30Days Machining Project with 100 Yrs Old Technology || Manufacturing Gearbox Shaft and Gear
ฝัง
- เผยแพร่เมื่อ 6 ก.ย. 2024
- This entire process showcases the power of old machines combined with pure craftsmanship.
Machining Process of a Shaft - See the meticulous steps involved in shaping a high-quality shaft.
Machining Process of a Double Helical Gear - Follow along as we create a complex gear with precision.
Gear Fitting in Shaft - Observe the careful fitting process to ensure perfect alignment.
Assembly into a Huge Industrial Gearbox - Witness the assembly process as we integrate the gear and shaft into a massive gearbox.
Welding Work on Gearbox Housing - Watch our skilled welders as they secure the housing with expert welds.
Nuts and Bolts Fitting - See the final touches as we secure all components with nuts and bolts.
Painting the Gearbox - Finally, enjoy the transformation as we give the gearbox a professional finish with a fresh coat of paint.
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#Machining #Engineering #IndustrialGearbox #WorkshopSkills #PakistaniWorkshop #Metalworking #PrecisionMachining #GearManufacturing #OldMachines #Craftsmanship
![เปิดใจ พี่ญา คนรุม หลังทัวร์ลง หนักสุดในชีวิต!! l [Nickynachat]](http://i.ytimg.com/vi/2-OJZRtclro/mqdefault.jpg)
Es war sehr interessant den Arbeitern bei ihrer schweren Arbeit zuzusehen ! Das Land und die Firma kann stolz auf seine Männer sein !😊❤
Simply amazing to see what they can do with the work environment they're working in poor souls. My hat is off to all these guys working together to build such a huge piece of machinery. I'm really sorry their government won't do a thing about their safety. God bless them all, work well done. 🙏
These workers have done a good job with the conditions they work, I feel sorry for these workers working in these conditions and they probably get paid little for the hard work they do 😔
Swarf and sandals...there's a great combo.
They have to fight for their live by the hundred years old technology to the advanced technology of advanced countries !!! So admire and love them !!!
There is nothing to love here. What you see is a very low industrial culture. I’m not talking about antiquated equipment or dedication of the personnel. I’m talking about very basic safety implements. It’s obvious that the shop owners don’t care about safety. But it’s just as obvious that workers also don’t care about their own safety. I’m sure no matter how low their wages are, work gloves, safety glasses and work shoes are still within their reach. But they simply don’t know such things exist. Or don’t realize how important are those things in industrial setting. Whoever posts these clips, they don’t follow them with statistics of industrial accidents in Pakistan, which must be awful.
@@memdaletpey i want to know where are they from
Legacy of the Raj.
The name “Webster and Bennett” has been synonymous with quality vertical turning machines for more than 100 years.
We are still here today providing machines, spares and service for all Webster and Bennett machines. In addition to this we also buy and sell interesting machine tools of all types.
Somewhere there's a CEO watching this and considering outsourcing his machine work so it's cheaper and his year end bonus will be bigger!
Good old Webster and Bennett heavy machines. Birmingham or Coventry, England, were probably where the machines you see today were made. With servicing, and bearing replacements, they have effectively unlimited lifespans.
Their precision is still more than adequate. They’re repairing old lorry components, not building F1 cars.
I luv the grinding sparks flying into the bearings !!! LMAO !
what i thought
Amazing men! Well done.👏🇨🇮
I enjoyed watching them beat the bearings in place. I sure hope the gearbox doesn't leak too much.
Felicitaciones a todo el equipo. Son extraordinarios torneros. Un abrazo desde 🇨🇱 Chile!!👍🙏
I really love their press. Big weight dropped from the ceiling.
1:04:40 Nothing like throwing sparks and grit into fresh bearings
this is traditional for pakistan.
It would take so little effort to make it so much better, WHY?
yes , I say why they do that .not good
Excellent coordination on such heavy gearbox and the precision is well accomplished
M 78 started my apprenticeship in 1967 and ran a lot of these machines in the U S. Now a computer does it all.
9:16 they are called crarftman
Fascinating to watch these people working no computer !!!❤
As precise as a yard stick and chalk can make it. Note the hand brazed carbide lathe and shaper bits.
It looked like a rolling mill gear stand. Low speed, high loads.
Good they wear safety sandals
They are steel toe sandals, special edition.
And pajamas. That's their uniform of da day.
@@vaio4908qdqA
Qaq
@@sararet5aq
100 years and their is a boss standing over the slaves in his nice clean spotless cloths looking very pretty for the camera in the way of the real men working ,producing the peoples needs
The VTL guy is pulling a half inch cut! Give him a raise!
I've seen this before in the same factory, with the same people! Just a different job!!!!
