GM 4.8, 5.3, 6.0 - Exhaust Manifold W/ Broken Bolts - Passenger Side
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- เผยแพร่เมื่อ 30 พ.ค. 2021
- In this video I bring you through the process I use to replace exhaust manifolds on a Chevy 2500HD with the big 6.0. This is a pretty common job in our shop and is pretty much the same process for all GMC, Chevrolet trucks with V-8 LS engines. Broken bolts can be recessed or protruding and both are relatively easy to get out if you have the proper tools. come along as I get started on the passenger side fist. -Enjoy!
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Disclaimer:
Due to factors beyond the control of South Main Auto Repair, it cannot guarantee against unauthorized modifications of this information, or improper use of this information. South Main Auto Repair assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. South Main Auto Repair recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Due to factors beyond the control of South Main Auto Repair, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained. - ยานยนต์และพาหนะ
"Every Twenty Minute Job Is One Broken Bolt Away From Becoming A Three Day Ordeal"
My standard line on a simple job is “it’s going to take somewhere between 20 minutes to all day depending on how things go!”
That's the story of my life... lol. Like when I snapped the transmission filter off last week trying to remove it...
Man that is so true no matter what you're working on! Yet in on a carpentry repair job next thing you know you got bug damage or ride or something going on and then you got to start dismantling half a wall. If you're doing a bit room addition and the carpenter gets carried away he puts up crown molding outside before the siding is put up and everything else and you have to go behind them and gently pull this expensive crown molding down because the carpenter was a dumbass. Go to run electric and you're trying to pass a wire through a wall and the next thing you know the damn wire is going halfway across the room for some reason! And you're an addict you can't even kneel in let alone crawl on your hands and knees. You got hurricane anchors poking you in the ribs and arms everywhere while you're trying to get this wire to run down where it's supposed to go. Take your pick brother it will freaking drive you nuts. You go out to do something simple and 5 hours later it's still ain't done because something is just deciding to piss you off!
I just multiply by 3 1/2, and that's usually how long it takes. 5 min job will take 20 min and a 1 hr job will take 3.5 hrs.
I always think of Scotty on Star Trek, in respect to some jobs,
"Mr. Scott. Have you always multiplied your repair estimates by a factor of four?" To which Scotty replies, "Certainly, Sir. How else can I keep my reputation as a miracle worker?"
Eric O. has taught me more about the rusted bolt extraction than anyone. He's a hell of a mind.
"Well I'll be dipped." "We're gonna pretend we didn't see it."
Someone's been watching too much Vice Grip Garage.
Ton of us.
My truck finally became SMA TH-cam famous. Looks like the driver’s side might involve some of the classic reach around. Hope u were delicate, she’s a lady!
Apparently you need, or are going to need, a knock sensor.
You are so lucky to have a mechanic like Eric O!
You have the best mechanic in this country. Good shit sir
@@abel3619 i may be biased but the best mechanics are going to be in the rust belt. they have the most skill and technique out of any techs i have ever seen. the southern guys we call parts changers. the oxy torches down south collect dust. most southern guys couldent make it a week in the rust belt as a flat rate tech. but like i said i may be biased i only live about 40 mins from eric O
@@ryanrohauer5940 You don't know shit about nothin. What a broad brush horseshit statement. You met ALL of the mechanics in the south eh?
I must have watched 50 Eric O. bolt extraction, it never gets old. I will watch another 50 and still look forward to another.
I've just come from watching Abom79 doing a bolt extraction on an old manifold.
@@tellyfaulkner3466 ii
Eric's drilling skill is no joke. Shows quality tools and experience
The part that bamboozles me is getting the drill straight. I can't tell if it is straight in the tilt toward or away from my vision.
Haha, Mr O singing. " Why do you lift me up, buttercup. Baby, just to let me down....." I love those commercials
"... other side is exactly the same - just different" 😄
Yeah, they rotate in the opposite direction.
I would love to know how many people said "Not a Sponsor" right after you said "Napper" !!
EVERY SINGLE ONE OF US!!!!!!!! If not, then they are not a SMA fan.
21,342
ALL OF US, THAT’S FOR SURE!!
I say it when I go to the Napper 🤣
I had Napa suspension struts fitted to my LDV Maxus! (not a sponsor!)
"Brake lines in the way - we can just chop them off" Haha!
I laughed way too much when he said that!
Also as a woman watching countless hours of ur videos, I absolutely love to hear how u still after all ur years of marriage u still flirt crazy with Mrs. O it makes my heart smile for her.
“Always go for the easy hole”. Words I live by.
