GM 4.8, 5.3, 6.0 - Exhaust Manifold W/ Broken Bolts - Drivers Side
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- เผยแพร่เมื่อ 31 พ.ค. 2021
- In this video I bring you through the process I use to replace exhaust manifolds on a Chevy 2500HD with the big 6.0. This is a pretty common job in our shop and is pretty much the same process for all GMC, Chevrolet trucks with V-8 LS engines. Broken bolts can be recessed or protruding and both are relatively easy to get out if you have the proper tools. Come along as I finish off the drivers side. -Enjoy!
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Due to factors beyond the control of South Main Auto Repair, it cannot guarantee against unauthorized modifications of this information, or improper use of this information. South Main Auto Repair assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. South Main Auto Repair recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Due to factors beyond the control of South Main Auto Repair, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained. - ยานยนต์และพาหนะ
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You'd think that after 100 years of broken exhaust bolts, they'd have figured out a better way to mount a manifold.
What's the manufacturer's incentive to help a repair go smoother on a 10 year old car?
@@John_Ridley to be honest it don't matter on how old is the vehicle... Let's say that this repair was done @ a dealership... A manufacture always benefits if repairs are easier the customer would most likely end up buying from the same manufacture due to easier repair's... Just like quality in a TV... U are more likely to buy the same one if that TV lasted 10 years or more... So there are benefits in Quality...
we’ve been making flat roofs for a hundred years too and we still cant stop them from leaking.
It is all about the dineros!
It’s because no one uses the proper technique
Can't beat EricTheCarGuy when he drilled into the coolant passage on that minivan. I still can't believe he actually released that video. He's a bigger man than I!
Link?
Hi Wes, waiting for another one of your videos soon !
What exactly do you mean and what video are you talking about? I mean, everyone does a mistake at some point. Thats how we learn. I, frankly, think it shows how big someone is if he still shows such mistakes so others can learn from it.
I was wondering when Eric O would do the same thing... I kept thinking, "That drill bit sure is going in a long way . . . "
@@blockbertus EricTheCarGuy is a channel on youtube that drilled out a Coolant Passage on a mini van he has done it on a few videos
A little story about my dad. He was a Mechanic at a Ford dealership before WWII and had a descent set of tools for that time period. My first set of tools after high school were S -K Wayne’s and a Cornwell 1/4 inch socket set with both deep wells and shallow sockets and a universal swivel. One day he came over to my house and asked to borrow my socket set to work on the dash of his 60 Cadillac. Well it made me feel pretty good that he was borrowing my tools instead of me always borrowing his. He went on to be and engineer on the railroad and I became an auto mechanic and having my own repair shop for a while, then I went into industrial maintenance for 35 years.
Hey mr O it don’t matter what you’re doing or how much we can see we just appreciate the fact that you take the time to let us all come and hang out in the shop with you, so thanks and keep up the great work
She loves it because it gets Mr O out of her hair at how when he edits the videos at home.
Mrs O: get him some auto darkening welding glasses. We want him to live forever.
arc flash will cook your retina for good
Cataracts will come if you dont stop besides the sand in my eyes feeling. I run a BIG Lincoln mig 450 with dual torches at work once in awhile aluminum bronze inlay You need minimum 14 shade
He’s secretly beta testing the new Astro auto darkening contact lenses! I’d love to put gold #9 or #10 filters in a pair of eyeglass frames.
Dont ever get tired of making these videos Eric there are so many of us who enjoy watching someone who knows what their doing.
Well said Randy!
Even if you couldn’t fix anything I would still watch this channel for the entertainment. This is the best channel on TH-cam hands down.
The best part about SMA videos is you see things go wrong. And you see the attitude it takes to be a professional Auto Mechanic. The way Eric keeps his cool. And just rolls with all the little bullshit that goes wrong with even the most simple jobs. With other TH-camrs everything just magically snaps in place, bolts don’t strip, and you get the wrong impression about working on cars.
Man!!!! This is the auto repair comment of the year! For the past 18 or so months I’ve been doing repairs on my 300 and now my Tahoe I noticed no one hardly ever gives you the real. And that’s one of my biggest pet peeves.
Mrs. O - "I was staring at the nut then bam" had me lmao for real, am I the only one that got that?
My Dad died just over a year ago, your stories about your dad made me smile ear to ear. Lots of similarities.
Always enjoy a Mrs. O appearance, especially when she comes out to bust chops!
I second that!
Btw, Eric I know how you feel about your tools. My Dad bought his first set of tools in 1948 after the war. They were Craftsman and I am still using them today. Of course that's when tool were made out of real metal.