FANTASTIĆNO
La combinación de medidas exactas,con martillazos y encajes a ojo,ausencia de seguridad,toneladas por el aire,metal fundido o al rojo,nos hace creer que es gracias a sus dioses que la fábrica tiene aún operarios vivos y razonablemente sanos.Que tensión ver el video completo.😊😢
Excellent outcome in a primitive workplace. Good job..I'd really like to see how they sharpen their bits.
A coat of fresh paint and everyrhing is like new.
Idont know your qualifications.But your experiences are immense. Realy i wonder
Meanwhile the OSHA guy in the US is checking to ensure the eye wash is scent free.
Keerist, man. Machine a collar with which to protect the bearing. hit that collar and let that impact the bearing all the way around. better yet, rig some bottle jacks to press the bearing onto the shaft. My god.
It seems like you've got a lot of experience with this! Using a collar or rigging bottle jacks would definitely be a more precise and safer approach. Sometimes, seeing these methods makes you wonder how they get the job done, but they do seem to make it work in their own way, even if it's not always the most conventional method.
بوركت جهودكم
عمل رائع
أود أن أعرف فيما تستعمل هذه الالة
Talk about precision made and "hammer fitted" Just saying, the old school guy!
Hardene the gear mesh but I don’t see it being tempered. No wonder teeth shear off gears made in this way. There’s no way manufacture could happen this way in an enlightened country like Australia, where we no longer make anything! Who’s the smart people?
mmbnoii6
We no longer make anything in U.K., either.
By design, all machine tools like this have been exported to India.
أعمال راقية ورائعه ومعدات جبارة /لكن ينقص هذه المخرطة الكبيرة مكابس كبيرة للضغط(ضغط القطع مع بعضها)مع العلم انهم يستطيعون تصميمها وتصنيعها
using some lard-based cutting oil goes a long ways towards preserving your cutting tools, getting a decent finish, not having chatter, etc.
Притирка клапанов методом добывания огня ,это шедеврально!😂
I liked the part where they dropped an engine block on it from the ceiling to bash it together
I wonder do they have dirt floors in hospitals too??
Yep.
i like watching video's like this but i am just amazed that most wear nothing but sandals on their feet ......the company should be fined heavily for this....and the traditional clothing could so easily get caught and hurt or kill one of the employees.....but apparently the owners just don't care.....probably hundreds waiting in line to take the job......
Like to know how they are doing the layout for the helical haring bone.They need to be on location within .005 to.010 else it will bind up.
Lots of practice ....
I went to a nationally known transmission repair facility that looked just a little cleaner than this place. Kept used parts in brown bags...
PPE nowhere to be found.....steel toed boots while working with hundreds of kilos of metal? No need...we have open toe leather sandals.
I don't think OSHA is allowed on this job site
Life is cheap, and there's probably a line waiting to hire on....
The same sandals with molten metal
Lol, shoes are several months wages. There's hundreds of millions of these guys - life is cheap. This is a better shop than most - no young kids working 10 hours/day.
qqqqq
If a guy loses his foot he has to start a new career making brooms and selling on the street corner. I often wonder what happens when one of them gets injured?
an affront to engineering
I’ve always wondered how many of these people have missing toes 😂
It's amazing what these guys do with what they have.Would someone please get the welder's a proper welding helmet.
Damn that boring bar for the keyway had some flex. How do you build in that much allowance in the calculations I wonder.
The company must improve the working environment of its workers... improve it...
You better be paying attention all the time!
The lathes are between 50 and 60 years old , and there’s no belt drives just connected to the electric as per standard………
Vertical lathes , standard lathes , mills both horizontal and vertical, shapers etc , old sckool British workshop ………
Add some skilled guys who know there job through and through and there you have it normal workshop conditions……..
Health and safety, no comment …….
When these guys get home at night they must be spending at least an hour tweezing steel cuttings out of their feet.
Unbelievable work conditions
Beautiful, great team work, but what's it for?
and this country has nuclear weapons?, righhhhhhhhtttttt!
Думаю есть
We don’t. They’re a PsyOp.
@mikes- oh really and just who is the only country on the planet to ever use them ?
They had reached the southern part of the moon last year😂
Good
8:04 i knew it this is The new CPU cooler, man this Cpu cooler will be amazing
Olá, não sei qual produto vcs estão usando para resfriar a broca, parece água, mais se for água não usem porque a água vai causar a dureza do material que vcs estão furando tornando mais dificil e demorado a furação, usem o éleo soluvel porque ele não é frio como a água assim não endurecerá a peça que estão furando.
FlipFlops are the first choice to protect the feet against ton heavy steel parts.
😊 ahhhh ! Watch your bubli man, use 4 haddrysi. Danger is all over all.......😮
Good job... don't buy foreign stuff, make your own. That's independence.
Great video, I always enjoy watching !
Мдя-а...
Особенно впечатлило базирование и, в особенности, разметка при зуборезной операции.
