FMEA, the 10 Step Process to do an FMEA (PFMEA or DFMEA)
ฝัง
- เผยแพร่เมื่อ 8 พ.ค. 2024
- The FMEA is an incredibly powerful tool for risk management and quality. This video covers the 10-step process for an FMEA, along with the similarities and differences between a PFMEA and a DFMEA.
Additionally, I explain how an FMEA fits into the larger picture of Risk Management.
1:40 - Intro to FMEA
2:57 - FMEA and Risk Management
4:25 - DFMEA v. PFMEA
5:39 - 10 Step Process
6:52 - Step 0 - Establish the ground rule
8:40 - Step 1 - Define your System or Process to be analyzed
9:40 - Step 2 - Identify the potential failure modes for product or process
12:55 - Step 3 - Determine the potential effect(s) of the failure mode on the system or customer
13:45 - Step 4 - Estimate the severity for each failure mode based on its effect
14:40 - Step 5 - Determine the potential cause(s) for each failure mode
15:52 - Step 6 - Estimate the likelihood of occurrence for each failure mode & cause
16:38 - Step 7 - Determine the controls around that failure mode and root cause
17:20 - Step 8 - Estimate your detection level for each failure mode, cause & effect
18:34 - Step 9 - Calculate the Risk Priority Number (RPN) for each failure mode
19:25 - Step 10 - Take Corrective Action to Reduce/Mitigate or eliminate risk
To get those free resources, head over to CQEAcademy.com/FMEA
Other Free Resource!!!:
cqeacademy.com/FreePracticeExams
cqeacademy.com/FreeCheatSheet
cqeacademy.com/freeplan
cqeacademy.com/freecourse
cqeacademy.com/course
Free Black Belt Course:
cqeacademy.com/FreeBBCourse
Free Black Belt Resource:
cqeacademy.com/black-belt-cer...
One of the best FMEA videos around. Thank you so much.
Appreciate the organization and layout of this - best video explaining the ins and outs of FMEA I've seen so far.
Certainly, the best FMEA video on youtube! Thank you so much for this high-quality and didactic material!
Thank you andy. Definitely important Risk Management Tool. Very nicely explained.
thanks for the informative video. watching from Kenya
Thank you!!!
amazing how well you explained everything, excited to see more videos of you
One of the best videos of these types..Very crisp and short.. amazing Thank you
Wow, awesome, I'm glad you liked it!!!
Thanks for the comment!!
You are simply unbelievable in your delivery... a shining star amongst good and not-so-good presenters of this material!!!
Wow, thanks so much Nicolas, I really appreciate that!!
the material is easy to understanding and i can image how different between P&DFMEA and also the meaning of each evaluation score
Thank you so much!!
This is such a great piece. Thanks for sharing.
You're welcome!
Excellent, you are a well learned person in your subjects and most of all of great presentation skills.
Wow, thanks Farid, I appreciate that!!!
This is amazing, Thank you so much Andy, it's very informative with very smooth transition of fantastic slides.. Thanx once again for sharing those 'Free Give away', it's really helpful
You're welcome!
Hi Andy, I just discovered your channel today. I think all the material I've watched from you so far are simply awesome; you have a very concise way of explaining the topics! Thank you so much~
Oh wow, thanks so much!!!
I appreciate that!!
Hi Andy, Just wanted to thank you for the awesome material and resources you provide. I currently teach advanced manufacturing classes at a technical school. My students are all about chasing the almighty $ and I teach these topics with an emphasis on catching the $ through methodical thinking. Good stuff 👍
FANTASTIC!! From a project management and quality engineering perspective, this is RIGHT ON! 👏👏👏
Thanks so much Bill!!!
This is brilliant! I am new to this and now I know what I am trying to do. Thanks
What a great material , and so nicely put together, it helped me a lot. thanks!!
Thanks Miguel!!!! I'm glad you enjoyed it!!!
I found this material while looking for more info about FMEA. Like it a lot, but I think you forgot to tell about AIAG and VDA system. What you presenting is AIAG 4.0 standard and today one of the most popular is AIAG & VDA 1st edition standard. Anyway thank you for making some issues clear!
What a great introduction and overview!
Thanks David!!
Subscribed! Your content is clear and concise, and makes manufacturing less boring 😆
Hahahaha, thanks Abraham!!!
I had no idea what DFMEA or PFMEA was before seeing your video. One of our customers have asked for it, so thank you for all your time describing the process, a very easy to understand video. Now i have a good fundamental understanding, and will be able to make our own. A+👍
Awesome, thanks!!!!