These little insights into Eric's younger life are gold. Could totally make a new TV series out of that.
LOL, I was eating my lunch in the kitchen and watching part two. Eric says, hey, can you see that back stud, I yell out, yea, I can see!! I was so engrossed in the content. My wife in the next room came into the kitchen and said, who are you talking to. I replied, Eric O. Who? Eric O. And held up my phone, proudly proclaiming, TH-cam friend. Wife shakes her head and walks away. Now that story is an indicator of a tuber that delivers engaging content. If your talking to your phone/computer when watching a TH-cam video, ya got some excellent content going. 👌
Nothing like waking up to a SMA video to go with my coffee! Thank you Eric!
We never call the torch an axe, we always referred to the torch as the "Fire Wrench". Very good video.
My son calls it the "blue tip wrench". 😀
One of my chief goals in life is to go all day without dropping something.
That's expert level.. good luck sir
Only accomplished by taking the day off and not even working on anything.
Bah, that ain't sheet - I've had many such days.
That all of them have been in a hospital, laying there with fiftytwelvteen broken bones and heavily sedated, has absolutely nothing to do with the outcome.
Yeah, good luck with that. Worst day is when I dropped a mug full of coffee/cream all over my bedroom table/carpet. Took a month to get rid of the coffee/cream nasty smell.
Let me know how that works out. 🤣🤣
"I'm pretty sure he couldn't hear me and just ASSUMED I was gonna mouth off as I was walking away." And he was right. 😁
NAPA FOR THE LOVE OF HOLY GOD SPONSOR THIS MAN. Eric O is as super hero. Welds without a mask and scoffs at the effects high energy light against his super human brain cameras (eyes). In all seriousness kudos for him showing his real world less than perfect experiences with us. Shows everyone that even elite skilled mechanics can have issues.
There you go, 19:42, Eric has repaired the bolt, and saves the customer the price of a new bolt. I am delighted by the drive-shaft at 30:00. What a thing of beauty, with those rust flakes.
Cool vid... reminds me of when I was a kid... 1981-1982 during Jr college I worked for an old guy who taught me a lot. I miss the old guy to this day.... One job we did a lot of was replacing broken bolts on Ford F-100 / F - 250s with the 360/390 FE engines..... The home mechanic would try to fix the exhaust leak themselves, break bolts , then bring them to us. What we did was pull the intake and both heads.... these were late 1960s - early 1970s..... Ford trucks.... This was just after leaded gas.... which really messed up valves. So , we would pull the valves out of the heads, kiss the seats and put a clean up turn on the valves themselves.... occasionally if there was not enough meat, we would replace a valve or two. We would flat file the broken studs, centerpunch , drill and tap them out...replace all the bolts ... sometimes replace manifolds if they were too rotten or nasty, but most of the time we would have them surfaced flat , and then go back together, I got after a couple where I was doing all the work myself...the old timer charged $12.00 / hour for my time and gave me $9.00 / hour.... This was when Washington state min wage was $3.35 / hour..... I believe... I believe I did a very nice job , we never had any comebacks on any of my work. I did clutches, brakes in the shop as well... When I went off in the fall of 1983 to University, the old timer said he would really miss me, but gave me a couple hundred bucks for college money. That was 40 years ago now... Like I said.. I really miss those days.... So simple...so easy
Who needs a new language app when we have Mr.O teaching us German!
You should do a “worst repairs” video. I went to replace the flex pipe on my daughters 02 Camry, only to find some knucklehead jammed a 2” pipe in toward the head and then all the way to the resonator. I hate when people do crap like that. Do it right the first time! Enjoying your videos.
Very instructive, especially for a weekend warrior like me. I need to do these jobs on a school day so my expletives don't ruin sensitive young ears.
Mr "O" is a patient man, and Mrs "O" loves it...
Hey Eric, just wanted to give you some props. I fix cars as a side hustle and have learned so much from you. Keep on keeping on man, you do a great job.
You are way above me with a welder, and a torch for that matter. Good job Eric
And no comments about the rusty components this video... That's a big step for SMA!!!
Thanks for part two. You certainly make some of these repairs look easier than I know they are.
"Eric's Manifold Destiny"! Goes for the difficult "Left/Right Torch/Wrench Crossover" and nails it!!
Enjoyed your dad stories surprised but appreciated that you had such a tight connection to your "Napper" Pro Tools!
This reminds me to be grateful that I am retired. Good job Eric O.
