Machining a Gearbox Shaft
ฝัง
- เผยแพร่เมื่อ 7 ก.ค. 2014
- In this video, I machine a new gearbox shaft using some 4140 shafting material. I show you the process from start to finish, from setting up in the lathe, to milling the final keyway.
Adam - บันเทิง
There's always something comforting and satisfying watching a piece of metal taking shape on a lathe, I think.
Nothing in life is more beautiful to watch than a true craftsman at work. I've been a Machinist 35 years, and I can count on one hand the number of men I've seen with this level of workmanship, and just plain caring. Well done sir.
Thanks for the kind words.
+Abom79 You're quite welcome. I'm just telling it as I see it. It is refreshing to see someone with not just haphazard luck, but actual Machining Methods. Machining, be it repair, new builds, R&D, is all about methods. When you take the time to learn the right Methods, and never waver (except when you're backed into a corner, or just plain walk on water lmao) then the process becomes muscle memory, which is where speed and total confidence comes from. if you're that guy that's always in a hurry, you'll never be good, or fast. You will have a huge resume, albeit 99% bullshit. lol Your demeanor, and steady pace, even with distraction of commentary and conscious effort to explain in detail the Method to your Madness, clearly screams of a man that took the time to become a true craftsman, always following those methods burned into your soul, which like the Rubiks cube, if you go thru the correct motions, success is never a question. at the level you're at, there is nothing I could drop in your lap that you couldn't, or wouldn't find a way to repair or duplicate. I'm also quite sure you'd also gravitate toward the simplest, most efficient way to reach your goal. I've wanted to do online Upper level process and program "classes" but don't currently have the resources. things like how to relieve endmills, or how to chuck one up in a tool holder. which end goes into the tube first when putting a tool back. the depth of perfecting our trade is bottomless. everyday is a strive for perfection. We're a dying breed, very close to extinction. I have a daughter, no sons, no one to pass it on to. Kids wanna play effin video games, and when they get their HS diploma they want $30 an hour with zero skills. one more generation could be the end of craftsmen with skills like ours. That's why what you're doing here is so important. It's very selfless, and can only benefit the world we live in for the better. I don't like to call it praise, more just recognition for what you represent. Thank You for being the gracious gentleman that you are, and sharing your beautifully honed skills with the world. I have great respect for what you do, and represent here. ok enough emotional crap, fuck off and get back to work!!! lmao. Be Well my Friend, and God Bless. Peace to All.
+WelLRoundeDSquarE
You guys are cool. I may never be a machinist or a craftsman, but it's really amazing to see you folks at work!
***** I believe you can be anything you want. The only requirement is honesty. The more honest you are with yourself, the better you will be at anything you choose. Lying to yourself, making excuses for your mistakes, all lead to a big head and no real talent. Always be true to yourself, no matter what goes on around you. It's also very important to see the truth, the real truth in everything you look at, and analyze. Only then can you choose the correct path to built or repair something. Never base your path on others opinions or evaluations, yours is the only one that matters.
+WelLRoundeDSquarE I have to agree, im a mechanic myselfe from norway, its beautiful to wach such work of art. Thanks for the video upload Abom79 :)
This brings back memories of when I was younger going to work with my dad. He worked in a Caterpillar Dealership as a welder. The next bay over was the machine shop where they they rebuilt hydraulic cylinders. Archie was the first Machinist that the dealership had hired.(Retired with 65 years of service) He was a bit overweight always always had a cigar in his mouth and a paperboy hat on. When he would finish a job he would always yell.. "Damn that's beautiful work!" You Sir are doing some beautiful work!
When I see such machining, I do not only appreciate the profuct itself but the courage of the man doing the operations, There is accuracy and art and so many more issues that the average schools do not appreciate, I have the most admiration for these silent people I admire their courage and lack of clumsiness and all I can say that any surgeon would learn a lot seeing such a man working to such accuracy. I repeat, I feel that even surgeons should go through this training of guaranteeing such accuracies and such lack of clumsiness. Congratulations.
+Carmel Pule' its less art and more accuracy.
