Whoa! Great to see the lathe up and running again. That's one big, fat shaft alright. Nice to see the final assembly and also the whole chock. Thanks for another excellent video.
you worked with two cnc at the same time preparing 20 times a day and programming for 10 years ending up with a heart attack and not being able to work anymore greetings from argentina great work of lathe
Again…. Amazing, entertaining, educational, top notch quality work dude! Like everything else in life I do not believe that there are gurus at anything. What you see is years of experience, practice and tons of learning from your mistakes. I know first hand. I’m an engineer by trade and have 26 years doing this and have seen just about everything so they pay me great money for my experience. That cannot be had in a day or at school. Thanks man
@@geoffgreenhalgh3553 good for you Sir! I am having your trophy being made as we speak. Indeed some people aren't good to have an argument without trying to compete in silly ways. I love the channel though
Chris we used to do a similar type job back in the 80's. They had one of those rolls crack after a piece of cerawool ended up between the shaft and roll somehow. Never saw anything like that before or since...
@@ChrisMaj The Channel is Great Chris, i'm a Machinist myself but nowhere near the size of components you machine always fantastic to see your work...All the best Mark.
Hey Chris, question for ya. Have you ever experienced any internal stress issues while machining? Some of those billets are significant and I'd think every once in a while you would cross one that starts acting up the more you machine. Have a good weekend. Thanks for bringing us along.
If you mean like cracks then no, but sometimes I'll be roughing some big piece and the shaft is perfectly straight. Then you do some different material, you take one small cut and the run-out is all over the place. It has to do a lot with the type of material, heat treatment and stress relief.
Great upload, as I watch your videos I often wonder about how you got to your current level of efficiency. Do you think you will ever do a video talking about your work history? I understand you may want to protect you privacy and also may not be able to talk about work you have done over the years, but I am curious nonetheless. Either way, thanks for sharing your knowledge.
It's no secret. I was born and raised in Poland, did almost 3 years of trade school all manual machining, didn't finish it though, cause my parents decided to move to US. Got here at 17, went to high school for 2 years, luckily I even graduated, but I knew college wasn't my thing and with only 2 years of English, college would have been hard. For couple of years I have worked here and there not really thinking about machining. Then I ended up in this shop, mostly manual machines. They had one vertical cnc machine which they got me running after a year or so. Poland is all metric so I had to learn imperial. Forward 25 years, and I'm still in the same shop but almost all cnc machines. I think I have gone through 4 lathes and that vtl in my videos. I know it's a long time in one shop but I like it. We do a lot of different stuff as you can tell from the videos, it's only 15 minutes drive from my house whichisplus. No one is breathing on my neck, no crazy production work. So yeah, that's about it.
I want to see the surface plate you use for those things. Seriously though, how do you actually measure them? What kind of accuracy/tolerances do they need?
I was an apprentice trained turner up till 40 years ago when I switched trades, how are you setting the tailstock to the centre line to achieve parallelism, do modern centre lathes have some sort of automatic setting..?? I'm 40 years out of touch here...
Ja używam do orki dnmg 150608 od sandvika i do finiszu mam drugi nóż z tą samą płytką. Do planowania mam cnmg widzę że ty również orasz cnmg jak ci się sprawdza ta płyteczka?
Przeważnie do zgrubnej obróbki używam CNMG644 i na gotowo TNMG432, DNMG432, VNMG432 zależy czy trzeba jakieś podtoczenia pod gwint albo coś takiego. Nie dawno doprosiłem się tego nowego kennametal fix8 i nawet nie źle to idzie.
Oglądać fachowca przy pracy to sama przyjemność. Mam dwa pytania. Pierwsze, czy 4340 obrabia się dużo ciężej, niż 4140? Mówimy o Q+T do 34-36 HRC. Drugie, zastaniawiam się dlaczego wybrałeś akurat CNMG, a nie na przykład KNUX czy inną geometrię do ciężkiego toczenia zgrubnego. Czy wynika to z jej uniwersalności? Pozdrawiam serdecznie :)
4340 Obrabia się trochę ciężej co słychać przy toczeniu. Niektórzy mówią że jest "gęściejszy". Jakoś zawsze pod ręką były CNMG płytki i można je dostać po dosyć dobrej cenie. Niedawno dostałem nowy kennametal fix8 i nawet nie źle się spisuje, ale ten to raczej używam przy naprawdę ostrej jeździe. 😅 Krzysiek.
