I retired last year 2023 after working for many years manual turning we had a lathe at work 16 ft bed 5ft faceplate it must of been 100 years old last thing I did on it was a set of traction engine gear blanks
@@paultyrer2171 the machine I run is 5500 mm long or 18 feet, but we only use about 1/2 of the length. its massive and has a 10:1 gear ratio in high gear and a 150 hp DC motor and ive pushed it up to 75% load on rare occasions, which is my favorite time to run it. max our tools will take is .787 or 20mm DOC at .004 ipr or .009 mmpr i can make a tandem dump truck full of chips in a shift.
@@rustamsaifullin8034 You can't calculate the weight without knowing the material density. And we don't know what kind of steel they use so your math makes no sense.
Hey!, let's get this kid on the right track. Eye safety is crucial, they are for life. When I was a 16 year old apprentice, in a large engineering works, I'd have gotten a slap for not wearing my goggles.
Guy did a masterful job getting the piece in the chuck. No chip guard! No coolant! Kids! No eye protection! Gotta be careful running big, heavy rod on chuck and steady-rest. Don't want it working its way outta the chuck! Good job> Enjoyed it.
bonjour je regarde souvent vos vidéos !!! un vrai savoir faire rempli de professionnalisme !!! je connais pas exactement la vitesse de rotation et celle de l'avance de l'outil, mais je me met à la place de l'outil. Pour savoir le nombre de kilomètres parcouru ? bravo
Thank you for being a close follower. I am trying to do my best. Thank you for your nice comment. I processed this piece again at 50 rpm with 2/5 feed.
I did an apprenticeship program back in 1975. I was assigned to work in a local shop, and if I was ever caught not wearing safety glasses anywhere in the shop, that would be a warning. 3 warnings, and you got a failing grade. Needless to say, I learned pretty fast how not to get an F, because my father would have choked me, also I still have both eyes today.
I definitely do not have a mic that large in my toolbox.😂 Also, please wear safety glasses when blowing off metal chips, especially with pneumatic air.
If you can try to get a kennametal kcp40b if thats somewhat close to A36, if you run that at a negative lead, with just a trickle of coolant, it will go a long way if you calculate for 300 sfm. I could take a 5/8s depth per side at .020" per revolution convert for metric of course
You guys must not like being able to see? I have seen people get eye injuries even with safety glasses... especially when younger kids are helping! Only get one set of eyeballs fellas! Protect them!!
Great work once again 👍🏻 what was the weight of the material before turning ? and what tolerance did you have to hold when machining the outside diameter ? Best wishes from Northern Ireland.
Thank you very much brother, the material weighed 11500 tons. When all the work was done, it became 9 tons. Since the outer diameter will be chrome plated, it is ground. That's why I left 50 percent of the pass. The precision measurement will be 820 f7 -0.09/0.18.
I had a workmate, who machined 16 inch gun barrels, much bigger than this toy job. Take more care of your safety , my man, its a dangerous job if if breaks free.
If your friend worked on 16" guns here in the U.S. he was a master machinest in 1930s. In addition he should be able to name the state, name of the facility and building number, where these barrels were machined. In addition, he should be able to name the state, name of the facility and name of the range were the 16" guns were tested. Otherwise your all B. S..
Not trying to be a "safety sally" but, eye protection, I know you say you do when necessary but, when chips fly, it's needed. Only takes one time for metal in the eye to learn a hard lesson. That "kid" really needs to learn to wear gloves around metal, even with those lifting straps. I sliver can really wreck havoc on your hands. Love the work, just making an observation is all. Cheers :)
Thanks for your nice comment brother. I have never had an incident like the one you mentioned in my professional life. You are right about this issue. We are dealing with such large pieces and we are actually trying to keep our safety at the forefront.
Guys, dont worry about all the losers commenting about safety. You obviously know what you're doing, and they are just at home watching youtube judging you 😂
@@hydraulicfactory Üzerine su dökerseniz aletin kırılma riskiyle karşı karşıya olduğunuzu anlıyorum. Ama gözlüğünü almazsan kendi gözlerini riske atmak büyük bir cesarettir. Siz savaşçısınız.
