How Televisions Are Made | Biggest TV Factory In The World !!
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- เผยแพร่เมื่อ 18 ก.ค. 2023
- Discover How TELEVISIONS are MANUFACTURED, tested, and packaged half a million SMART TVs per year. Production and assembly of LED SMART TV televisions.
This is How Televisions Are Made In Factory📺| Mass production of Televisions
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I remember testing the vacuum tubes at Radio Shack from our old analog TV in the 1960s.
Tubes
My first job in 1972 was at Radio Shack and I believe the most popular thing in the store was the tube tester.
@@johnkulpowich5260 Yep. High end audio still use them today.
I remember when Radio Shack was a hobbyists dream. All kinds of electronic parts to build or repair audio equipment. And you could find a connector for anything. And their own brand of audio. I miss Radio Shack.
@@garfieldsmith332 I'm with you brother, and I miss them too!!!
What is truly fascinating is how they have turned this modern electronic device into a disposable, non-repair viable industry.
They can be repaired. I just fixed mine a few weeks ago.
TV's are totally repairable
Problem usually comes regarding cost. If you bought a low-end TV for a few hundred dollars, are you willing to pay somebody $200-300 to figure out the issue and try to repair it? At that point, it's better to just buy a new TV.
@@matthew6994 but why repair when you can replace for the same amount of dough.
@@patbrennan6572 Yes, but depends on the type of TV and what's wrong with it
The screens will last 20 years, but the capacitors on the circuit boards will leak and die in less than half that time. The little reflectors for the LEDs like to fall off giving you a bright spot on the screen. Cheap adhesive.
LCD & LED TVs are pretty easy to trouble shoot & repair, if you can find components for them. The screens, themselves, last an extremely long time.
Most likeky, the backlight will fail when 1 of the LED's dies.
Pretty easy to repair, but a PITA to dissasemble and reassemble. Those screens are fragile as fuck, and can break while disassembling/reassembling. Source: I broke one, trying to replace the LED backlights.
I'm still using an lcd panel from 1997. I've transplanted it to its third chassis, and the screen itself still looks far more vibrant than anything sold today. Almost 300,000 power on hours and it's still flawless with no dead pixels!
replaced the led strips on my 8 year old LG 42" screen. Several burnt out but no reflectors had fallen off.
@@angrycatowner Not always, it depends on how they are connected. Sometimes, one or two will fail and the backlighting still works, but it will have a slightly dark area on the screen.
The technical progress is astonishing. My OLED screen ha 8 million pixels and is 3mm thick,
Once you go OLED, LED or anything with back lighting is not useable. OLED changes everything. I upgraded to a 77" LG Costco had the best deals. 5 year warranty too
Low end TVs are made that way. The microLED and OLED ones are probably a much more complicated process.
According to official news even Panasonic (premium brand!) outsorced their OLED TV production to TCL in Poland. I guess it was the TCL factory shown in that video. ;)
For You it could be low end but most of the people use LCD/LED not OLED you can say oled high end but it doesn't mean that lcd is low end
@@deepblueskyK But they'll never show the OLED process(not yet). There must be industry secrets still involved. LG are particularly protective of their OLED tech.
@@atharvaparihar951LCD/LED is now bullet proof but the more hardcore gamer and videophile will prefer the black level and contrast of discrete lit pixels tech compared to backlit.
@@lajya01 The panels themselves are not produced by TCL's factory. Panasonic and other companies deliver the premade panels manufactured by LG to the aforementioned TCL factory. There, only the finishing (including all the other components) takes place.
The put them together so fast I am sure glad they test them! 👍
WoW ! ! ! I had no idea the components, screens and testing were a complex as they are. This was very educational. i appreciate my large flat screen TV now, more than before i saw how it's manufactured.
