HOW TO CLEAN BOSCH INJECTOR NOZZLES LIKE A PRO | 2021 ULTRASONIC CLEANING DIY
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- เผยแพร่เมื่อ 1 ก.ย. 2021
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Hi guys here's a DIY guide on how to clean your injector nozzles if they're clogged or if you simply want to add this method in your routine maintenance. We recommend cleaning the nozzles every 100,000kms and while you're at it, replace the injector O-rings and Copper washers with new ones as well. It's also best to clean the injector seats on the cylinder head before you put the injectors back in. There are injector seat cutter tools which you can purchase online.
Remember: This is not a certain fix on faulty injectors. If your injector is stuck open / closed, doesn't fire or actuate when energized, excessive back leakage, It's best to consult a professional. - ยานยนต์และพาหนะ
![REGENERACJA WTRYSKIWACZY COMMON RAIL [Diesiel Common Rail Remanufacturing]](http://i.ytimg.com/vi/ZdY-_7j9BFQ/mqdefault.jpg)
Best film I've seen on these injectors. Exactly what ive got to do, so thanks from here in Cornwall 🇬🇧
Thanks! :)
The exposed procedure is wrong.
@@PopaAlexandru. why is that?
@@felipeuk12 For example, the lack of a basket in the ultrasonic bath... one error is enough for the whole process to be compromised. And there is at least one more error: the use of thread brake.
@@PopaAlexandru. well spotted 👍
One tip from a guy who's job it is to actually recondition these injectors...please don't put loctite on the nozzle threads! When I inevitably get your injectors to properly rebuild, it sure makes it a lot easier when the nut comes off.
This video by itself gives us DIYers the Balls to do these, "Super Technical", "Garage Equipment Only", "Mortgage Expensive", jobs ourselves. SUPERB video!
Thanks!
Please be careful. I absolutely don't want to discourage anybody from fixing their own stuff, but I own an engine machine shop and I rebuild engines for a living. I have to fix quite a few engines their owners destroyed with home-built injectors. If you have an ancient cast iron boat anchor, you can get away with a hobby botch job. But when it comes to direct injection high performance engines you will melt your pistons in a blink of an eye if you mix up shims or plungers or if you install collars backwards.
And someone told me those injectors can’t be opened, told him they were assembled at some point so obviously they can be opened and boom here is the video that’ll save me thousands of Namibian dollars in the future.
best filming on injectors. No BS no Nonsense. straight to work. satisfying as hell. Great job @BTD Garage
Thank you :)
Washing up bowl and wifes Vibrator works just as well. If you dont have access to Ultrasonic Cleaner..
Enjoyed the vid mate,, thanks for taking the time to make it. 😀👍👍
Soaking in solvent overnight cleans the internal parts. The tip and screw cap will hardly be touched.
A strong solution of caustic soda (lye) NaOH will burn out carbon but won't touch steel. It will dissolve aluminium, zinc etc (bad for brass) but these are not present in the nozzle area.
If your copper washers get stuck down the bore I welded a thin stud extractor onto a thin extension and it came out immediately after hours of scratching my head. Very useful video. Thanks.
Great tutorial, well prepared, well shot - with the camera focus on the interesting elements, not trying to adapt all the time.
Thanks for the recording quality !
Thank you!
Loved the filming and the text but not the musak.
Next time, please speak (narrate) the instructions along with the written text.
P0
👍 Great video.. Very effectively shot with clarity. The best part is no bla bla.. Man you have nailed it.. The best ever video on the injectors. Keep up the great work..💐🌷
Thank you! :)
We are manufacturer specialized in auto and marine diesel engine parts since 1952.
Our main parts are
EURO II system: plunger, nozzle , delivery valves, head rotors, repair kits, etc.
Common rail system: Injector complete and injector spare parts for CATERPILLAR, DENSO, DELPHI , BOSCH, SIMENS, CUMMINS, etc.
If you have any inquiries, pls do not hesitate to contact me.
Great video not only sharing knowledge but giving others the ability to eat 👍
Carefully examine the injector seats pithing the the cylinder head and recut the surface if necessary. Extracting a stuck injector (caused by gas blowing past the copper washer) can be a real struggle.