Nice job on the shaft. I read the comments below and I am struck by how many think thats art or magic. Thats a simple shaft with key ways in it. Don't get me wrong, its not simple for new machinists that get nervous when they need to hold .0005 on a bearing race. I have 38 years on stuff like this, so doing this is just another day at the shop without even thinking about it. You young fellows keep at it because this is an awesome trade. I don't fart around with stuff like that any more because I have 8 machinists working for me now that do it. And most of the time they do it on the cnc equipment. I still push them to go to the manual and do stuff like this when there is only one or two. Man I have never seen a collect holder that old. I am 57 years old and nothing in our shop looks like that but we do have a paint brush that looks the same.
Thanks for posting this, I'm not even a machinist but this just fascinates me. Guys like you built this world, or the machines that run it.art!
+Darren Corbett
Me too .... I find it fascinating to watch ..... :)
GOD bless you. I am learning Precision Machining Technology. After I watch this video that were helped me get more knowledge about my job in the future. Thanks
This is one of the better lathe videos because of the perspective and also because of the running commentary.
I love the logic how your following steps are planned.
Learned a lot, thank you Sir for sharing.
Love seeing how a rusty bit of metal gets made into something so polished and accurate with such ease, great video
I'm not a machinist, but I have a passion for technology, wood and steel crafting. I can watch this kind of videos for hours. It just doesn't get boring. Amazing to see this kind of workmanship!
That "Phiuuuuuu" in the beginning when you saw just how off-center the material was at the end was quite funny!
Hi Adam
My first comment. I'm just an old retired guy taking up home machining as something to stay busy at until the Lord calls me home. I enjoy watching how you do good work and bring it down to precision. Gives me something better to shoot for. I love to watch people that are good at what they do. Your great, keep inspiring me to do better.
May God Bless
Donald
Thanks a lot Donald. Your words are kind and heartfelt. I'll keep making videos if you keep watching. Thanks buddy.
Adam
I have a mini lathe and every time I watch your vídeos, I learn some new technique. Thank you for sharing your knowledge with us !!
Adam,
I'm a machinist student over here in California, I recently landed an internship at Shell Oil refinery working in the shop. Want to let you know your videos offer a great deal of information and help me immensely. Keep the videos coming.
Great to hear that Max! Good luck with your machining journey!
This is Machining Architecture at it finest,great video and thanks for posting.God bless you.
Its great to watch a skilled tradesman in action, you make it look so easy. Thank you
Z wielką satysfakcją oglądam pracę prawdziwego mistrza w zawodzie. Obecnie tacy ludzie, którzy w tak perfekcyjny sposób wykonują swoją pracę są godni pochwały. Na uwagę zasługuje bardzo solidne przestrzeganie reguł i zasad obowiązujących w dziedzinie tokarstwa i prac frezarskich.
Takie filmy powinny być pokazywane młodym adeptom w zawodach związanych z obróbką skrawaniem z komentarzem jak powinna wyglądać praca dobrego fachowca. Gratulacje!
A true professional! Those 42 minutes went quickly. Thank you!
I enjoy very much you showing us this type of heavy machining work that you do and it must be most satisfying using good materials, tools and equipment to achieve this sort of outstanding result.
Sir, you are one cool headed cat. Impeccable work and great quality videos. Thanks for caring enough to share!
You are a master machinist. ...I have been in the electronics bizz for 35 + yrs, lathe work and machine shops always fascinated me, and I can see you are a seasoned vet at your craft, what's more amazing is you don't need cnc machines to do your work for you, you earn your talent and prove your craft....
Splendid work...!!!!!!
thanks for posting this. nice to see there are still real craftsmen around that know how to build stuff out of metal.
The amount of dedication and precision its just humbling watching this no detail missed. Thank you for sharing this with us.
Very informative, a good video of how a component, is made by lathe, nice. It shows a craftsman at work.
Enjoyed watching the whole process Adam. Thanks for sharing.
You are the master of the 4jaw.
It is a pleasure to see a gifted machinist do his work. Also, very clean editing of the video. Many thanks.
Steve in Los Angeles
Excellent! I really enjoy it when you take us to work,
thanks mate!
I just stumbled onto this video, Abom79 you are an artist. In the world of digital machines to find a true artist is a pleasure. Keep the trade alive :-)
Thanks for taking the time and making this one. im 51 just graduated vo-tech. started work as a machinist at a hydrolic cylinder company in Muskogee,Oklahoma. you have been a great help in Florida. Thanks Again! Marvin Lee Green
Michelangelo would be jealous. Great work! I like how "good enough" to you is perfect.