Ну у вас же шпоночный паз есть!
Напрессовка колеса на вал, а так же подшипников - вообще "песня"...
Внутри и зубошлифовальная операции?!
Не, не слыхали😮...
wat is veiligheid en waarom wordt er niet opgeruimt
I love the their machine and their work,im just scared coz they have no proper gear to protect the worker,anyways just be careful guys
Yeah very scary but its their way,i dunno,maybe they are comfortable to work that way😊
Industrious people
0.19 tremendo golpe de la grua en la frente
hermoso video y un trabajo super profesional quedo super bueno dios los bendiga a todos.
do you ever clean up,
Good job, lads..👏👏👍
Near the end of the vid, some guy grinds the end of the shaft right over a brand new roller bearing, I found that to be shockingly incompetent, whatever did the guy think he was doing?
Comment , par qui , sont lavés leurs grands pyjamas ?
Don’t they ever clean this shop up!!??
With love and respect, excellent work
Thank you
5:40 when was it acceptable to use water as a lubricant for drilling a hole that large?
It's not used as a lubricant, it's used as a coolant. Not ideal, but better than just shoving it in dry
Yes you are absolutely right 👍 @@terencem9962
Can anyone explain what these gearboxes are used for?
One picture, machined gear, next picture covered with rust. OK.
Super impressive-- smart manly men making a massive mechanism from scratch and with complete cooperation and comeraderie. .
Mmmmmm wonder if same factory makes parts for Rolex ?
السلام عليكم 🎉🎉🎉
Ku ingin dapat pekerjaan sprti ini
30 days! That’s over three quid!
They lacked a good press, and they should have used grease, they used oil.
They use oil to slip the bearings on the shaft after they put grease to seal them with a little dust and grinding abrasive.
Такие большие станки и такие маленькие люди
Why don't you clean up every 10 years or so??
I put my safety squints on a few times while watching
How long would it take a modern computerised CNC to machine this?
I’m down with the lack of safety but why not wear glasses, it’s not like they are expensive or heavy.
Some of the major mistakes: After heat treating gears need to be grinded ( dimensions are changing during the treatment).
Such a big steel frame needs preheating before welding, its called cold welding - weak.
1:03:00 Bearings are so loose, they are "refurbised" scrap. The housings are cut into half, some cardboard between them. Tolerance will be far of from it should be, bearings wont fit as designed.
18:53 key cutting: the cutting head is so loose it won't be straight. Dimensions are marked with chalk, it never gonna be a tight fit.
And the famous grinder dust vs bearings scene.
Вообще говоря технология резания металла за 100 лет не изменилась. Изменились (значительно снизились) требования к знаниям и навыкам работника. Теперь он работает в лучших условиях и ему надо обладать намного меньшими опытом и навыками - почти все в этом плане взяли на себя ЧПУ станки и новые сменные резцы.
BRAWO WY 1:04:40 - GENIUSZE TYLKO WAS BRAĆ DO FABRYK - A PÓŻNIEJ SMAREM ZAPIERDOLIĆ
Top creatif ❤️🎉💖
1:04:39 Grinder at an installed bearing ?
Did anyone see the head injury in the first 20 seconds?
Условия работы на грани фантастики. Техника безопасности отсутствует от слова совсем. Но рабочие знают свою работу . Иногда смотрю такие ролики- тоска по запаху масла и металла.
Fabrica de la época del 1800, trabajadores sin ropa adecuada, sin casco de seguridad, sin zapatos de seguridad, sin guantes, sin gafas de seguridad, trabajando de forma insegura, fabrica desordenada, sin demarcaciones llegada de materiales, materiales en proceso de fabricación, materiales en espera, demarcación por donde caminar, etc, etc, etc
Goatluckers. Nothing else. They arent poor, they are in exactly right point of their evolution
What this machine use for?
But why does everything have to be so dirty?
The environment...
The clothes...
The work accidents must be terrible... permanent disabilities! This is not shown in the videos...
##################################################################
Mas por que tudo precisa ser tão sujo?
O ambiente...
As roupas...
Os acidentes de trabalho devem ser terríveis... deficiências permanentes! Isso não é mostrado nos vídeos....
It is a testimony to their machinery, still working well past it's scrap date.....perhaps abandoned by their "colonial masters" when they left more than a century ago!
МДАААААА запресовка конечно капец...
vea y aprendan
из говна и грязи
i wonder when the chains and crane where last tested if ever
every day..😆
100 years ago most of them was used in steam-driven beltline pulley systems to run their equipment I want to know beltline in the news photos
Usted se preocupa de las correas y las poleas, y no mira que los trabajadores trabajan de forma insegura, ropa que no es adecuada, sin casco de seguridad, sin zapatos de seguridad, sin guantes, sin gafas, fabrica desordenada, sin demarcaciones, etc, etc, etc