Another challenge in my life to do this injector cleaner. Tq
Simply The Best ! Thank You For Sharing !
Because of this video I started cleaning injectors really a clear video this is how to take everything apart and luckily earn good money with it!!! still looking into revision where I can find parts so far never had any complaints and no I'm not a garage I just do this at home as at work
Thank you for the video
Good man I like the attitude
Thats a super video, on cleaning of diesel Injectors. Very educational!!
Glad you liked it!
Nice video thanks 👍 keep up with your great work
Awesome man! And that is probably the best instructional video I’ve seen on any topic! And I have the confidence now to tackle it. Thank you very much!
Thanks!
Very good tutorial video👍
Fantastic... no bla bla bla.... efficient and really perfect, thanks a lot
Thanks!
I am not sure i will do this but if they are Sticking after new seals i will, Very cool vid my Guy. Also you got the steady Hands of a surgeon.
Thanks brother!
Hi, great video very clear,please may l ask was the cleaning solution demineralised water?
Great video. Interesting that these are from a Hyundai and use a shim. My 2014 328d BMW has what looks like a larger spring and no shims. I just cleaned mine because I got a fault code for my #3 injector. BMW ISTA says throw away and replace with new injector! Well, after cleaning all 4 injectors nozzles, swapping #3 & #4 injector cylinders, reprogramming the computer, and clearing the codes, the fault has not come back and the car runs great. This is definitely a great practice to add to your maintenance schedule. I'm just wondering why my original injectors lasted 130,000 miles ( and failed due to a bad CP4 high pressure fuel pump) while my Bosch replacements got clogged after 1 year of service? Bad fuel? Hotshots additive? Towing 3,000 pounds of wood flooring?
Ang galing mo talaga sir. Ipapa rebuild ko jan ang turbocharger ko.
Excellent tuto. Many thanks 👍👍👌👌.
Now ready to do the same with my injectors (and then, as David Elliot said, recut the surface of one seat as heath and flashes passed the copper ring 🥴🥴).
Tribute to BTD.
Thanks! :)
Great vid, did you ever do an injector top end strip down?
Great video, what solution do you use in the ultrasonic?
Great film. Just what i need to know for my fiat Qubo 1.3 multijet. 50FT is about 68Nm?
5:18 Perfect atomization of the nozzle.
Mate, I’m stuck on a rural town and can’t get anyone here to do this job, after watching your video I’m going to give it a go, thank you
hey mate, interested how did you manage? all went to plan? (never mind the background trap-beatz :)
@@paterix79 car is running perfect now, I only clean the injectors externally, didn’t pull them apart as can’t get the recalibrated where I live, all the copper washers replaced, o rings too and used new stretch bolts, car is purring now
Excellent. Are the shims ok either way up?
I love the video, that's exactly what I was looking for. thank you for such all around beautiful video. Questions: what kind of ultrasonic liquid did you use? where can I find the torque specs for my Bosch injector? TIA
Very useful video. I've just done my first injector but it only had the bottom shim. Is that normal?
very good video, what happens when neither of the 2 injector valves come out nor with our sound, was the problem due to water entry?
Very helpful. Thank you.
Your the best, very very good video.
Excellent thank you
We was think this job will do by big factory only.small shop at home with good skill we can do.great thanks for this video to educated us
Great video😊 What power was the ultrasonic cleaner? Forexample 30w or 50w? And what liquid did you use?
Thanks again
Excellent job... can you do this same type of video with Yanmar 6LPA?! Thanks!
Nice video... Many thanks !!!
Thanks!
Bello il video complimenti per la spiegazione ma una domanda dopo che sono stati puliti iniettori sono Pronto a mettere apposto o bisogna fare qualche regolazione così ho sentito grazie sei rispondi
nice work 💪
Do the process is the same for high pressure diesel injectors, like Bosch using in VW group CRCA 3.0 TDI engine?
No doubt you are a Pro Liked the quality and standards
Thank you
Please your information - what minimum power in Watts and frequency in kHz
must an ultrasonic cleaner have to reliably clean the injection valves, nozzles ?