Man, the modern generation really got lost in the whole "safety first thing" It's called calculated risk, guys. You dont need safety glasses for this. If you really believed in safety first, you would never leave your house like a shut-in neet cause that's "safest"
no safety glasses kinda cringe dude
be a better example for the younger generation
I think it's a bit harsh to say it's embarrassing, but I still respect it, thanks for your comment.
they used the safety squint ....😅
I'd be much more worried about that 12000kg workpiece walking out of the chuck...
Nice to see young lads willing to learn.
Thanks bro 👍
But he's not teaching safety
We also teach occupational safety as much as we can.
amazing machines
@@techtrend2030 👍👍
Seeing such a young apprentice says a lot about a company's desire to succeed.
Thanks bro 👍
เยียม
I turn large diameter parts and we use PI tapes to measure our diameters, we work from 450mm up to 1000mm. nice work!
Thank you my colleague, good luck in your work
I retired last year 2023 after working for many years manual turning we had a lathe at work 16 ft bed 5ft faceplate it must of been 100 years old last thing I did on it was a set of traction engine gear blanks
@@paultyrer2171 the machine I run is 5500 mm long or 18 feet, but we only use about 1/2 of the length. its massive and has a 10:1 gear ratio in high gear and a 150 hp DC motor and ive pushed it up to 75% load on rare occasions, which is my favorite time to run it. max our tools will take is .787 or 20mm DOC at .004 ipr or .009 mmpr i can make a tandem dump truck full of chips in a shift.
Big job 🤩🤩🤩👍👍👍💪💪💪💪👏👏👏
Yes my brother👍👍🤲🤲💯💯😎😎
9:25 get some safety glasses dude
We wear it when necessary, brother.
He use safety squints😆
@@hydraulicfactory Bruder du hast nur 2 Augen !!!! Es ist in dem Beruf immer Nötig ich bin auch Dreher Mit 2 Glasaugen siehst du nicht mehr viel🙏🤓🤓🤓
Exactly brother, you are right.
2:06 i worse towards the younger person.
Love that mic and thanks for sharing
Thanks bro 👍
I'm about to start a job at my work that is 317.5mm x 7,620mm. It weighs 5,370kgs when we start and will finish at 4,500kgs when done.
Good job my colleague, good luck
@@hydraulicfactory thanks
У вас вес с размером заготовки не сходится.
0.317m x 7.620m = 2.406m³
Weight=18828 kg
@@rustamsaifullin8034 You can't calculate the weight without knowing the material density. And we don't know what kind of steel they use so your math makes no sense.
@@raintech3253 у него плотность около 2 , это меньше алюминия
Hey!, let's get this kid on the right track. Eye safety is crucial, they are for life. When I was a 16 year old apprentice, in a large engineering works, I'd have gotten a slap for not wearing my goggles.
Isn't the slap a bit harsh? It's better to warn him.
Thanks for blowing the chips in my eyes!😢
Thank you for watching my video brother
Safety squint?
@@Clubster360 Engaged 😅😉
I have a hard time believing that lathe will hold all that! Thats the biggest lathe I've ever seen too!
You can attach a larger job than this to the lathe and it can do it easily. Of course, there are larger lathes than this.
What a big lathe workpiece!😃👍👍
Thank you sharing your videos!
I thank you sir
Kanalınızı severek takip ediyorum çok güzel işler çıkartıyorsunuz başarılar diliyorum 💪🏻💪🏻👍🏻👍🏻👏🏻👏🏻
Teşekkürler kardeşim 👍👍👍
Guy did a masterful job getting the piece in the chuck. No chip guard! No coolant! Kids! No eye protection! Gotta be careful running big, heavy rod on chuck and steady-rest. Don't want it working its way outta the chuck! Good job> Enjoyed it.
Thank you brother, I use everything you said when necessary. We care about job security. Greetings from Türkiye.
That looks like it was hammered into a rod before yall got it. Interesting
forged steel brother material
That's exactly what cold hammer forging is.
@@spdcrzy 👍👍👍
That tailstock and live center are putting in some work.
👍👍👍
Where are your safety glasses?😮
We wear it when necessary, brother.
Freedom is getting to smoke at work.
I don't use it myself but I agree with you.😃
Was about to comment about that, a great start for the video.
👍👍
i like your machine
Thanks bro 👍
The work looks nice but those chips are super hot i have experienced that when it's touch any part of the body 😮
Thanks bro, yes it is very hot, it burns a lot, I am careful and do not stand in places where sawdust flies.