Yes, beautiful to watch; seeing a piece of steel become a workable part and almost art.
Thanks I'm just getting into this and its great to watch how you proceeded through the process.
I enjoyed this build. I can watch this stuff all day
Nicolai I’ve been a manual lathe turner for 32yrs and I also could watch all day. If I wasn’t turning all day👍
To those of us who have never done this kind of work this is nothing less than amazing. I really admire the skill involved here, you guys don't get paid enough!
I'll say it again: When I grow up I want to be this guy : )
Adam, thanks much for this video. I machine only to compliment my hobbies and this video as others you produce have taught me practical techniques I will use to further my skills. Keep up the great work. Jon
Adam, Very many thanks for your work. We can get no tuition at all in metal turning in England, and we really appreciate what you guys are doing with these videos. Best wishes, from Chris, London, England.
It's always fascinating to see the machining processes on lathes, but the chamfering step is always the most satisfying.
Hey Adam,
Thanks for showing some more of you on the job. Your shaft build went great! I'm sure your customer will be very pleased.
Hope you have a good one!
Dave
Love the videos that show the basics thanks Adam.
Sir, as someone who is the end user of work like this, I would like to shake your hand and buy you a beer for going +.002 on the keyway depths!
I don't know how many times I have had to sand, or even grind, on keys to get them to fit!!!
good work, takes me back to my apprentice days. . .i like the way you don't over talk what your doing and let the results speak for themselves. Peter
Awesome video, and great work. As an aspiring machinist, I am amazed with how fast you are wight the four jaw chuck.
Thank for showing us your love for this kind of art because you are an artist a Dr of your trade. Great work sir!
Hi adam this is the first video i watch I'm a mechanic of 30 years and to watch you work is awesome you make it look easy great job.I will be watching a lot more
Adam, I could not help but think your dad must be looking down and smiling. YOU are the master machinist now. he did a good job training you.
I hope he is Bill, and that he is proud of the machinist I have become.
Very well explained for us beginner, self taught machinists who just love learning of you guys
Hello And thanks so much for your videos I enjoy watching them As an older guy who is taking a manual machining and CNC college course I appreciate your talent !!!
Thanks for sharing your experience!! Great vids they are truly appreciated!!
Fantastic! Wonderful to watch such a talented engineer at work. Very inspiring, and I hope you will upload more in the future.
Amazing work. Thank you very much for letting us watch..
Another great piece of work, Adam. Thanks for the video.
Watching you turn that shaft reminds me of the shaft in the gear box of our Ghel Grinder mixer! the shaft came in and split I think 3 or 4 ways, there was a up auger, a mineral input auger, and out put angled auger and a long delivery auger from the angled out put to the feed bunk and they all were running through that 1 shaft! and it would get twisted about 3/4 of a turn and then things wouldn't stay engaged anymore! I know I put 1 in and I know they had to change it I think 2 more times over the years! then all the pto shafts on our hay mowers, Etc.... great video and great work!
It's amazing how quickly you can center a part in the lathe. That's the hand of experience right there.
Great video! Takes me back to my Dresser-Rand years. Mostly ran NCL & CNC equipment, but spent several years on ELA/TLA machines. Ran loads of 4140, mostly for studs, though Dresser had their own numbering system. To them it was 135.
Great Video! I could watch these for hours. True craftsmanship right there.
Exelent job Adam, thanx for sharing it.
Zso cool, I love your very business like commentary. If I had my time again I would have been a machinist. Love your work! David
What an awesome machinist you are! Simply delightful to watch you work so methodically and accurately. Makes us proud to be an American. This is what makes "Made In America" so great! Keep up the great work and all the best in all you are doing.
Pure joy to see you machine a shaft like this!
Hi Adam. I appreciate you post this video. My father worked on this job and I've always be curious about.
I watched and enjoyed the whole video, and now I better understand why he was always very meticulous about all that he did in his life. And how this job fitted with his behavior.
Thank again. Tony.
Antagraber Thanks Tony! Glad you enjoyed!
Its always nice to sit and watch a real engineer at work, I've always been in engineering and you know when someone is good at there job and is a real craftsman. What is it they say quality always shows and we can all see you know your job inside out and back to front, just by how you make tuff jobs look so simple. Great video Sir, I really enjoyed watching you flip about a big chunk of steel.