Well, it depends on the material, inserts you are using, your feed/speed and riggity of your setup/machine. On this job I've used one insert corner to rough out both sides.
So, I noticed this part was rough turned... did y'all do that rough turning and send it out for destress/heat treat, or does it come to you already prepped like that?
Turning to a ± 0.025mm tolerance on a Ø384mm shaft .... that takes a pretty good machine - and a pretty good machinist with lots of experience (if you hit those tolerances that is:) No thanks, I wouldn't like that stress. Pity these tradesmen - in most societies - don't get the respect (or remuneration) they deserve... because of ignorance I suppose.
All the money on measuring tool and someone is going to come out with a lidar system that will do it all in better - well just look at then toralences dead on every time
А токаря на этом заводе сами что то думают? Инструмент затачивать не надо, везде пластины, радиуса станок делает, заготовка поготовлена. Даже центра сделаны выставлять практичеки не надо. Никакой умственной деятельности.
Whoa! Great to see the lathe up and running again. That's one big, fat shaft alright. Nice to see the final assembly and also the whole chock. Thanks for another excellent video.
It has to run, it's the money maker 🤣 Stay well Mr. Boschek.
you worked with two cnc at the same time preparing 20 times a day and programming for 10 years ending up with a heart attack and not being able to work anymore greetings from argentina great work of lathe
Rolls Royce machinist operate 2 machines very often
Again…. Amazing, entertaining, educational, top notch quality work dude! Like everything else in life I do not believe that there are gurus at anything. What you see is years of experience, practice and tons of learning from your mistakes. I know first hand. I’m an engineer by trade and have 26 years doing this and have seen just about everything so they pay me great money for my experience. That cannot be had in a day or at school. Thanks man
Entertaining, educational, I don't know about that but I'll take it. I appreciate it 👍
Only 26 years? I did 49.
@@geoffgreenhalgh3553 good for you Sir! I am having your trophy being made as we speak. Indeed some people aren't good to have an argument without trying to compete in silly ways. I love the channel though
L8za8 l)],Andy timv00f,last a)
P I 8s
Finished product looks excellent....top- job Chris and collegues.
Wow...I know that I am not supposed to be into this field of work, but I am. Love watching this...
That material is cutting beautifully! 👍
Let see somebody do that job online! Always great to watch a master do there work.
Ooo, there's a lot of keyboard experts.
Encore un superbe usinage d'une pièce énorme Chris bravo à toi.
Chris we used to do a similar type job back in the 80's. They had one of those rolls crack after a piece of cerawool ended up between the shaft and roll somehow. Never saw anything like that before or since...
Great piece of turning and impressive fitting by the Fitters too 👍well filmed thanks for sharing 👍
Yeah, it slipped right in. They didn't let me record. They said, if it stops half way, it's gonna be your fault 😅
@@ChrisMaj I hear you, every thing has to be right Shrink Fitting them big shafts,the way you stand, lucky shirt etc all important 👍
those first cuts looked huge, but from the little I know the chips were just how they should be to make a nice finish and cut
This is always a beautiful sight! Thanks!
Greetings from Dresden! 👍👍👍🍻😎
Thanks for stopping by, cheers
Excellent content as always. It would also be very interesting to see how a specific portion of a rod like that is chrome plated.
Unfortunately we don't have the equipment to do that.
With wide deep groves I would rough them with a 35 degree tool. Another big job done. I like that you show it's more than one piece. I enjoy watching.
Yeah, 35 degree tool breaks the chip nicely, but you still have to hit the corners with grooving tool.
@@ChrisMaj yes. I agree that most of the time you'll end up finishing with a grooving tool.
24:15 TTX train heading southwest on bnsf railway in lemont south of the des plaines river
Someone did his research 🤣
Brilliant Chris, thanks for sharing 👍👌🇬🇧🇪🇺🇺🇦
Maravilloso trabajo maestro bendiciones.
Great job Chris...All the best Mark
Thanks, I wish I had more time to explain things little bit more, but it is what it is. Maybe someday.