Nice job, thanks for making the video for us.
Thank you for following me, brother.
I'm going to miss machining, I like doing it but it doesn't pay where I'm at.
If a person adopts this job, he misses it, brother
I sometimes miss it , people now can't sharpen a drill
Smoking while you drill, I’ll give it a big thumbs up!
Addicted👍👍
Çok güzel işler yapıyorsunuz bende bir tornacı olarak sizi takdir ediyorum 😊 TH-cam mekesan hayırlı işler
Teşekkürler meslektaşım elimden geleni yapmaya çalışıyorum sizin TH-cam kanalınızmı mekesan
respect from sacramento
Thanks, greetings from Turkey, brother.
bonjour je regarde souvent vos vidéos !!! un vrai savoir faire rempli de professionnalisme !!! je connais pas exactement la vitesse de rotation et celle de l'avance de l'outil, mais je me met à la place de l'outil. Pour savoir le nombre de kilomètres parcouru ? bravo
Thank you for being a close follower. I am trying to do my best. Thank you for your nice comment. I processed this piece again at 50 rpm with 2/5 feed.
@@hydraulicfactory ok merci !!! mais il me faudrait le diamètre et la longueur de la pièce pour faire le calcul
It was 870 in diameter and 2210 in length.
@@hydraulicfactory ok merci je vais m'amuser à faire le calcul !!!!! et encore bravo !!!!
Thanks bro 😎
Nice work.
Thanks bro 😎
İyi çalışmalar emeginize sağlık 👏👏👍
Teşekkürler 👍🤲
@1:19:45 good call! Get the young man out of this dangerous position! Learning is everything!
It's too late now, we are teaching the best we can to be the masters of the future.
Right! When I saw his noggin go between the stock and the jaw, I got the heebie jeebies.
Als Profidreher der eiene Flex zum entgraten braucht, hat den Drehvorgang wohl nicht verstanden.
👍👍
Batman and Robin machining a secret weapon.
😀😀
Definitely some runout
I don't understand why there is an escape
I have been watching that video for 90 min and i would to know what that part is for.
What is it ?
What is it do in a hydraulic cylinder?
This HYDRAULIC CYLINDER that will produce 1500 tons of power will have its rod ground and chrome plated and ready.
Induction hardening that thing would be a sight to behold
12t workpiece on that lathe ;-DD
If live center fails, you're really screw'd I guess.
Yes brother, I am trying to connect it to the lathe in the safest way to avoid any problems.
That’s like a 5/8” cut!
I didn't understand what you meant by 5/8 cut.
As a TH-cam certified machining expert, it hurts me to see the runout on that unfaced end. I pray I'm not disappointed. ;)
The rod is processed without any secretion
Amazing
Thanks bro 👍
How much HP does it take to turn this chunk of metal?
I don't understand exactly what you mean but I used 50 rpm for this ROD
I did an apprenticeship program back in 1975. I was assigned to work in a local shop, and if I was ever caught not wearing safety glasses anywhere in the shop, that would be a warning. 3 warnings, and you got a failing grade. Needless to say, I learned pretty fast how not to get an F, because my father would have choked me, also I still have both eyes today.
Work safety and equipment are very important in our profession, you are very right sir, this was given importance even 49 years ago.
Uhm.... safety glasses for sure... ears plugs not so much.... Brother has only 1 eye.
👍👍👍
👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻
👍👍👍👍
I definitely do not have a mic that large in my toolbox.😂
Also, please wear safety glasses when blowing off metal chips, especially with pneumatic air.
Let's enlarge the toolbox, brother, I will take your advice into consideration, thank you
you could edit out the dull bits, and end up with an interesting 5 minute video.
I'm an amateur in these matters, I'm doing my best, brother.
I didn't see any dull bits. Pun intended.
Büyük emek var 👏🏻 işiniz çok meşakkatli Allah kolaylık versin inşallah 👏🏻👏🏻👏🏻👍🏻👍🏻🧿
Teşekürler evet büyük emek olan büyük işler ❤️💯👍👍
In US you maeby must have hardhat and clowes and safety glasses when you are making donuts.😂😂😂
We wear it when necessary, brother.
That's the gods honest truth. And you'd have to have long sleeve fire proof nomex shirts when its 115°f.
The US in complete decline and wont be around for much longer.