You job the quality depart
Good material training & good coacher. Thanks for instructing
Glad you enjoyed it!
Excellent Video Andy! Thank you!
Thanks Brandie!!!!
Absolutely great stuff right here. Thank you.
Thanks Andy!
Nice primer, thanks for putting it up! I’m likely to share with some colleagues in future.
I'm glad you like it!
Thank you very much, sir, for sharing this very informative video. I've learned a lot after watching your masterpiece.
Thanks Cristian!!!
Congratulations another excellent video it has a clear explanation about this tool. Greetings from Monterrey NL.
Thanks Mario!!!!
Great explanations 😎
Excellent... Good video.. 👍. Nice and clear explanation..
Very detailed introduction. Appreciate. Thank you.
Wow thanks so much, I appreciate that!!
hi， teacher， I like your videos very much, and I have been waiting your videos of the new version of FMEA, would you make it ? I do hope you can, I have been looking forward to it for a long time.
Thank you so much for your support really appreciate!
You're welcome!!!!!
Another great video. Thank you Andy!
You're welcome Ivelys, I'm glad you liked it!!!
-Andy
@@CQEAcademy Are you planning to do an a similar video on control plans?
@@malichicu I definitely am! Not 100% sure on timing but it'll definitely happen
Thank you, teacher, a very good and useful video.
awesome, thanks Neri!! I'm glad you enjoyed it!
great video with super detail explain
Thanks Kelvin!
Thank you very much for your efforts mate! Just a super cool job!
You're very welcome!!!
great content, thank you.
Super analysis and awesome presentation
Thank you so much!!!
Thank you so much, Andy!
You're welcome Asha!!!!
Great explanation, thank you!
Thanks Salwa!
really appreciate your efforts! thanks so much!
Thanks I appreciate that!!!
well explained.
Great video man. One Question do you have a completely filled in form? I'd like to see a example of your theory. I am especially interrested in Unique Identifier
you are a genius man thanks a lot
Thanks for the video! Great explanation! I actually use someka's FMEA tool for google sheets but this is very informative.
Thanks so much Brent!
Thank youuu so much!!!
Great work .I learn lots
Thanks so much, I'm glad you learned alot!
Excellent video!
Thanks Madara!!!
Very Helpful! Thanks a ton!
Wow thanks so much, I appreciate that!!
Well presented. Thank you
Thanks so much Mohamed!!!
Amazing video, thanks 🙏
Thanks Maedeh!!!!!
Well presented... Thank You Sir
You're absolutely welcome Skhu!
Hello i am safety engineering and management student, its well explained thank!
Excellent thanks
Hi Andy, this video is very good and easy to understand. However, today, we need to prepare AIAG and VDA systems instead, can you help to make a video for this issue? Thank you so much!
Thank you Sir Andy.
This is timing. We'll get an AIAG cert. badge
Awesome, glad I was able to help!!!!
-Andy
Hi well presented.Since I am new to fmea ,I have doubt regarding vda evaluation tables.
Do we need to follow 5 steps if we are following rpn ??
Excellent video
Thanks Patrick!
Great job, thanks
Thanks Mark!
Thanks for your clarification. I am going to describe the same in Ukraine at my next work.
Thanks!!!
Out standing
Thanks!
Thanks it was really useful
You're welcome!!!
-Andy
Very useful. Thanks.
Thanks Derya!!!
Thank you so much ❤️
You're absolutely welcome!!!
The new VDA FMEA could also be covered in brief highlighting the differences.
Great video
Thanks Adam!
Thank you!
You're welcome!!
Great channel!! New sub!!
Question - any guidance for processes that are 90% virtual…but may have human intervention at certain steps? The virtual aspects are not as streamlined as one may think.
Thank you so much, it really helped and lot of informative. I am a R&D Engineer in Medical devices, i am looking for a real case studies of DFMEA and PFMEA in medical devices. If you know any good sources, please let me know. It really helps me.
Hi Andy, I suggest also to include risk transfer as part of the risk management process. Example is Insurance
Hey Marco!!!
I just created a new video to talk about the 4 strategies for risk treatment - which includes Risk Transfer - and I've linked that video below:
th-cam.com/video/qrzC6LdQOKc/w-d-xo.html
Andy you are THE best.
Awesome, I"m glad you enjoy the videos!!!!!!!!!!!!