If you have the money it is better to buy a tester unit(around $10k) and buy the lowest priced tv at the resolution you want. When the TV breaks down plug into tester which will show you which component to replace(usually less than $1 to buy from electronics stores) and all you do is unsolder the defective part, solder in the replacement and viola your tv works again for whatever period. Most people replace their TV's every 5 years or so(often less) yet keep replacing defective components and you can get 20+ years usage from same tv.
Work out the cost of minimum 4-5 tv's over that period and it is far more than a tester unit and soldering iron and solder. People are so wasteful nowadays.
VIOLA! ? :) @@saintsone7877
Even more telling is that LG and Philips TVs are on the same factory floor.
@@saintsone7877 The LCD panels are only good for about 10 years. And replacing the LEDs behind means ripping apart the entire display. Here's hoping you can get that mess back together and functioning in your living room.
Now, if they can only come up with something worth watching on TV
Netflix and Netflix-like app for non-netflix movies/tv shows haha
Porn 😊
Fascinating, thank you very much for sharing, really appreciated. Thanks. Stay well stay safe.
I used to screen print circuit boards for Baird TV's. Fascinating work.
No your showing your age
I wonder how many people will get rhe joke.
Watching tvs go from cathode ray tubes to flat screen has been impressive. Between just a tv and a computer monitor the old crts would take up a decent amount of space, especially if you wanted and could afford a large one.
Now you see massive flat screen tvs going for a fraction of their crt counterparts prices, and weighing far less. What once took two people and a handcart to move, one person can manage. And computer desks have now had space freed up making the old keyboard slides unnecessary.
All of this change happened in less than 20 years which is amazing considering how long the crt itself lasted.
CRT: big and bulky, the biggest one probaly 32inch
and then the Plasma: slim and heavy, can be over 100inch
LCD, LED : slim and super light
OLED: 1mm thick
that's a great doco with info I always wondered about, thanks for showing us.
How times change, still remember visiting a Phillips factory in the Seventies.
Dont buy their televisions. Horrible
Philips used to be the world's largest tv maker, they bailed on everything consumer electronics. Now it's just a name like so many others..all generic made by TCL, TCP or Funai. Philips bailed years ago it's just a name, like Magnavox, Sylvania, RCA, etc. all gone. My Philips flat tv's lasted 17 years, one still was fine just needed to upgrade to a 77" LG OLED, once you go OLED, everything else stinks, LG and Samsung seem to have taken the upper end market place now.
Thanks for sharing this fantastic video!
Buying a television set used be quite a chore, the bigger the set the heavier it was and the box was huge, a two person process usually requiring a large vehicle to trassport the thing, a van or pickup truck, then there was the arduous task of getting it into the house taking it out of the box and setting it on a sturdy stand, before that were the big consoles sometimes with the stereo components but in, a large heavy piece of furniture, they were for people with a lot of money and a big house and couldn't be brought home it had to be delivered. Who would have thought that one day you could go to the store pop a 50 inch tv in your shopping cart and wheel it out of the store by yourself, I bought a Panasonic 47 inch projection tv back in 2000, it was a massive unit that was delivered, a plasma set at the time cost around 20,000 and weren't that big, I paid 2,500 for the 47 inch, I sold it right before flat screens started to come down in price, a friend of mine has a 65 inch I think projection tv in her basement that her brother bought, it came in two pieces, nobody will ever want to buy it so she's stuck with it.
lol. I literally just did that when I bought a 50 in tv for Christmas.
I would do jobs like this back then i wanted to study engineering and others things but didn't get the opportunities
Most outstanding!!!
This plant is located in Manisa, Turkey. It is Vestel’s factory of Zorlu Holding
interesting, learn something new everyday, I always thought they were all made in south korea , china, japan. factory is huge
A lot of North American TVs -- even from Chinese brands like TCL & Hisense -- are now made in Mexico, though many of the parts still come from Asia. Technical requirements for TVs sold in the U.S., Canada & Mexico (especially tuners and framerates) are so different from those sold in other countries that costs are more favorable using Mexican labor with lower shipping costs as opposed to Asian labor.