If that falls on you what good is a hard hat, steel toe cap boots, Goggles and hi vis vest? Only saying
Wow, that is some rod of steel. I would suggest some eye protection.
Yes bro thanks for your suggestion
8 tons !!
After processing around 9 tons
That steady rest is freaking me out, wheres the top roller? 25 years, ran some pretty big parts and never had a steady with 2 rollers.
I did not fully understand you, my colleague.
45:25 Took me some time to realize what I see is just an enormous micrometer.
yes brother 800X900 MICROMETER👍
@@hydraulicfactoryhow does it stay accurate? Is the micrometer itself stiff enough that thermal expansion of the micrometer isn't an issue?
absolutely inflexible
If you can try to get a kennametal kcp40b if thats somewhat close to A36, if you run that at a negative lead, with just a trickle of coolant, it will go a long way if you calculate for 300 sfm. I could take a 5/8s depth per side at .020" per revolution convert for metric of course
Thanks bro 👍
Actually a normal lathe, they're just tiny.
yes brother it is a normal lathe
You guys must not like being able to see? I have seen people get eye injuries even with safety glasses... especially when younger kids are helping! Only get one set of eyeballs fellas! Protect them!!
I love seeing and living, my friend.
Question for those in the industry: who needs this rod? What is a typical use for such a piece?
I’m imagining a hinge point for a bridge or something…
this ROD is made for 1500 tons Hydraulic cylinder It will work on 1500 tons hydraulic press machine
Why start turning the chuck with the crane strap on the bed still....☠️
I did not do such a thing. Operating the loom while there is a rope is suicide.
9:30 Why are you leaning on the bed. His leg was so close to the lower drive screw! OTher than that this was super cool!
I think you're talking about the apprentice leaning on the counter
How does it hold it just in a few clamps? That metal cylinder is extremely heavy.
It is a very heavy material but not too heavy for this countertop.
🔥👏🏻
👍👍👍
1:19:50 I also thought it wasn't a very safe place :)
I take all our security in the best way
Bet you wear safety glass when frying food ! 😂😂😂😂😂😂😂
How did you know, my friend?😃
Big piece of material. Are those young people apprentices or set up people?
yes big piece of work brother yes apprentices
This is the manliest video ive seen no gloves glasses ol boy was smoking a cig using that magna drill at the beginning...
If the man is an addict and does not drink, he cannot work. There is nothing to do. I can use all the equipment when necessary.
Hayırlı işler kaptan
Teşekkürler 👍
I'm surprised the tail stock can carry it. I Machine a small length to finish size and take the rest from it
I didn't understand exactly what you mean.
This monster shaft weighs only nine metric tons.
Exactly brother, around 9 tons
You can see the safety squints from here. Lol. I also blink real quick.
👍👍
You tube safety police. Get a life people. Grown men with free will, nothing else to say about it.
You are right my brother👍
Free will. What BS.
Its always Americans. Their country is on fire and in complete decline but they still want to lecture the rest of the world on how to live.
Great work once again 👍🏻 what was the weight of the material before turning ? and what tolerance did you have to hold when machining the outside diameter ? Best wishes from Northern Ireland.
Thank you very much brother, the material weighed 11500 tons. When all the work was done, it became 9 tons. Since the outer diameter will be chrome plated, it is ground. That's why I left 50 percent of the pass. The precision measurement will be 820 f7 -0.09/0.18.
Greetings from Türkiye
This is the wrist pin for a small piston.
yes brother👍
Ustam iyi çalışmalar 👍
Teşekkürler 👍👍
I don't work metal, but balancing this piece on one single belt seems suicidal.
It's not as dangerous as you think, brother.
Art takes many forms.
Thanks bro 👍🤲😎
❤🎉🎉🎉
👍👍👍💯
Video başlar başlamaz ağzındaki sigaradan Türk olduğunu anladım😂
Elhamdülillah TÜRK üz kardeşim 😀
guzel iş emeginize saglık
Teşekkürler
Aszta, 9120 kg... jó munka kollégák...👍
Thanks bro 👍
👏👏👏
👍👍👍
Glasses 😢
👍👍
Let's go my Turkisch brothers (*
👍👍
Safety glasses???
👍👍👍
Какие же чистые цеха, не то что у нас: грязь, копоть, сырость.
Thanks bro 👍
Yeah ok the safety man would be all over this in my shop ! No safety glasses for one ! I guess They don't have OSHA there !
