Forging Process of Giant CRANKSHAFT | Genius Process Of Giant Crankshaft Manufacturing & Machining
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- เผยแพร่เมื่อ 4 ต.ค. 2024
- Forging Process of Giant CRANKSHAFT | Genius Process Of Giant Crankshaft Manufacturing & Machining
#Manufacturingcrankshaft
#forgingcrankshaft
#productionofcrankshaft
Finally a video of a third work country attempting and succeeding at proper basic marine techniques. BRAVO. Keep learning and striving. For the perfect repair.
One of the most amazing vids I've ever seen. Kudos to all the workers that turned scrap into a work of art.
Love watching a these lads. They work in harsh conditions but turn out an excellent job. Huge respect to them. A skilled workforce all round.
This is a highly skilled trade. It's not easy working that drop forge with such big pieces. It does make me upset that they are not provided with a decent heat shield. That's a very dangerous thing to do. If you put these guys in a modern shop they would turn out amazing work and get a lot more done than most people these days can.
Из измерителей только уровень линейка и кувалда! )))
кронциркуль много раз мелькал...
Very good work in difficult conditions .........much respect to you friends
Para pekerja yang luar biasa. Kreatif presisi tinggi alat yang sederhana tapi kualitas ok terus berkarya paman..... Salam dari lampung Indonesia 👍👍👍👍👍
Да,вот видать как тяжело достаются деньги. Мужики молодцы!!!
Вот что называется трудом зарабатывают .
импортозамещение. ёптель.
Как будто побывал на Демидовских заводах, времен Петра Великого. Мастерство восхищает, при при убогости станочной базы и мерительного инструмента. Спасибо за фильм. Здоровья Вам, ВСЕХ БЛАГ!❤👍👍👍
Ещё техника безопасности времён палеолита.
а представь если-бы им современные станки дать, чего-бы они смогли изготовить...
Thanks! Even though it's speeded up, you can see real team work manipulating & maneuvering that hot heavy piece around.
Respect to all this hard working man
Haven't use a set of calibers and scale like that since trade school, amazing to watch these guys..
Someone said they use an eyecrometer.😄
@@Jonathan.D LOL!
Having worked in a foundry I can tell you that’s HOT! What amazing team work on the hammer, under such conditions. Everyone knows exactly what to do. You know it’s not their first rodeo. Very skilled craftsmen, everyone of them. Nice video, thank you for sharing.
They could wear safety equipment & have some safety procedures in place as well.
Yes it's hot work, but their equipment is old, 75 years or older.
Deve ser nesse umbral q fabricam as naves dos ets.
هههه
@@timothygeiger8271 f hvs
I've never seen 12 people work so well together
Супер люди фантастика им не страшны никакие санкции!
На них никто санкции не накладывал, они всю жизнь так живут.
@@jonsnow2861 Ну да. Просто воюют с соседями постоянно за Кашмир. И ядерную бомбу замутили себе никого не спрашивая. Какие санкции. Пакистану можно. Это не Россия.)
Amazing work by incredible guys! Thank you
Great team work and great photography. Thanks
What the video doesn't show is how many of these men get injured and killed. Not one piece of safety equipment to be seen in this entire place. No safety glasses, no boots or helmets. They're all in sandals and wearing clothes that can get caught in machines. No safety barriers. Nothing. My heart goes out to people who have to work in such conditions to keep body and soul together.
It is a process of natural selection- those who slip up don't live to tell the tale. 😥
Modern day American man. "I'm allergic to tap water"
@@Shovelhead-Gregsuch a shame of a mindset, to shame people for being safe. Yeah, we have it so bad here, our employers are required to make a conscious effort to keep our workers safe and healthy. Man, that sucks. #abolishppe #abolishosha #trump2027
I do not understand your definition of safety. Is it American one or from Asia and Africa?
That's great environment to work in its real machine shop work and environment I love the smell of metal
بسیار عالی و پر از تجربه فنی .
Given the working conditions and the safety gear that don’t exist, plus a very dirty environment I have to commend you guys for the hard work 😓 you do and the end results that is nothing far from wonderful. Congratulations 🎉🎊🎈
Chinese environment is dirtier .....
But, Western World is obsessed with the Chinese ....