Thank you for your answer in advance.
Great Work mate.
I've been told it's not good for the ultrasonic cleaner for items to be touching the bottom of the tank. That's why they come with a basket.
Yep that’s right :) I find that true for heavier parts. For lighter pieces like these, I think we’re okay
how did they work i feel like putting it on the vice like that can allow the body to twist/ warp the two flat spots is where I would grab it
What solution is in the bath? And what's the liquid are the parts in for assembly? Thanks
Does it need calibration or something after this cleaning? I want to do this process at home at my Opel 1.9 cdti .
Thank you for the video
Absolutely good performing ! ! ! At what values of the injectors should we start to worry? My one is Audi A6 C7 3.0 dti 204 HP and one of the Injector reading is 0.70 mg . 1 Cyl - 0.7 2 Cyl -0.33 3- cyl 0.13 4 Cyl -0.30 5 Cyl -0.4 6 Cyl -0.10 Mg . Do I have to remove the number 1 injector for cleaning or is there a chance it can be cleaned with a carbon cleaner
Good and quality job 👍
Thanks!
It works for nothing, that is, it cleans the injectors but at the same time induces premature wear.
I’ll start a business out of this, thank you.
What kind solution do you use. thank you
After cleaning, do you have to calibrate injectors wen putting em back in?
Does this help cure the zero quantity adaptation faults like in BMW's?
Ya me suscribí porque quiero limpiar mis inyectores
Which type of liquid u used in ultrasound cleaner?
When new injectors are fitted do they need coding on 2010 volvo xc90 diesel
Great tutorial!👌🏻 after I did this on my Volvo v50 2.0D (Siemens injectors) sometimes it feels like the engine is running on 3 cylinders or an imbalance around 1000 rpm
You can feel the power increase and it’s running smoother! No horse powers lost but still got this problem:(
Update: 1 injector got stuck now after ultrasonic clean probably was the injector before already not healthy replacing now for a new one.
Never open an siemens injector if you dont have that special device to calibrate the injector.
@@cristi2886 Calibrate via OBDII or do you mean mechanically? Like internal chims etc?
@@daniellenner813 Siemens / Continental injectors have a very small gap set between the injector solenoid and body, this gap is measured in micrometers, for your injector it is 0.3µm ± 1.3µm. You should never take off the soloenoid from a continental injector unless you have tools to measure this gap (I use an Opensystems Megatester V4). As for opening the nozzle side, you will change how the injector works ever so slightly meaning your calibration code will no longer be valid, however sometimes you can get away with this depending on how worn everything is.
GREAT GREAT VIDEO!!!!! Probably the best on You Tube! Not doubting you, but what is your source for the 50 ft lbs torque to reinstall the nozzle to base injector? thx much!
Got it from a bosch repair manual :)
Could I slip in a DLC needle in the reassembly ?
What is the Assembly torque?
Hey if I will use 68mn on it will it not be too tight? As I can’t get exactly to 67.79
What solution is best for cleaning diesel injectors?
Should the injector body not be cleaned as well? Should this resolve noisy injectors on a toyota 1kd engine? Mine sounds like it has a massive diesel knock while driving, 200000km
Good work
Thanks!
What temperature did you se the cleaner to
best on TH-cam
Se smonto solo il polverizzatore iniettore si stara? O posso pulirlo tranquillamente e poi rimontare il tutto?
What the torque for coblver injector??
What are the Torque settings
Nm
Please
2
Awesome thanks!
I have a question my needle doesn't want to go back. During disassembly it came out very easy now it seize right at the begining. I put the head back for another 30 minutes of ultrasonic cleaning hoping that there is a small dirt. But still doesn't go in. Would it be a problem if I force it? Does this need to be moving once it's assembled ?
Cool base beat as the back ground.
Hello, thank you for this great video. What kind of ultrasonic solution do you recommand?
Hi there are a number of ultrasonic solutions that you can purchase online. Best to use automotive parts specific which is alloy safe
Is the cleaning solution in the ultrasonic cleaner just plain water?
Can you the same for Ford Rangers?