"You're smoking hot today" ...Eric, Mrs O always looks smoking hot, so today is nothing unusual.
Best part, he added "FYI"
His way of saying her hair was an fire.
I pulled a trans, replaced sway bar bushings, and upper control arms on an 8 year old Tahoe from Colorado. Every bolt came off WITHOUT using the torch including all exhaust bolt fasteners. Amazing!
They don't throw salt in Colorado just gravel
@@miguelare3 Its nice! 2014 Tahoe looks like new underneath. Came from the Rocky Mountain area. You guys don't know how lucky you have it wrenching
@@mph5896 I know they have it lucky I used to live in Colorado now I'm in Illinois when I was in Colorado I bought a 97 civic and man working on that car was a breeze every bolt nut and fasteners came of I miss that
I've watched Mr. O for many years and rewatching his old videos males me happy to see he hasn't changed. When I was in high school in '06 my auto teacher told all of us, any dumbass can replace a part, a real mechanic can tell you why the part went bad. I learned a lot about diagnostics and it's helped me every since.
"Use your vice grips"... "I'll be dipped". Seems a guy has a few friends in common! You need to join us at the race events!
Goooooooooooooood morning and thumbs UP to Eric !
Yeah I told my wife to wear dresses a number of times because she was hot in them also, and she would say no all the time in my marriage, and she wouldn't so I decided to divorce her because of it !
I would never put that sil glide on belts that would cause problems charging, AC cooling erratic, power steering issues.
Because I’m an old guy I really enjoy the nuts and bolts vids. It reminds of a time when you didn’t need a Masters degree to work on cars
I love how you shit talk the bolts after they loosen from the heat. That just made my whole day.
“ Dr. Heat” is always a great helper.
"The other side is exactly the same, just different..." 😂 Oh, Mr. O...LOL.
What!? It's true!
@@SouthMainAuto hey Mr. Dr. O - any of your Tundra videos coming up soon?
Tried some of that Sil Glide on my belt, now I can fit into my old pants. Great idea Napa! Not a sponsor.
This strikes me as a something I would hear Savage Geese say.
😆
@@operator0 Savage Geese was using it as hair gel and KY jelly. Not a sponsor.
A torch is just a torch, however, Mrs. O saved this manifold job.
With my luck the down pipe bolts would be the only ones that did not break off. Great video as always.
I watched you do a Ford V10 way back in 2016, manifolds and studs. After hearing you say "if I can do it, you can do it". I tried it on my own V10. Thanks Eric! I did it because you did it.
Love me some SMA early in the morning
Ah the smell of grease and gasoline and exhaust first thing a.m.
Glad to hear that 'pisser' made it across the Atlantic Ocean. One of my fav examples of modern industrial English.
Swear to God,,,, the patience of a saint. This is a job that would make St Francis kick babies,,,, but he just deals with it,,, solve one problem,,, move on to the next. Love it.
That snapping sound gave me flash backs to broken extractors. I literally had chills going down my spine.
Yes, waiting on Part 2.. My neighbor's Tahoe 5.3 has that side broke, and I'm hesitant to try it... Tips from Mr. O for added confidence!
The aftermarket clamp gizmo is also an option. They work quite well. BUT overall, Chebbys aren't as bad to do as other makes.
@@mph5896 I threw the Kral manifold clamp (the original USA made one) on the drivers side rear of my 06 Suburban, bit of a fiddly install up against the firewall and it took a bit of driving/retightening for things to settle in and seal but it works well. I can only hear a minor tick on cold/warm starts then it seals. Still planning on doing the full job with a new GM manifold, gaskets and bolts but it’s not a bad fix.
@@mph5896 talk about Infinity QX56. A lot of shops would not want to work on those.
Its not bad.
It's not bad eh? How so when it's broken off flush? There's barely 2" of room between that rear bolt and the firewall. Not even sure there's enough room to get the gun of a Mig welder in there. The only vid I've seen of someone extracting that driver's rear bolt it wasn't broken off flush and the guy grabbed the stub with vice grips. Very interested to see how Eric O goes about it. Hate to say it but I hope it's busted flush for him just for informational purposes.
NAPA. SPONSOR THIS MAN. Gibbs sponsor this man. He is a treasure we must sustain.
I’ve seen way too many videos that originate in Arizona, Southern California, Nevada where everyone is spoiled.
You can take a vehicle apart or 3/8’s ratchet set and not break anything!
It is so refreshing to see vehicles in the condition that I normally see them in.
That’s broken studs and anything that wasn’t protected from the factory is now swollen with rot almost beyond recognition.
That’s the real world.
And to see how it’s professionally handled is a nice dose of reality!