They do sometimes have very nice work at the end, but the process of getting there is horrible. Filthy working conditions, absolutely no safety procedures, & much of the work wouldn't be necessary, if they could afford to invest in new parts & new equipment.
@@timothygeiger8271 Your comment wouldn't have been necessary either if only you understood what you just said SMH
@@realemonful i do understand what i said. Just because you're not smart enough to figure out what i said doesn't mean anyone else.
@@timothygeiger8271 "They do sometimes have very nice work at the end, but the process of getting there is horrible. Filthy working conditions, absolutely no safety procedures, & much of the work wouldn't be necessary, if they could afford to invest in new parts & new equipment."
"if they could afford to invest in new parts & new equipment."
Okay...
I am impressed that this crankshaft meets the required precision... almost a miracle, wenn you consider some steps in the process.
Thats not a finished product.
I can't find fault with any of their methods. Way it used to be done in Britain and the USA.
Muy buen trabajo amigos, primera vez que miro la construcción de un cigüeñal desde el forjado de el metal hasta su final muy Bonita experiencia ok saludos de un Ecuatoriano en NY.
Com máquinas tão antigas estes profissionais faz estas peças imagine com máquinas mais mdernas
This is the most awesome video I've ever seen
M.A.S.S.I.V.E R.E.S.P.E.C.T Forged with Blood, Sweat, Tears & Talent
ये वीडियो बनाने के लिए धन्यवाद
Thank you for making these videos
Наверное это еще заготовка, надо будет еще доводить размеры под подшипники, шейки. Увидеть бы агрегат, где этот КВ будет установлен.
Что-нибудь низкоскоростное. Насос. Или лодочный дизель.
Highly co'operate & truly dedicate....😔❤
show us also the video using that crank shaft....
My Brother Machinists absolutely getting down. I love it!
гениально в 21 веке в ручную подобное ковать , гении мля
Выглядит красиво, видимо точность изготовления не имеет значения, хоть бы у кого увидеть чертёж или штангенциркуль в руках, всё по линейке. Даже невооружённым глазом видел смещение отверстий для смазки на шейках вала и смещение по горизонтали при строгании на волу под шпонку. В принципе, это не скажется на работе механизма - главное соблюсти угловые размеры и посадочные диаметры.
This is real men and real working , they put us to shame in the states with our robots, it's a shame this is how things should still be done, something u can look at after and say u literally built it with ur own two hands.... This is real work , real men ,real life skills
Don't worry, soon the US people will have to do amny many things by themselves...! 😀
I hope there are still many that remember how to...they were one of the most productive and inventive on the planet.
I,ll take the robot work,that is made
So good people work hard for bring food home.Bravo.
La herramienta más valiosa, el trabajo en equipo
Belíssimo trabalho amigo.parabens ao bom profissional .
TRABALHO DE PROFISSIONAL , MUITO TOP , BRAZILIAN , SÃO PAULO.
ماشاءالله عليكم
فيديو أكثر من رااااءع
ربنا يحفظكم ويبارك فيكم ويحميكم ويرضا عنكم برضاه يارب تحياتى لكم من بلدى مصر
Защищать должен профсоюз, а не бог!
АААА ОНИ ДРОВАМИ ТОПЯТ ПЕЧИ!!!!
สุดยอด ขอชื่นชม ในความสามารถ จะติดตามเป็นกำลังใจ
Very smart and expensive work that, and seems to be repeated work hence you have the right eccentric clamps, justifies the following:
1) Invest in a non skilled worker to clean the chip
2) overhead electrical crane
3) portable lights
4) googles for the workers
5) Overall suits and safety shoes
6) concrete floor and cement plastered walls of the workshop
Capital investment of the above is really negligible comparable to the transformation you will have. You never know, it might even earn you an international contract.
I like the way they take all this care machining the part and then just throw it on the ground and roll it around in the dirt. They never measure anything, they wrap a chain around all the freshly cut journals, and then just throw it into a pile on the floor. Have they ever thought about making a workbench and racks to store these boat anchors before they can find a sucker to buy them?
Looks great they all work together
The "Eye Ball" skill of these people is impressive.
Несомненно это мастерство, вдесятером такая слаженная работа.