@@ChrisMaj The Channel is Great Chris, i'm a Machinist myself but nowhere near the size of components you machine always fantastic to see your work...All the best Mark.
Hey Chris, question for ya. Have you ever experienced any internal stress issues while machining? Some of those billets are significant and I'd think every once in a while you would cross one that starts acting up the more you machine. Have a good weekend. Thanks for bringing us along.
If you mean like cracks then no, but sometimes I'll be roughing some big piece and the shaft is perfectly straight. Then you do some different material, you take one small cut and the run-out is all over the place. It has to do a lot with the type of material, heat treatment and stress relief.
Great upload, as I watch your videos I often wonder about how you got to your current level of efficiency. Do you think you will ever do a video talking about your work history? I understand you may want to protect you privacy and also may not be able to talk about work you have done over the years, but I am curious nonetheless. Either way, thanks for sharing your knowledge.
It's no secret. I was born and raised in Poland, did almost 3 years of trade school all manual machining, didn't finish it though, cause my parents decided to move to US. Got here at 17, went to high school for 2 years, luckily I even graduated, but I knew college wasn't my thing and with only 2 years of English, college would have been hard. For couple of years I have worked here and there not really thinking about machining. Then I ended up in this shop, mostly manual machines. They had one vertical cnc machine which they got me running after a year or so. Poland is all metric so I had to learn imperial. Forward 25 years, and I'm still in the same shop but almost all cnc machines. I think I have gone through 4 lathes and that vtl in my videos. I know it's a long time in one shop but I like it. We do a lot of different stuff as you can tell from the videos, it's only 15 minutes drive from my house whichisplus. No one is breathing on my neck, no crazy production work. So yeah, that's about it.
@@ChrisMaj Thanks for the reply. Your videos always put a smile on my face.
@@ChrisMaj wow I thought you were still overseas...a great success story thanks for the vids
If I had a big-enough T&C grinder I'd make you a 3" center drill, just for the fun of seeing one.
Oh man… what? A Cincinnati number…. 7??
How do you determine the size of the center hole? Do you have some rule of thumb depending on the weight of the part?
Great long video, love it.
I don't want to make them too long.
Excellent work. Do you mind sharing how long it took to complete the lathing process?
I really don't know.
Very interesting. How thick is the chrome plating before the finish cut?
12:47
@@ChrisMaj Cheers Chris, must of missed that. I learn a lot from your videos, may it long continue
did anyone else think the cutting noise the grooving tool was making at 7:55 to 9:45 was a drum beat being played through a crappy speaker? lol
You must be a musician or something. After listening to it with my headphones you're kinda right.
woohoo your lathe is back up and running
Yeah it's the money maker 😉
I want to see the surface plate you use for those things. Seriously though, how do you actually measure them? What kind of accuracy/tolerances do they need?
I was an apprentice trained turner up till 40 years ago when I switched trades, how are you setting the tailstock to the centre line to achieve parallelism, do modern centre lathes have some sort of automatic setting..?? I'm 40 years out of touch here...
Гарна робота 👍👍👍🤝🤝🤝🇺🇦🇺🇦🇺🇦 Удачі, миру, здоров'я.
Dobra robota jaki łaczny czas wykonania takiego cuda ?
Szef mówi że za długo.
кран классный, плавный... вообще круто
非常好听的音乐之声👍
Ja używam do orki dnmg 150608 od sandvika i do finiszu mam drugi nóż z tą samą płytką. Do planowania mam cnmg widzę że ty również orasz cnmg jak ci się sprawdza ta płyteczka?
Przeważnie do zgrubnej obróbki używam CNMG644 i na gotowo TNMG432, DNMG432, VNMG432 zależy czy trzeba jakieś podtoczenia pod gwint albo coś takiego. Nie dawno doprosiłem się tego nowego kennametal fix8 i nawet nie źle to idzie.