Epic combo of Eric and Mrs O - nicely done!
"I was staring at the nut and Bam, next thing I knew I was blind" I freaking love this channel, Mr. O and when Mrs. O makes an appearance even if it's just her talking in the background. Thanks
I never thought of using a bendable pickup magnet to hold while welding. I always learn something with your videos. Thanks.
Always appreciate a pro who is willing to share his process. Thank You
This is how I fix my Chevy--------I take it to my mechanic and say "Here, fix this"....Works every time......... But he don't have as good a personality as you, Eric.
Impressive work. You make it look so easy. Can't beat knowledge.
Yes please! I was getting so desperate I almost started doing some work.
Its fun watching you do this type of work. I do not miss when I use to do it, everything in NH turns to rust and crust. So many cars in the salvage yards with great engines and no frame left.
Wow these two videos really opened my eyes to the need for almost constant heat. Great videos as always Eric. Thanks for all you do! Jim.
I love the stuff involving the torch/heat. Because I never know how much is too much. Its definitely a science and I'm sure experience is a huge factor as well. Cheers
Just want to say you are an awesome mechanic. Your videos have really helped me out and very grateful you continue to make these videos. We appreciate you!
Some of the best videos on TH-cam! Ya made it look easy.
Great video, Eric, as always! I enjoy all your commentary that goes with them, and especially the anecdote of your pops... brings back great memories. Thanks!
Right tools for the right job. Period. You are the pro.
Eric, when you say "Remember . . . If I can do it . . . " you're wrong. If I got in there with a torch, the truck and the shop would be engulfed in flames.
Nicely done, thanks for putting up with us looking over your shoulder! Oh, and just to warn you, im gonna call your shop one day when I’m bored just to hear what the message actually says 😂 love it
Yet another good video tutorial on Eric O's way of getting the job done. Great story about your Dad. May he Rest In Peace.
Great video, nice to know that all is not lost when you break a bolt in an engine block! I do enjoy your little side stories too!
Outstanding job! another lesson learned for me. More heat!!!
I freaking love these videos.
"If I can do it, you can do it " does not apply here, I'd definitely pay shop labor rates for this.
And, give him a tip!
Agree I used to do manifolds day in and day out on ford gm’s and dodges and I can honestly say for this type of work you’re better to pay someone like me or Eric to do this job. They can go from no big deal to in deep water in about 2 seconds. It’s all about feel, skill & experience.
Eric is like how my dad used to be with DIY stuff... he'd always be, like, "why are you still struggling with that? -it's real easy!!" as well. No, it wasn't, dad, it wasn't.
He found out the hard way when his body stopped doing what used to be an automatism for him. That really frustrated him.
Thats me. I know my limitations.
Especially try doing it on jack stands. I agree some jobs aren't worth doing
That is my "GO TO" method of removing broken bolts and studs. That Miller MIG machine is absolutely great, and I have 5 Millers, but for removing studs that have broken off flush or below flush, I use my Miller Dynasty 280 DX TIG Machine. You strike the arc on the end of the stud at about 10 Amps and soak some heat in for a while, then increase with the foot pedal to about 40 - 60 amps, add some rod and reduce the amps while adding rod to form a "Nugget Extension". Find a nut that will fit over the nugget and weld it on. Let the heat dissipate a bit so that it is not red hot and try to move it with a wrench or socket. When the stud moves, add a bit of torch heat to the head or block and carefully keep it going like you did. Great Job. I once removed 7 broken exhaust studs from a Chrysler Slant 6 in 40 minuets for a friend, and he paid me with a bottle of Scotch. He asked me what Brand, and I asked for Chivis....when he commented on the $70.00 Bottle (Canada eh), I said....$10.00 per Stud....Not bad. The engine was not much good with the broken ones.
Thanks for all your help. You explain everything in layman's terms, giving people the confidence needed to get the job done. Thanks again.
Vanesta! Love hearing your stories! You are such a great family man, above all else. You really should be proud of your family.
Also, you are a fairly decent car/truck/tractor/etc fixer :) Thoroughly enjoy you bringing us into your world now and then, thank you!!!
I really enjoyed the video! Thanks for inviting us into the shop! I can totally relate to favorite / special tools. My first tools were metric socket and end wrench sets that my dad gave me to work on my Kawasaki motorcycle in the early 1980's. My dad was working at the local Buick / Pontiac dealer at the time he purchased them and later went on to become a Mac Tool dealer himself. I still have the socket and end wrench sets and they are in fantastic condition. I only use these tools for very light jobs where there is no chance of stressing them - they are basically retired. RIP dad.