Do the injector work properly after
Repair
I have an issue with the injector of my Volkswagen diesel car
Should I go for repair or replacement
common rail ? please tell me if kia ceed from 2007 1,6 diesel crdi 90 hp engine cod D4FB , have common rail ?
As you answered the question about taking it to get them calibrated, would I need to know the number codes of 123&4 or does machine find them thanks and great vid tutorial
The machine will generate new codes for your injector. If in case you're buying a new set, use the codes located on top of each injectors. Thanks!
One of the best vids on YT on this topic - and you even include the 50 Ft Lbs torque value! Thanks!
Unfortunately the music was so annoying I shot my dog. What do I tell my kids now?
You tell the kids, “I’m sorry I couldn’t figure out how to operate a mute button, and when trying to shoot myself in the face, the bullet ricocheted off the mirror, and hit the dog.
@@yzmoto80 awww, the rage is cute 🥰
@@Steve_MFr LOL… 😂…Just funning around my friend, I LOVE EVERYBODY ! Without being able to joke around with one another, what do we really have to make life a little more fun ? Other than family of course !
How effective are LIQUI MOLY injector cleaners if used every 3-6 months?
Really well instructed video, what type of ultrasonic cleaner machine do you use and what solution do you use for cleaning.
Thanks
Ash from Scotland 🏴
Hi! Got the tank from ebay. Says it has 50w u/s power, 40khz frequency and a 100w heating power at the back. Not sure if it’s really accurate though. Regarding the ultrasonic solution, it’s a custom mix we get from a local supplier here in ph. You can find a lot of them online, just get the ones that are aluminum safe. Thanks for watching :)
I'm looking for one too.
Allen Dale ultrasonics in the UK have all sorts. I'm going to get a small one. 50 quid. 🇮🇪
This is just too good. I have problem with injectors, after i press gas pedal little bit further engine start shaking and almost turning off. When i connect diagnostic i see that 3injectors parameters are going crazy like 4.5-5mg and normal is like 0-1.5mg+/-. I cleaned injectors like this and now car is working perfectly, on diagnostic it shows 0.1-0.2mg.
Interesting!
anyone know what vehicle these injectors are for?
What is an Ultrasonic? How it works? Can you explaine? And how long time need to wash injectors? One hour, two??
Great video, how many nm torque for tighten the nozzle? Thx
Hi! 50Ft lbs or 67nm. Thanks!
What the produck he use carb cleaner?
if this doesnt need to be done on all whats the benefit of doing it? just curious
is this a injector with the part no 03L 130 277 L?
What is the name of this spray?
A great video, a question for all Bosch injectors, is the nozzle tightening torque the same or does it change?
It is 80Nm for the old indirect injection ones and 45Nm (or 30 degrees after seating the collar) for the two-stage TDI injectors.
Which type of liquid u used in ultrasound cleaner
Rexton injector diesel engine injector kit price
hi can i clean injector from skoda superb 103 kw Common rail like in your video?
Hi great video! is it necessary to adjust the injector on a special machine after this cleaning? thanks!
Basically, all injector calibration codes are inputted in the ECU from the factory. These codes help the ECU determine the specific output flow of each injector as no injector is exactly identical. Now, wear and tear or repairs such as replacing some injector internals with bnew ones will give a different output than the programmed data in the ECU. This scenario requires a special machine such as Hartridge Injector Calibrators to generate new calibration codes for each injector then you can input these codes in the ECU using a scantool with an Injector Coding function. If you just cleaned the internals like we did in this video and didn't notice any loss of power and high fuel consumption afterwards then you're fine. But if you did, It's best to bring your unit to a calibration shop that can test/read and generate new calibration codes for your injector.
@@btdgarage Hi, thanks for very detailed explanation!!! it is very clear now!!
another question and last one is if is necessary to ANNEAL the washers under the injectors before mounting or not? Thanks again :-)
@@martintoman6266 Thanks Martin! Annealing the washers isn't necessary but also not a bad idea if done properly.
Brilliant video/tutorial, can you tell me how many jets should come out of the injector when the all holes are clear?
Depends on injector, at least 5
Отличная работа. Молодец!