Oglądać fachowca przy pracy to sama przyjemność. Mam dwa pytania. Pierwsze, czy 4340 obrabia się dużo ciężej, niż 4140? Mówimy o Q+T do 34-36 HRC. Drugie, zastaniawiam się dlaczego wybrałeś akurat CNMG, a nie na przykład KNUX czy inną geometrię do ciężkiego toczenia zgrubnego. Czy wynika to z jej uniwersalności? Pozdrawiam serdecznie :)
4340 Obrabia się trochę ciężej co słychać przy toczeniu. Niektórzy mówią że jest "gęściejszy". Jakoś zawsze pod ręką były CNMG płytki i można je dostać po dosyć dobrej cenie. Niedawno dostałem nowy kennametal fix8 i nawet nie źle się spisuje, ale ten to raczej używam przy naprawdę ostrej jeździe. 😅 Krzysiek.
how the hell do you chrome plate just one segment of a long shaft like that?
Thanks for sharing 👍
Когда вы уже сделаете себе защитную крышку на пиноль задней бабки?
я работаю над этим 😉
How long can you keep one cutting edge, before it fails in such hard material?
Well, it depends on the material, inserts you are using, your feed/speed and riggity of your setup/machine. On this job I've used one insert corner to rough out both sides.
@@ChrisMaj thanks. Thats not bad ! But its a chuuuunky CNMG u had...probably a big radius on it. Makes it sturdy!
sir i am turning 2.5 meter long shaft when i put studyrest in halfway 1side done after when i removed studyrest run out is 0.5 mm in shaft
Hello Sir. Your machine have just one tool offset how you can touch off finish tool offset?
There's 16 tool offsets, but I only have 4 tools post.
@@ChrisMaj thanks for the answer
So, I noticed this part was rough turned... did y'all do that rough turning and send it out for destress/heat treat, or does it come to you already prepped like that?
We get them rough turned already.
How you taking measurements include that too
20:50 okay I gotcha
So what is the chromium plated section for?
It's a seal area.
How did you put that center in your chuck?
This might explain things little more th-cam.com/video/Jq9GqPdwAjQ/w-d-xo.html
good video chris maj
🍻
Which metal is this, can you
tell me please?
0:55
Huge work
Hii
Chris sir which make Cnc lathe machine i need this one for roll turning please send details of machine
Hankook PROTEC-9NC
Where is the annoying music? Loved this!
Couldn't find any this time.
Have you tried Sumitomo inserts?
He does use them. He's mentioned it in older videos.
I did use them but it's mostly kennametal, korloy and seco
@@ChrisMaj We use AC8035P grade for Superduplex.
Kennametal not so good on this material.... 140 ksi.
Saya punya inovasi apkah anda bisa mendukung dan kerja sama
Чому без охолодження?
Mega große Teile!!!
So skilled
une bonne grosse bûche, pendant l usinage on a bien le temps d allez prendre 2 ou 3 cafés ☕ ☕ 😁😁👍
8:40 jaki wiór 😅
Dłuuuuugi
Turning to a ± 0.025mm tolerance on a Ø384mm shaft .... that takes a pretty good machine - and a pretty good machinist with lots of experience (if you hit those tolerances that is:) No thanks, I wouldn't like that stress.
Pity these tradesmen - in most societies - don't get the respect (or remuneration) they deserve... because of ignorance I suppose.
Nice
TAC Takisawa Machine very Good.
This is Hankook
Me.gusta.
That shop looks awful familiar to me.
Is it a good or bad thing?
これは…失敗したら地獄だ😭
All the money on measuring tool and someone is going to come out with a lidar system that will do it all in better - well just look at then toralences dead on every time
Convex and reflective surfaces and lasers don't play well together.
@@ejstrauss5182 ever see the computer program they use to measure and cut diamonds , reflective criticism
Insert WNMG - best!
small; not large.
I don't know about you, but in my case that's large.
Jobs please I am late machine operator
✋🏼🇦🇺👍🏼
Estresse e quando vc mata um eixo desse kkkkkkk
А токаря на этом заводе сами что то думают? Инструмент затачивать не надо, везде пластины, радиуса станок делает, заготовка поготовлена. Даже центра сделаны выставлять практичеки не надо. Никакой умственной деятельности.
Все, что я делаю весь день, это смотрю порно, курю сигареты и пью кофе. Разве я виноват, что вы застряли на дерьмовых старых ручных машинах?
االلة
Chips fly out of the lathe, such a stupid design!
я понятия не имею, о чем ты говоришь
@@ChrisMaj Nevermind.