It’s videos like this that separate the men from the boys, or the girls from the women as the case may be.
Two part SMAs are like the old double albums. More stuff, more notes , more pics, more "pain in the whoo whoo".👍👍
The best of Eric O Thor, blue wrench and a broken bolt.
Thanks Eric, I'm a 41 year retired mechanic just love your TH-cam videos I'm working on a 2011 tahoe replacing exhaust gasket , and bolts just watching sees to give more confidence on tackling the job at 61 years old you feel like not taking on a big Jobs thanks for awesome videos bud!
Oh man. I was watching this at one in the Morning. I did not realize I fell asleep during this video, and started "Driver's Side" thinking it was the end of this. Nope. Eric keeps talking about how that video is a repeat of this video. I do not know how I could fall asleep and not know that I had. Thanks Eric, I really was having trouble falling asleep last night. This video was a great help. (EDIT: Now that I am awake and have watched the video to the end--- I love the advice Eric gives. I think he knows that the engine is turned off before applying the grease to the fan belt. And do NOT cut the brake lines. LOL. I got a good chuckle out of these comments from Eric.
“Got the torch set on woosebag mode”. Spilled my coffee.
Huh. I always thought it was wussbag.
SalandFindles I stand corrected!
First time I've heard about the washer before welding the nut on. I'll have to try it. Thanks!
I think we will see that in part 2
Andrew Camarata uses the trick on his channel some times. That is where I first saw it.
Pumps more heat into the stud? I remember I could never get much heat or penetration into the stud before the nut started filling up.
"Uh, that's a negative _Ghost Rider,_ the pattern is full." I love your movie references, sir! Keep 'em coming! 👍👍🤣
With a name like Gibbs, you shouldn’t even have to spray it on the fastener. Just let the can stare it down until it submits. 😂
DeNiozzo!
@@SouthMainAuto “Head Slap in a can!” You should patent it!
This video really demonstrated how much heat makes a difference when dealing with that lock tight and how fast the aluminum would dissipate the heat you put in it.
Yeah, lessons like that are invaluable! Thanks Eric!
Is he expanding the aluminium around the bolt head or is he shrinking the broken bolt itself ?
@@wonniewarrior The thermal expansion of aluminum is right at twice that of iron - that is why the problem of warped cylinder heads appeared with aluminum heads on iron blocks - but I don't think there is a lot of room for the aluminum to expand around bolts. I'm not placing any bets either way but I bet the heat breaks some of the adhesion.
@@wonniewarrior It's non-intuitive, but he's actually expanding the gap between the bolt and engine (and melting the loctite)
What he didn’t show is how flammable the surroundings are as I did when I burned up all sorts of $hit waiving the torch around.
Love the steelies...the world needs more of those.
#truth
Mr O would have been the best auto shop teacher. I've learned more from him than I ever did in highschool or my Dad..
Ha, auto shop. Pretty much have to be a great story teller and make sure the kids don't burn the building down, or a car doesn't drive through the wall and you are doing good.
Mrs. O would look good in anything (or nothing), but yes, particularly in a dress. Your are a very lucky man Eric, and I think you do appreciate it.
Yes! A longer video from SMA. Im in a horisontal position for 4 months because of surgery. Soon i've watched all the videos in your channel. So thank you all the way from Sweden!
Best wishes for your recovery!
Hope your recovery is complete and you get back to normal!
@@Graham_Wideman thank you!
@@JohnRodriguesPhotographer thank you!
@@Ztalin more than welcome. If you're interested in long videos that are informative and entertaining I strongly recommend Drachinifel.
That was the best demonstration how heat helps remove a broken bolt I've ever seen.
He made that job look easy, thats how much of a good mechanic he his, got the right mentality too! 👍
Easyouts are a myth, they don't work. This man made it work, meaning this man is either a myth or a legend?
You made it look so effortless. I'd be several drill bits, 2 ez outs, and a swear jar full of money already. But then... We still have part 2 coming. Nice work, Eric.
What type of drill bits are you using ? cobalt ??? 🤔
@@johnkrupalla4973 The non-bendy ones. If there's a hard way to do something, I'll find it.
I freely confess I would have considered just this side a monumental challenge, and I doubt it would all be done in one day.
I've used a lot of bolt and nut extractors and LH drill bits, and to say that my rate of success is 20% would be generous. I think there's definitely an art to using them effectively
@@jae9843 So you're saying Captain Caveman may be the wrong artist for that work... There's my problem!
love the install tool for the spark plugs. i never seen such a tool that would make my life easier.
Piece of fuel line hose works too. You can cut it to any length as needed.