Respect!! The machines that work there, some of which are very old, are amazing. But also the nightmare of every security officer. ;-)
Great bro
Amaizing
3:6 this is non stop war 🔥🔥🔥
I never knew they had this good of a resolution camera in the 1940s
Мы не все знаем !
Поэтому счастливы!
Одним резьбовым резцом!
Других не видел.они всю "колену ковыряют"👍
Допуска жестокие по линейке!
Установки по касанию резца- это бред!
Parabéns pelo vídeo.
Show.
Alexania | Goiás
BRASIL
From WHAT kind of metal s that cutter bit made? Please, let me know. Thanks
Carbide tip.
Trabalho incrível muitos detalhes muitas coisas pra fazer tem que ter muita atenção e paciência Parabéns aos trabalhadores
❤❤
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❤❤❤❤❤❤❤❤❤❤❤❤❤❤
Very nice and good work sir katropa
Excellent 👌👌
Haven't seen a shaper used in many decades.
I am retired but have a shaper in my hobby shop. i have a couple old machinist that stop by to use it to cut things like keyways a couple of times a year. There is a few jobs, you either use a shaper or spend $100s of dollars on tooling.
Непобедимая страна!!!
very skilful men , really wanted to see where would that crankshaft be installed and how would it perform.Another thing , all that scrap metal coming out of the machine i guess it would be collected and recycled as its too much and blocking the way almost.
Ya existe la tecnología para sustituir a esas 8 personas que cargan y dan vuelta a la pieza 5:41. Muy contaminante el proceso. Excelente video.
Those blue hot chips on the lathe will bounce off of that brick wall and go down the operators neck. It hurts.
This guys have the same precision and accurate measuring tecniques as Babylonians had. I mourn for the engine that gets this crank.
They did not show the whole process in the video. Next is the precision grinding. This is not the finished product.
A 12" rule in any machining process is not a good sign.
Instead of applauding men who do the job of 1 man and 10 diffrent machines in the us
@@jjdelany8130 They know shiit about the real world. Let them hate...
@@jjdelany8130 can not applaud anything that is delibaretely made subpar in quality with eyeball precicion where a little investment (really little) on proper measurement equipment can go really long way. This things are made to a price and the manufacturers are not in the game of making any effort to improve the safety or quality. Stop encouraging BS.
Complimenti per le divise antinfortunistiche
Eu adimiro este serviço este sim sao um grande grupo de trabalhador este sim sao unido tem meu respeito parabéns a todos este sim e pesado
Don’t understand why people think this is smart talented amazing
It’s completely Ludacris dangerous I’d like to know how many don’t go home how much they paid how long they work
Nothing cool about this nothing to be celebrated about
Boa noite pra todos. Vocês são formidáveis em tudo que fazem .... Ótima semana pra todos. Que Deus os abençoem ....🙏🙏🙏🙏. O chalá..,
Good job
l tell you what, These guys know how to get er done. Excellent!
Great teamwork.Very dangerous working conditions .Like UK or US 200.years ago.
I've been in crankshaft manufacturing. All I can say about this one is it is a lucky dip.
Kerja sama team yang sangat baik,bak komposer sebuah musik,.
Спасибо за видеоролик
Uno lavoro bastante perigoso ! Parabéns 👏👏👏👏🤝👍🇧🇷🇨🇮
lzrr
É muito primitivo, melhor seria derreter derreter aço moldar a peça ! Parabéns, é um trabalho muito perigoso , eles são grandes profissionais 👏👏👏👏👍🤝🇧🇷🇧🇷🇧🇷🇧🇷🇨🇮💖
Sangat hebat sekali....kita adalah saudara dalam profesi yang sama...salam dari indonesia...
They have understood and execute the craftsmanship. The only difference between this technology and the modern is the use of computer guided machine the CNC machine
Thease guys are amazing so Amazing it's Sade to think the their making peanuts 🥜 pr hour for their amazing hard and skilled work
先進国なら防護服やヘルメットは当たり前、フォークリフト的なので鉄を運ぶけど、ここの人達は全て布で対応し、数人がかりで人力で作業する剛腕っぷりｗ
Manual work
Clever
These cranks are used in chuck norris watch.
You Men earn your keep and some! 👍❤
hands down to the captain!
bravo
Amazing just a thought what happened with the balance? I guess it’s has to be done in another shop
I can't believe he is running that shaft on a dead centre!