@@tommyg5729 In many instances China is no longer the low-cost producer.
Interesting , Thank You . To think that there was a time , less than 100 years ago there were NO practical tv's , No practical Recording devices ,and very few practical telephones.
My first telephone was two tin cans and a piece of string.😀
World was better without technology
@psychiatry-is-eugenics
Nope it was not..we need technology..how we use it is what matters
Great video . Very informative😊
Most expensive part of this process…the shipping box.😂
Nice to see manufacturing being done in other countries beside China. I bet quality control in this factory at very best. Can you tell me what country this factory is located in?
Thank you!
Philips is considered to be one of the worst TV on the market... above only RCA :)
@@GwynBleys Yes. Then there are the even lower brands. Resurected brand names and in-house brand names. These usually only come out at the year end for Black Friday sales, Boxing Day sales. Such as Westinghouse, White-Westinghouse, JVC, Hitachi, Sansui, Funai. They are all made "to a price point". Lowest bidder gets the contract to build them.
The plant is in Manisa, Turkey. It is Vestel’s plant , a brand in Turkey.
In that case, I will buy without any worries. Quality control in Turkey is very high.
Very Educative.
Congratulations 😊
Thank you❤
Nice, very informative summary exposition!
Thanks from a new Subscriber...🤩🤩
Very interesting video thanks for sharing 😎😎
200 million tvs are consumed every year? Wow. Now i wonder how many other gadgets like mobile phones tablets and computers. And where do the discarded products end up.
2:57 gives away the computer voice. "Wave soldering"
thanks for the knowledge, very useful
Looks like a TCL panel fab, which produces panels for brands such as TCL, Phillips, Onn, and Sceptre, among others.
That is what they want the public to believe.
If you paid in bulk volume on orders & have contract with them.
Company can make boxes/names to your liking.
@@angelisoneThat's called kit branding. This is different; they are more like a parts supplier, while also supplying the panels to their own consumer television department. The recipient TV manufacturers still need to supply their own electronics and chassis, etc.
It's Vestel a TV manufacturer in Turkey which makes 90% of the world's TVs and pays brands to licence their name. If you open up a Samsung, LG, Toshiba or Philips TV it will have the same innards and control board. The "manufacturer" makes more money licencing it's brand to Vestel than making its own TVs
@@fluggaenkoecchicebolsen China is the worlds largest producer of TVs. Vestel may be the largest in Europe/Asia. Samsung sells more TVs than Vestel in Europe and Samsung brings them in from Asia. TCL is probably the largest panel maker and makes them for many brands; even the high name brands.
@@fluggaenkoecchicebolsen Vestel claim to be one of the world's top 3 brands. So they do not make 90% of the world's TVs. Philips TVs have been sold to TCL many years ago, and they can sell under the name of Philips. Vestel, at their most, could only make TVs in name of them and it most certainly will be on the lower ranks of quality if that is the case.
I have a Sony 32" which is 15 y/o and works fine; my LG 55" is 12 y/o; the LG on 10 hrs. day.
They're Amazing work ❤👍👍
How much better can you keep making TVs. The human eye can only absorb so much.
Nice!!
got my TV when I turned 4, its grown really big over the years, makes more than I do.
great video man..
Good awesome 😊
Really informative
Very cool, would love to see how OLED displays (TV or Monitor) are made.
Todays tv sets are really amazing. Great picture at a very reasonable price. There just really is no reason to repair one now unless it is something basic.
The cost of labour and parts relative to the negligible residual value of the old TV results with the broken TV being a write off for the owner. It makes more sense just to buy a new machine.
thumbs up to the workers.
LED Nice❤❤❤❤❤
‘…the factory spans 1 million sq metres..’. (10.7 million sq ft) Which easily makes it the largest building on the planet by far….i think they need to check their facts…
Very happy with my Full HD 32" screen which has a perfectly fine and viewable image from 8-10ft away and doesn't dwarf my sitting room.