Fan belts and fingers- that brought back bad memories of how I ended up with 90% of an index finger.
I am happy for a nuts and bolts repair vid.
Well an I’ll be dipped - Respect to the SMA and the VGG - be a heck of a combo 😉
There's a 78.4% chance of that happening! LOL
Not only that, there was even a "...we'll pretend we didn't see that..." (13:48).
@@JohnnyTalia I caught both of those and giggled out loud! Much respect VGG!!
I’d pay a buck o five to watch that team up. Maybe buck o seven! Maybe! I don’t know!!
vgg is a poser.
WUSS-BAG MODE ENGAGED!!!! lol...these are my favorite. Always goes a lot smoother when the valve cover gaskets have been pissing all over the engine bay for the last couple 100k miles.
Mister o, your commentary is hilarious the comments and words you choose and the conversation you have with yourself is priceless! Keep them coming "OHH Hallelujyer"
South main. Pine hollow and Diagnose Dan. Only channels worth watching.
My old friend "Three fingered" McGee said you can put it on without stopping the motor, but he has a direct line to the EMR.
You have provided me many hours of educational entertainment. It is refreshing that you are man enough to admit it when you make a mistake.
I am concerned for your safety, I have noticed that most of your struck tools (punches) have mushroomed ends. Mushroomed ends tend to cast off pieces at extremely high speeds. Grinding a slight bevel on the struck end prevents the spalling of the metal.
Thank you, and stay safe.
GO NAVY!
Spark plug sockets with the rubber insert are the devil's invention.
Best tempered mechanic I've ever seen !
😂 at the I’ll be dipped. Someone watches VGG
SMA throws in a lot of references to other youtubers over the years. It's funny he watches all the same channels we do
"That's fine, we'll just pretend we didn't hear that!" LOL
@@arcadeuk ViJayohs AvE
@@dlewis9760 he sends tools to AvE for a postmortem every once in awhile
Great minds think alike 😅
New parts installed right always leaves me feeling fresh as a new set of tires.
It has to be a pleasure to work an a vehicle that is clean and not falling apart.
thru my years of experience has taught me, you open up one can of worms on a job, once in you find two or three cans of worms that now you have to fix, or correct!!! It never fails....
@ 4:15, "oh yeah...you can't always go captain caveman..." Made my morning!
Most satisfyingly exhaust bolts removal ever! Love breaking the bolts knowing that they didn't get the best of me and going in the recycle pile. :)
If they need to watch it all in one day they’re already nuts
we need to get a shot of Mrs O every video then get on with the job.......she's the icing on your cake...........you do the grunt work that pays the bills but she makes you look good.......just sayin
The Dodge one was one of my faves. It elevated Eric O. into the stratosphere. I would like to c the washer trick. I am glad u acknowledge that most of the time that fancy torque wrench is for torque freaks
Stay tuned for part 2. I break out the welder!
Sunny morning, grandkids are sleeping, house is quiet (for the moment), good coffee and a new SMA video. Perfection!
I just learned me somethin about the blue bolts, thought I'd share.
"The proprietary coating helps protect bolts from corrosion despite the high temperatures and harsh conditions at the manifold. The coating also makes removal easier if future repairs or improvements are required, and reduces the need to use anti-seize products."
Drilling out the broken stud brought back a lot of memories for me. I worked on aircraft for 31 years and when doing the inspection on the wings we had to take off the leading edges and all the screws are sealed in and a lot of them would strip out on the head at removal and we had to drill and use extractors. All the screws were stainless steel also, hard to drill. Depending on the aircraft we had to take out 1-3 thousand screws.
It brought back expensive memories to me as well broke a drill in the hole and had to get it spark erroded out, like I said Expensive. Oh and I did this trick twice.
You wouldn't be speaking about the Beechcraft Bonanza would you?
@@mattcat231 Big Jets - Airliners
Eric knows that putting "broken bolts" in the title is like clickbait for us.
It is like "here are pictures of a terrible auto accident" without the actual gore.
It is always such a pleasure to watch someone who is really good at what they do... Eric is on top of his game! And in all my years of shade-tree mechanicking, working in the auto parts industry, and in car dealerships, this is the first time I've seen anyone use a torque wrench on spark plugs. And now we know how it is supposed to be done... Thanks, Eric! You are a treasure!
No scopes or scan tools involved! Just good ole fashioned wrenching. Thank you.
This is a great video - seeing a craftsman at work. Ceased, broken, rusty bolts are no match here!!!! You make it look so easy!
When in doubt “ torch it “ . Mr. Torch to the rescue 👍
“I didn’t think this thing was so hot!”