We wear it when necessary, brother 👍
@@hydraulicfactory Love the video's I was watching this one with my youngest son and he loved it !
@@danharbison2768 thanks bro 👍
Soon there won't be any shops where you live. Everything has been regulated to death by the safety police.
Eyes? The teacher's teacher failed him and it continues...
We wear it when necessary, brother.
Без каски, без жилетки. Нет рабочей куртки и без очков... Это норма? Еще и трапа возле станка нет.
Everything is possible when necessary, why do I need a ladder, I am tall enough to wear a vest and jacket according to the weather conditions
@@hydraulicfactory очки для защиты глаз от стружки, куртка для защиты рук от ожогов этой же стружки.
👍👍👍
Maşşallah kolay gelsin 👏👏👏👏👏
Teşekkürler 👍👍👍🤲
Which way is the eye hospital.😮
There are very good doctors nearby, why do you need it?😃
@@hydraulicfactory I think that opperator nearly did. No fun having metal in your eye.
Safety glasses please 🙏
Ok brother thank you
@@hydraulicfactory I am a machinist too
colleague, which country do you work in?
Canada 🇨🇦
Greetings from Turkey🇹🇷🇹🇷
👍👍👍
👍👍👍
Adam kenan imirzalıoğlu na benziyor.
Öyle mi kardeş sağol
🧿
👍👍
I had a workmate, who machined 16 inch gun barrels, much bigger than this toy job. Take more care of your safety , my man, its a dangerous job if if breaks free.
You are right brother, safety comes first.
Jagracer…. I’m not sure if anyone has informed you but aaaahhh… Your sir are an asshole.
If your friend worked on 16" guns here in the U.S. he was a master machinest in 1930s. In addition he should be able to name the state, name of the facility and building number, where these barrels were machined. In addition, he should be able to name the state, name of the facility and name of the range were the 16" guns were tested. Otherwise your all B. S..
I've worked at both of these facilities.
This is not in the U.S..
OceanGate submarine dor titanic...
something like that, brother
Not trying to be a "safety sally" but, eye protection, I know you say you do when necessary but, when chips fly, it's needed. Only takes one time for metal in the eye to learn a hard lesson. That "kid" really needs to learn to wear gloves around metal, even with those lifting straps. I sliver can really wreck havoc on your hands. Love the work, just making an observation is all. Cheers :)
Thanks for your nice comment brother. I have never had an incident like the one you mentioned in my professional life. You are right about this issue. We are dealing with such large pieces and we are actually trying to keep our safety at the forefront.
Guys, dont worry about all the losers commenting about safety. You obviously know what you're doing, and they are just at home watching youtube judging you 😂
I am open to all opinions, no problem brother.
Bu video, nasıl yapılması gerektiğine dair bir sunum için oynatılabilir.
Teşekkürler kardeşim bir faydası olursa ne mutlu bana 👍👍💯💯
@@hydraulicfactory Üzerine su dökerseniz aletin kırılma riskiyle karşı karşıya olduğunuzu anlıyorum. Ama gözlüğünü almazsan kendi gözlerini riske atmak büyük bir cesarettir. Siz savaşçısınız.
@@StanislavPacourek gözlük gerektiğinde kullanıyorum kardeşim talaşı uzaktan takip ediyorum çap büyük olduğu için Su kullanmıyorum
Man, the modern generation really got lost in the whole "safety first thing"
It's called calculated risk, guys. You dont need safety glasses for this.
If you really believed in safety first, you would never leave your house like a shut-in neet cause that's "safest"
Brother, a person may not be safe even at home, natural disasters or many other events may happen to him, we do not know what tomorrow will bring.
@@hydraulicfactory true! I should wear a hard hat at all times! Even when I sleep!
@@jamessever8936 No brother, don't be too hard on me, human life is neither prolonged nor shortened, its time comes and goes. Greetings from Turkey.
100 million sperm and you were the smartest smh
How many tonnes it weight?😮
around 8 tons unprocessed
My luck I'd take too much metal off.
Not by chance, brother.
Most comments are from desk jockeys who have never turned anything in their lives
I respect everyone's opinion, thank you
weight stock? 23tons? or 2,3tons
This piece became 9.5 tons after processing
I had such Dimension in my edjucationtime … no a fucking Problem at all …
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