A 4K TV will produce a sharper picture with four times the pixels. Moreover, the colour, brightness, contrast and detail will be much better on a current TV as well. Everything has greatly improved since your early 2010s TV was new all those years ago.
Wonder what was more work the newer flat screens or the huge bulky on the floor type TVs
Now THAT was fascinating....thank you.
Wow 😲
Correction: The Boeing Everett factory in Washington, USA is the largest production factory in the world.
now they don't last long after all these years of new technology lol
Projectors are so underrated, theyre bigger, no glare and cheaper
Problem is, projectors can't display black levels any darker than room on the screen.
Amazing production 👏👍
Imagine if cave men could see how things have become.
Crt tVs are worth fascinating to see made.
TV's sure have come a long way. We've had our 65" diagonal 4K Samsung now for 8 years and the picture still looks new. My Father used to take burned out TV vacuum tubes to the supermarket to test them on a device you'd insert the tube into. If it was bad, you'd search for the replacement in a cabinet underneath.
Wow a small TV today is 32 inches, back in the 2000 I bought a 27" and it was huge, I don't know how I made it to fit in my car!
You must have a really small car. 🙂Or a real fancy expensive two-seater sports car. 😃
Did you cut the TV in half and saw it back up when you got home
gone are the days of the old CRT television sets were made T.V has come a long way from black & white to the first colour and now LCD tv
25+ years ago, LG and PHILIPS combined to produce the first Plasma TVs. Later moved to LCD and then LED and its more modern variants OLED etc.
Been to the Factory in Korea about 18 years ago and it was a facinating Plant. Construction required the a Mountain was leveled to make the Flat ground. 👀 4:41
Amazing
Too bad the broadcasting content isn't the same quality of the TV's it's shown on!
So old. This vid belongs in a museum
With smartphones having lots of amazing features, TVs are more like fancy appliances used to decorate the home. I haven't watched TV for more than 3 months because my phone does for me all that TV can possibly do.
Purchased two new flat screens in 2023 (replacements). Cutting cable and wanted the latest technology. One was $100 cheaper than the one it replaced. The other $150 cheaper.
I don't think the average person thinks about the brilliance of the people who designed these TVs and the machinery to build them.
Beutiful pictures please nice movie
Средний срок службы 100тыс. часов - это круглосуточно не выключая 11 лет!!!!)))
I think every TV I have ever seen was made in China however this factory that is stated to be the world's largest does not appear to be staffed by any Chinese employees. What's up with that?
Google says that most of Philips TVs (as mostly shown in this video) are now made in Poland.
Google lists several countries (including Japan and South Korea) on at least three continents.
Not true, lots of different countries make TV's, for different brands. I think LG TV's are made in 8 different countries around the world. Cheapest brands/models might be mainly made in China.
Only downside is nothing to repair. If it breaks, throw it out or recycle. Nothing to replace. But for $200 each, c'est la vie.
_SOL-der-ing?_ Try _SAH-der-ing._
Beutiful technology
This is already old technology. New TV's use some sorts of micro-LEDs to form pixels that are self lit, no backlight needed.
Only true for the more expensive units. Most TV's are still backlit LCD's.
very nice injineering
👌
The days when a Sanyo 12" black and white tv was the biggest thing on the market.
It seems like the factory produces televisions for more than one company, perhaps it’s just a different name put on the set as it travels down the line
They indeed do produce televisions for more than one brand, but there are differences in technology. Philips is an AAA brand that is even higher rated than TCL themselves.
This video was made using a sh*tton of stock footage videos from different factroies, mixed it together and got a (misleading) title that does not represent at all what you see. Anything for the views...
Ironically, some of the footage was from a Vestel factory in Turkey which is known for making tvs for 10+ (low cost) brands. Would never buy anything made there.