*after hitting it with a torch for like 5 minutes*
Lmao
He just needs an Ove Glove - Not a sponsor!
Made me so happy to see a professional do the same stupid shit I do on a regular basis.
as a fellow NY mechanic HEAT is your best friend
I found using reverse drill bits help tremendously. Many unscrew as they bite into the metal. Good job as usual! PS, my charming wife also wears dresses. She’s a lady!
That was perfect, and I mean *PERFECT* to see the difference the heat made on that last bolt. Fantastic video, Dr. O!
This was like therapy dealing with my fear of when I'll need to do this on our 2011 Silverado....
Not as bad as you think. Ive done it. Replaced exhau as t manifold bolts. One on the driver's side can be a pain in the behind. Had one broke in the back on the passenger side too. Got it out. Sprayed some panther pee on it and it turned right out easy peezy. But they can be unforgiving.
I never tire of Dr. O's expertise. Have any of you guys ever wondered why these particular bolts keep breaking/snapping? Galvanic corrosion of the bolt IS the problem. Chemical reaction between dissimilar metals (steel bolt-aluminum head) destroyed the bolt. I suggest replacing the (supplied repair bolts) with zinc chromate or zinc yellow electroplated bolts. Additionally, paint the threads with cheap zinc cadmium paint. The barrier prevents galvanic corrosion. (Hint: kit/bracket available) no welding/ no swear jar.
Isn't this the day we see Trinity and Winston's cavalcade of new tricks? Winston pays for treats from the grill.
RBRT is surely becoming the way to removing broken bolts/fasteners! I've owned my set from MAC for a year or so now, LOVE IT ! Not one time has it not extracted out what i needed. About 7 times of use so far. Never has failed me yet.
One other tip this video reminded me of - add a piece of tubing to extend the hvac drain elbow you see in the video. Otherwise the hvac condensate drips / runs down the frame rail and pools into the sway bar mount where it rusts things solid. Driver side rusts too, but not nearly as bad.
Hot Dang Dr. O!!!!! I would’ve burned myself holding an oxyacetylene torch and a ratchet, at the same time, trying to loosen whatever was left of the busted exhaust manifold screw. Respect!!!!
I could watch these videos all. day. long. Happy Memorial Day everyone.
The smoke wrench is one of the most overlooked tools. Whenever I’m disassembling something like this, I don’t even hesitate to break it out. Saves a lot of time and aggravation ahead of time.
I’d also suggest some left handed drill bits. I have a bolt removal set, with corresponding easy-outs for each bit, but sometimes just using the drill bit, it bites into the broken end and backs them out. I usually heat them prior to drilling.
That's good to know.
On those Chebbys, Its a great time to take a close look at those engine mounts. Its really easy to replace the with the exhaust manifolds off.
He said he does these all the time. Owners call in this case. A lot of people dont want to spend more after this big job. A lot of shops would charge a lot for a job like this.
@@scientist100 Absolutely an expensive job if paid for at a shop. All GM manifolds, gaskets, plugs, wires. Thats prob a $1500-2k job in a shop.
I am used to wrenching on my own stuff. $300-500 in parts and work until its done.
i worked on foreign cars 45 years ago. I still work on my own cars. It saved me a fortune. I learn a lot from you. Thanks! you know so many "tricks" from working in the trenches every day that i just wouldn't be aware of if not for you. Volvo 240, subaru outback, 2000 miata, fox mustang, massey ferguson 245 diesel, 1987 chev v10 Thanks again.
Great vid. Great tips for removing manifold bolts. This dude can talk and work! I like the torque limiter "Son of a.......BLEEP".
Great video. It always sounds like you say: "Self Made Auto" instead of South Main Auto
👍 a wise man knows when to stop and call it a day
Mr O has the best job in the world doesn’t he 😊 And a Mrs ‘Smokin’ O to boot 😁
The leaf in the way 😂😂
All the little hints are fricken awesome...really good information for us shade-trees :)
You can say that again!
@@shadetreemech290
All the little hints are fricken awesome...really good information for us shade-trees :)
.
.
Sorry...just had to :D
Wow!! An early morning SMA video. Watching with my SMA coffee cup full of Joe and a bit of sugar. Not too much sugar, trust me.
Bet your last dollar I said, “Not a sponsor…” when you mentioned Napper. I imagine every single one of us did!! 😂😂
Great video!! Looking forward to part two. Oh yeah!! Thanks Mr. O. You da man!!
Like thousands of others, I thoroughly enjoy your witty commentary.
A free afternoon and a new (and long!) SMA video. This is the best day ever.