Thank you so much for explanation, I have a question: Is there other tool or step rather than RPN in FMEA method? because in FMEA we should calculate RPN 2 times, I mean rather than estimate severity, occurrence and detection of failure mode, I suggest one time is enough, and with other tool we could try minimise the level of risk.
in the actions results section, are these new predicted estimates of SEV OCC and DET based upon a planned implementation of an improvement/change? or are these measured results AFTER actually implementing the change?
You shouldn't update your FMEA until after the changes are implemented and confirmed to have effectively reduced risk
Thank you I learned a lot. How do you measure the effectiveness of your corrective actions? Where the measures are not quantifiable or subjective?
In terms of effectiveness, you should re-consider things like severity, occurrence and detection when evaluating your corrective actions.
If the measures are not quantifiable, the last resort is simply just the opinion of your subject matter experts.
@CQE Academy, thank you for the detailed video. Do you also have a detailed video on how to effectively use the control document?
You're welcome Jason! We cover the control plan in my course (The CQE Master Class), and I"ve added it to the list of possible future videos here for the youtube channel!!
@@CQEAcademy thank you. Hope to get that notification bell soon. Does the CQE Masterclass cover SQL & Python too?
Hey @@jasonmark6262 , no that course only covers topics that are included in the CQE Body of Knowledge, which unfortunately doesn't include SQL and Python
thanks
You're welcome Dr. Joy!
Amazing man. I need to know do you have any course on e-learning platform
Thanks!
Yes, I most definitely have a e-learning platform!
Here's a free course: cqeacademy.teachable.com/p/top-10-topics
I also have paid courses to check out as well!
💪
Would it make more sense to think the detection so that it measures how the failure is detected before the failure occurs and not after it has occured?
Okay good question, and this is tough.
So if a control is meant to prevent an issue from occurring, then that control factor should influence your occurrence score.
If a control is meant to detect a failure mode after it's occurring, then that control factor should influence your detection score.
And when evaluating the "detectability" of a control factor, you should make that assessment assuming that the failure has already occurred.
@@CQEAcademy Another question: Let's assume that I don't change oil --> cylinder seizes --> engine ignites --> the whole car is on fire --> I'm hurt etc. Is the failure mode the event that I observe most likely? In this example, it would be engine seizes and some warning light? Cases where there is a long chain reaction, it's hard to decide which is the mode, cause, mechanism and effect...
Hey @@kerguule !! That's a great question, when you're evaluating the effect of a failure mode, there can often be multiple effects.
And those effects can have different levels of severity, and those effects might have different occurrences. So you can create a new line item in your FMEA to evaluate those different effects independently and give each of them their own severity score and their own occurrence score.
I would say though, when evaluating the possible effects, you should only consider a "reasonable sequence of events" in terms of the potential effects. So you don't have to try and imagine every possibility.
@@CQEAcademy Thank you!
You're welcome @@kerguule
Hi Andy, pl share a live case sheet to understand fmea much better.
Hey Akshaya! I thought about doing that in this presentation, but unfortunately my students often come from many different industries, where the scales for risk are different, and so an example may not translate perfectly for everyone, and I wanted to just cover the basic elements of the process. I might do an example in the future from one specific industry to go more in depth on the FMEA process
How do I join the CQE academy?
Watching
Sir, I want to ask. For the action section taken, it should be filled after action recommended is complete? Or what?
And also for the rpn value, it should be rate after action taken completed?
Hey Muhammad, GREAT QUESTION - okay, so the RPN can be completed before the action is completed, and then it can be revised after the action has been completed. Once you've completed an action and reduced the occurrence/severity/detection, you should update and revise your PFMEA, which should be a controlled document in your Quality System.
The action recommended can be entered when the PFMEA is originally created - and then the actions taken can be added to the PFMEA once those actions are actually completed.
@@CQEAcademy Thank you Sir.
@@MuhammadFirdaus-yd5dw You're welcome!
How to download this software and work on it
Hey Gautham, you can download the spreadsheet here: www.CQEAcademy.com/FMEA
Risk communication is the single most issue to cause interruptions
Generally top management cannot take the risk of communicating to middle management or bottom line ...
Communications are intervened and interrupted with insignificant comments ......
Already even if they were insignificant .....loss of lives , inadequate living conditions ....such as .........poor sanitation , low wages or no wages .......besides safety in industry and construction sites .....might not be a threat ....
Lives are in risk for a variety of reasons ...
How can subramanium bharthiar or ramanujam in 2024 defend people who are constantly exposed to man made risks as well risks or the natural calamities ......
Refer to publisher for more on ....industrial safety ... .....
Rusk and risk is all in the game ................... do you expect coke and miranda to defend.