This video was made using a sh*tton of stock footage videos from different factroies, mixed it together and got a (misleading) title that does not represent at all what you see. Anything for the views (and the money)...
Ironically, some of the footage was from a Vestel factory in Turkey which is known for making tvs for 10+ (low cost) brands. Would never buy anything made there.
Very educated
Correction? I think the liquid crystal is spread in a thin layer between the sheets. Not into cells. 1:28
It is spread into tiny cells in between sheets.
How the F did we as humans go create all of this. Insane.
Every home has a television, but few people care about its production process
Super
Can remember hearing 60 years ago that the largest TV screen at 25" will be the largest ever produced. I assembled a 25" Health it Color TV back in the 1970's. Had 17 circuit boards. Now an 55" LED TV only has one little board. Great to see TV'S not made in cheating lack of quality control communist china.
Hmmm... They did had TVs with more than 25" CRT, but the whole TV was placed in some sort of projector, inside of a huge box.
This puts Spiccoli's dad out of business!
*Thanks! However..... There are two or three videos on youtube that describe how Analog TVs work.*
*Are there any that describe how the current Digital TVs work?*
*I'd say that it's like a million window shades opening and closing.*
They work exactly the same except instead of a demodulator to convert signal into picture they have a decoder, but other than that small component they are identical.
Thanks, but I meant the display.
@@krashddigital TV's don't have crt. The phosphorus layer is missing and digital TV's require backlights
The factory is in Poland. Don't assume the USA is the only diverse country on the planet.
Last week I bought new flat tv. When I saw box with my new tv at the back of delivery truck (loosely flying around), I am surprised that it’s not broken. Panasonic has good, strong styrofoam.
Sharp
Amazing process. Then 04:23 wtf could go wrong 😮
I’ve just been given a huge 2015 B&O Beovision TV that has already “broken” 8 years. I’m pretty sure the LCD is just fine, but the control hardware has failed and been unavailable for years.
It's all hit or miss these days, I think ? We'll see how long my $99.95 Thanksgiving special 40 inch smart tv lasts ?
This is out dated now. 4k TVs have 8.3 million pixels. Also these are led back lite lcd TVs. OLED TVs are true led TVs as the pixels are LEDs. FHD TVs have 2 million pixels.
True. This video can be shown to school kids maybe
They have to make videos of outdated technology. Newer technology is more secretive and wouldent let them record anything.
@@heroninja1125 4k tech and OLED tech has been around for 10 years now. I believe lg sold the first OLED over 10 years ago. 4k is about as old.
Jai Shree Mahakal Ji 🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏🙏
Fun fact : LG and Samsung are south Korea companies.
You mix up LCD and LED none stop in this video.
I wander if there is a place to recycle your LCD TV if it scratch or broke.
No, some gets put in a container and shipped to West Africa where people extract the most valuable metals and components. Labor there has almost no value so this process helps the locals make a living, we get rid of our electronic waste, and everyone is relatively satisfied. When extraction is done, a little kerosene is used to burn up the parts not able to be recycled or it just ends up in their environment, rivers, streams, landscape, etc. Seen it a 100+ times over there. Hey, some gets recycled; however, at what cost.
Yay finaly some one that asks it after the video!
First thing you should do on a lcd tv is turn the backlights down from high 90 % to a low 50% in the settings
This will give you longer life span on backlights
Human's mind is so completed that they can produce TV
Are they lcd or led?
The technology within these things will be surpassed long before components fail, in general. When in was in the USAF we were involved in having a company make these things which we called “flat panel displays” but they had to be capable of very robust challenges-they went into our surveillance aircraft. Often space or military applications drive the industry. Such capabilities simply did not exist prior to our special orders. Ultimately, the cost of these things went down significantly. Prior to our pricy contracts, such a ‘TV’ was price prohibitive!
Nice job. Did you shoot the video? Perhaps you agreed to not reveal the exact location. You did not, however, mention what country where the facility is located.
China. Or south korea
Where is this factory?