Great job always enjoy seeing the work you do
Adam you sure do nice work! I always enjoy watching your work.
I'm studying in Germany in order to become an engineer and I've done some small parts on an old 3-jaw during an internship this year... All the theory and my "knowledge" just seems worthless compared to the skill and experience you show here. Truly inspiring work! I will always respect people working manually like this and I hope I can work with some as soon as I'm done studying... Watching a skilled machinist will always amaze me. Thank you very much for sharing!
Gday from Western Australia,hi Adam,as an old machinist I have to say that you do nice work.In the days of my apprenticeship in the early seventies out the back of Kalgoorlie in the mines we would have metal sprayed that old shaft. Since they bought the machine to do it then we had to . lol That 4140 is tough stuff and I am glad to see that there is another person who likes to polish down to the size. Cheers mate and keep up the good work. Ross
Very good video on this build. I am just learning the trade
as a hobbyist. Picked up many tips on setup and finishing. Thanks
Thanks again for sharing another great project, and very good video work.
Randy
Manual machining is truly an art. Great video!
Beautiful work, and nice to see how you do this. You are very relaxed while working. I bet that helps a lot.
Incredible work, watching that thing take shape and be turned into an identical part was great. You make it look so easy, but I know it takes years of experience to become this proficient. This was a two cups of coffee to watch this morning. Thanks for another great video.
Ah well, back to turning wooden pens....Ken
Great video Adam... none of the nonsense 'tool tests' or "Fan Tributes" just great machine work... Thank you...
Thanks Barry. I enjoy making the true machining videos and sharing, but also like doing my SNS videos so i can talk about a mix of subjects as well.
I want to be a machinist too this video gives me a lot of idea on how to become a good machinist thanks a lot for sharing this video.. i cant wait to go to training school.
sean stephen brothers did you become a manual machinist?
Love watching these - boring but strangely compelling at the same time. I love seeing how it all comes together.
I am honestly impressed with your skill
Great job Adam! I kind of think of you as one of my teachers. I'm a machinist too, but I have loads to learn from you. Thankyou!
I'm not a machinist and I enjoyed watching this. incredible workmanship!
So great to see professional work like this. Excellent!
Adam, thanks as usual. Wonderful watching. Almost have my Bridgeport and Clausing-Colschester setup I'll send you pics of my paltry shop one day :)
Great video angles, editing, great work.
Bravissimo Adam,congratutions you did a good job, your are a former colleague who has tuner for 35 years tornitore, thank you 10 stars, a dear greeting from Sicily.
Thanks for the video, it was very nice to watch the skill with which you work!
This is truly an art.
Superb craftsmanship, I enjoyed this vid alot.
Fantastic! Beautiful craftsmanship and a pleasure to watch. Well done on a great video!
Adam, Awesome video. What a craftsman, Thank you!!
Thank you very much, Adam! I enjoyed this video a lot :)
Thanks for posting Adam!
Great job again Adam. You and Keith are the best shop teachers I have seen in my considerably long life, so far anyway !!!
I'll let you know how next week looks, but so far you two are right there at the top !!!
Great presentation of workmanship!
Молодец, так держать. Уважаю хороших токарей, которые мастера своего дела. Приятно смотреть, как Вы работаете.
Machine work is one of the great silent art works of the world. Machinists are a very dedicated breed. That shaft could easily run $500. Plastic extrusion dies run $15,000, and up.
Before this video, I never found myself watching videos over a few minutes long. Before I realized it, the video was over. You do great work, and I really enjoy the quality of your videos.
I always love how lathe works
Hey Adam: Appreciate you taking the time to shoot and post these videos!! I always learn something new by watching your craftsmanship!! I liked the way you found the center of the shaft when you had it in the milling machine vise....very clever!!
Beautiful finish, nice job.
That edge finding tool was amazing! The rotating bit that slides along an offset and gets closer and closer to center when it hits the edge is genius. I fucking love engineering!
Well damn, this one took over an our to finish watching cause I had to revisit some stuff.
Sounds like your real tired Adam, thank you for taking the time to share a great build. Wow!
Great Job Done With Pride !
I could watch for hours ....
Excellent work Adam
Your videos are entertaining and nostalgic at the same time. They remind me of school time in polytechnic. Later I went to a computer programmer what I also love to do but I miss the smell of engine oil.