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wrustlecmc
เข้าร่วมเมื่อ 29 พ.ค. 2008
Wall-e running at full speed!
We're finally confident enough to have the robot (Wall-e as he's been named) running at full speed in and out of the machine to load and unload parts. Now I know why these industrial robots must be enclosed in a safety cage.
It would knock you to the ground in a heartbeat and just keep right on going!
After having the robot run at much, much slower speeds, it seems lightning fast now! The downside we find is that during the movement, the servo's make a whistling sound, and the guys in the shop always get caught off guard and think someone is doing it to get their attention!
These parts are a component of an aluminum hinge system assembly we manufacture for one of customers, and typically run in lots of 150pcs several times a year. On the next order we will be sure to produce a years worth of product in this automated machining cell, and ship from inventory rather than from an estimated lead time. This will cut costs and increase profits in two ways. One, by buying more material at a reduced cost due to the need for a higher quantity, and second by manufacturing these parts in a single set-up rather than several individual set ups throughout the year.
I can see this scenario playing out with several of the repeat production jobs we do throughout the year that have a proven sales record and with their longevity out in the field of service have little chance of being revised!
Enjoy!
Russ Crosby - President
Crosby Machine Company, Inc.
It would knock you to the ground in a heartbeat and just keep right on going!
After having the robot run at much, much slower speeds, it seems lightning fast now! The downside we find is that during the movement, the servo's make a whistling sound, and the guys in the shop always get caught off guard and think someone is doing it to get their attention!
These parts are a component of an aluminum hinge system assembly we manufacture for one of customers, and typically run in lots of 150pcs several times a year. On the next order we will be sure to produce a years worth of product in this automated machining cell, and ship from inventory rather than from an estimated lead time. This will cut costs and increase profits in two ways. One, by buying more material at a reduced cost due to the need for a higher quantity, and second by manufacturing these parts in a single set-up rather than several individual set ups throughout the year.
I can see this scenario playing out with several of the repeat production jobs we do throughout the year that have a proven sales record and with their longevity out in the field of service have little chance of being revised!
Enjoy!
Russ Crosby - President
Crosby Machine Company, Inc.
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Who cuts your blanks?
Whomever the material supplier is that supplies us the material for the job being done.
Too much delay between actions
This is a great starting point but as mentioned before, this needs to be palletised so you have multiple parts per cycle, but also why is the robot not ready with a new part when removing the completed part, it looks like it has two holders on the head
Melbourne Australia are watching you Russ. More power too you
I totally agree wit NicoThe Animal...with 10+ tool changes you have more time changing tools that cutting...a Pallet with 4 to 20 parts makes much more efficient use of time/machine and that machine setup is prefect for a Pallet.
jeez, only op1 built into this automation..? seems like a big waste of potential this set up can have to only be doing what it is doing.
that's inefficient
Why not have all the items on one pallet then change pallets? Am I missing some thing?
The current set up won't allow for it. We're just getting started in this new venture, so lot's to learn. Thank you for the suggestion though!
nice job.
I love my LB-15!
Hey good to see you back. Can you give some info on the robot ? I Will be looking for a robot in the near future
What is the first tool?
That is a soft rubber mallet head. It drops down onto the blank in the vise and compresses slightly on the top of the piece. The vise then cycles open and close and it seats the piece onto the locating surface if for what ever reason it went into the vise not level.
Hi, I'm glad to see you again, this is a fantastic video GOD bless you
Nice to see you back at TH-cam. Again 🤙🤙 That’s a nice setup
Dude!!! Very nice
Very good video, I have Uninstall bearing video Sullair Compressor : th-cam.com/video/ailClwvTmGI/w-d-xo.html
The 30hp one I just got at an auction probably has no business being in my garage 😵
Did you end up going with a VFD for phase conversion, or just running new service?
Looking to sell it? In search of a cheap used one.
Kaeser screw compressors are the best my friends garage has one installed in 1985 it goes all day every day and is still going strong!
Why didn’t you just fix the belt damn
Team Air Center is your official Kaeser Air Compressor distributor in Michigan and Ohio. Please visit teamaircenter.com for additional information.
I have a okuma LB15 CNC lathe machine with OSP-100L control please I need operation manual book help me Send on my Gmail id zamanmughal01@gmail.com
and with no music to ruin it
Hi.... What is de Code the Titex's dril?
Dear sir.please. can you show me to run,change the speed to increase gradually.thank you very much
Dear You!!!please .can you show me to run,change the speed to increase gradually.thank you very much!!!
Dear You!!!. Please.Can you show me to run ,change the speed to increase gradually .thank you very much!!!!
G96
I need to buy a compressor to replace my old one so i want to upgrade. My problem is this new one has amps I’m not sure that my electric for my old compressor will hold. Any advice? Any is welcome and appreciated. I’m buying from northerntools.com and it’s a Emax industrial plus silent air 10hp 2-stage , 80 gallon vertical air compressor with silencer 230 volt , 1 phase. Model# ESP10V080V1. All it tells in specs is operates at 40Amps, suggests 60amp breaker and it takes 80amps to start. I have at home 8/2 Romex that i was told is good for 45amps. I have 50amp 2 pull breaker and i was told that will be fine the 60amp is just a suggestion. My real worry is this 80amp start up. I’m not a electrician and don’t want to burn down my house or shop.
It's KAZER, not Kaiser.....
The belts are loose dumbass
After two years, how has your experience been with the MCV 400?
Great
we don't use this type of air piping. We use threaded pipes and fittings. and only use a airhose between steel piping and the compressor.
HDPE over Aluminum over HDPE? That stuff is miles beyond any metal piping. While it is still metal in one layer, you can beat the snot out of it, flex it around things without fittings and the best part is, it stays pure all the time. At no point do you get any forms of corrosion or buildup. Any water that builds up is very clean and much less harmful to what it flows through. It has a very smooth interior which means flow rates are twice that of steel or copper in a smaller diameter.
Looks nice. What is the tool used to pull out the nylon rod?
very nice shop you got there.. awesome the whole family is there..
I love Walter index Mills. Works great.
You should get a bar puller 😅
Who made these v blocks ?
hey man--- it was you who madfe the thread on practicalmachinist about learning okuma? i just got an old lb 15 :) hows yours holding up
if you use G200 - (index on the fly) you can save 1-2 seconds ;)
I'm curious to know how you like that Samsung machine now about a year after this video was taken. They seem like a good heavy machine. Any benefits over a Haas or other machines you are familiar with ?
The machine was a piece of junk. Lasted 1 year in our shop before we got rid of it. Always breaking down. One of the worst business decisions in my life as a shop owner!
it sure takes alot to make a Kaeser look good ;)
Screw are awsome but thy do cost more if thy brake
Screw Air Compressor highly efficient as compared to Piston compressor
Very well done!
Way cool indeed. And no comments at all in 3-1/2 years? I hope it is still working well for you.
Go Dog Go
does ot handles steels better than haas?
difference is the rotary screw compressor runs all the time. the piston unit shuts off when pressure is reached.
addictedtopussy69 And if you have an additional air reservoir becomes a bomb ?
@@hypertr3adgaming134 It still runs but no longer makes any air pressure. The biggest difference aside from noise is that its 100% duty cycle and most likely at 125psi. I think that unit is 21cfm at 125psi.
beutifull shop, beutifull family
the new machine looks good, whats with the sunday drive at the end of the program?
Thank you! The operator added that to blow off the parts so it's ready to unload when he gets over to it from the other machine/machines.
should've bought a gardner denver much better Air compressor.