May be speed slow can
This is the skill
I dont think i would want one of his shaft,s in any thing i have to drpend on
That lathe is terrifying.
I am assuming that these go off for finishing as the surfaces are quite rough, they must be if they just wrap chains around them and lay them on top of the swarf or the ground.
Странно что у токаря только рука забинтована.
Да. Там момент с намоткой сливной стружки был прекрасен. Хорошо отрезает пальцы. Даже не больно сразу.
@@kotnapromke посмотрите как эти товарищи еще уголь добывают,тогда все ваши вопросы отпадут.хорошо показывал в каком то переч\даче Дима Комаров
Did anyone figure out how they indexed each rod journal to make sure that they were 120 degrees apart? It seemed like they just eyeballed it.
If this is for a low speed diesel engine, maybe that's good enough. But the lack of precision measurement is weird to me.
That short stroke tells me it's a compressor, but wow its gonna be a vibration maker!
Everything they do is an approximation and based on eyeballing.
@@TranzeisA 12'' rule seems to be the working gauge 1/8'' to 1/16th''
It goes to final grinding later....i cant believe people thinks that parts go straight to a machine. 😀😀😀😀
@@henryrollins9177 i own a Indian made engine and had it apart to remove all the casting sand and swarf and fix whatever really needed fixing before ever running it, they really do run stuff that has just been eyeballed.. i had to remake the pin for the idler gear with a 0.060" 1.5mm off set to get the backlash somewhere where it wouldn't just hammer the teeth off the gears.. the backlash is much better now but changes as the engine is turned over because the gear on the camshaft doesn't have the hole in the center of the gear, it's about 0.010" .25mm out for memory.. lucky the engine is flat out at 650rpm or it would destroy itself in no time flat.. the engine i have is a cs lister copy and there well known to smash gears because of backlash issues and it's not uncommon to find a good handful or 2 of casting sand in the crankcase which is why the bloke importing them into Australia tells them not to test run them at the factory anymore.. i know of one of those engines that went to America that was test run and passed even though it had the keyway cut 180 degrees out on 1 flywheel (engine balancing is via a big weight cast into the flywheel) it was so far out of balance that it was jumping right off the ground when started.. gib key fitting for the flywheels is achieved by just using a bigger hammer rather than propper hand fitment like their surposed to be
So much wind, sparks and fabric.
I'm no metal worker, but I have worked with metal. Mostly threading conduit as an electrician, and some very small scale aluminum milling. Is it common to mill steel on this scale using no oil? I've never seen that before. Every time I've seen steel being cut/milled/drilled, its always covered in oil. Obviously this dry method works; these cats doing for a living. I've just never seen dry milling and wondered how common that was.
Great video, that is some tough work. Not only moving such heavy pieces with no crane, but in that heat. The heat is intense. I've run conduit through a foundry and it is literally like being in an oven. I wouldn't last a week trying to do their work.
Carbide tooling doesn't need lube so much. I only use it for parting off or drilling with hss bits these days. Watch Abom79 and cutting edge engineering. They don't use coolant much either. It is nasty stuff that effects the skin and lungs. Tends to be only used on enclosed CNC machines now.
Excellent job .
What is used for , anyone knows ?
Used in large diesel engine's, mostly ocean transportation and probably some very large mining equipment.
salute to this men👏👏👏
Is this scrap metal coming from ship-breaking?
Yes
Incredible work. But with all those people strange they climb over swarf
Hey these guys know how to make it work, Indians math is used in every part of the world, we use it every day .
SENSACIONAL. SUPERFANTASTICO. P A R A B E N S .
Interesting
America 🇺🇸 💪🏼
Great team work. Not allow mistaken .
So.........is this where all the really big crankshaft of the world are made?????
Maybe in 1910
But these videos make it look that way.
It's in Pakistan.
👍👍👍💯
Amazing skills !
Mi piace vedere questi filmati perché sono un concentrato di tutto quello che non si deve fare in un officina meccanica trucioli a terra pronti a tagliati un piede niente scarpe antinfortunistiche un paio di guanti di cuoio in un ora di filmato grazie grazie davvero fatto vedere in una classe di tornitori ora sanno che cosa non fare 😃👍