Eric makes it look easy. It’s not. If you’re welder isn’t hummin like his does, it ain’t gonna work. I like that he ditched the cutting torch and went to a smaller tip on the “hot axe.” He did a vid on his fathers pond a long time ago. Really good stuff.
Been watching for year. Your the best, Mrs. O is always beautiful, the kids are great!
I did a job like that on my impala. But I drilled the broken studs out. I was a real headache. Great job
Great info and method. Please do watch your eyes. Thanks, Eric!
Thank you for a couple of great videos.Excelent quality pictures and really good how you get us in there with you,even though the camera must get in the way sometimes regarding your access to the job.
almost feels like a therapy session when i watch him work on trucks/cars etc lol...great stuff!
In my experience when welding nuts to remove studs. clean up the weld each time you stop with a carbide burr then nut and when you hit the nut full bore on the nut until its filled to the top with weld and wrench it once it changes from red/orange to metal colored.
I can understand a mechanic having tough old skin on the fingers - hence no worries about the smoke pouring off them when touching something a bit too toastie. But you must be the first one I have seen with extra tough eyeballs! I only have to catch one flash from my welder with my eyes and i have a black spot in my vision for the rest of the day, but you were happily welding away whilst staring straight at the torch! Or at least that is what it looked like. No way could I do that - wish i could, because sometimes you just have to squeeze your head into spaces were there is no room to wear a helmet.
The light wasn't actually in his eyes - you could see that he was obscured by the head of the welding gun - fortunately.
Excellent work Eric, give yourself a raise!
Thanks for showing us some great tips for handling a potentially tough one, especially that busted driver side bolt!
That whole job is difficult...nice work Eric!
Love your videos and casual commentary. Also like the way you call out hacks that have no pride in their work. I managed dealership parts, service and body shop operations for 23 years and had to finally walk away because of “flat raters” lack of pride and work ethic. Spent another 20 years in fixed operations consulting trying to change that mindset. I still like the mechanical side of the business and I’m currently restoring a 1959 Jag roadster, frame off in my retirement.
This is the video that finally blew my socks off. Great example of positive perseverance Mr O.
If you need to drill a hole in a recessed stud or broken bolt dead centre, try a good quality self centering hinge drill set, you can swap out the drill for cobalt or HSS.
Good job Mr O 👍
I never have luck welding the nut on, I am also a terrible welder. I just build out a booger, then grab the booger with vice grips or a stripped bolt extractor onto the booger. Works great, especially on the Chebbys where the bolts break off ahead of time and are not stuck to begin with.
My first ever set of tools were S&K. Still have most of them today. Thank you Eric for Parts 1 and 2.
I’ve picked up quite a few SK socket and wrench sets over time from antique stores. Very nice stuff. I’ve broken all sorts of modern craftsman/big box store brand drivers, ratchets, etc.
Great timing! My 2012 Chevy is ticking on startup. Like a rock!!! Back bolts, both sides. Yay!
Nice fix! Bolt removal went well and the threads stayed put. On to the next one.
Job well done Eric O, my method is to let a good mechanic do it. Your amazing in what you do to accomplish the task, great video as always even though it was in two parts
Holy crap biscuits, you're almost at 600k subs. Wow. Thanks Dr. O!
Well done Mr O. I'll will have to remember smoke wrench on OG bolts.
Just plain awesome thank you I'm a big fan of your work. And thank you for your detail diagnosis I love to here your spin on things.
Great video as always. I just did this on an 04 yukon denali. 2 broken bolts and 1 stripped bolt head on driver side. Got everything done, fired it up and took it for a hot test drive and the cat was plugged. The gift that keeps on giving...
You always amaze me with the skill and Luck that you have with broken bolts. As an Industrial mechanic
I always end up working on broken bolts after the "Helpers" on the production floor have had a shot at
cross drilling the bolt making it impossible to get out easily. AAAARRGGGG!!!! Great video and your patience
is inspiring. Thanks so much Eric !
Thanks for all you do for our entertainment Eric O.
Super glue the washer in place, weld. Then super glue nut in place then weld! Great vid again! Awesome.
I was a mechanic for 15 years before I got tired of the busted knuckles, intractable grease stains on my hands and PITA customers and changed careers. I really enjoy your videos, it reminds me of the stuff I loved to do (diagnostics) and the stuff I hated (exhaust manifolds!) They also make me thankful that they don't use salt on the roads here in Washington State. The rust! OMG! I have never seen a car no matter how old that looked as bad as some of the newer stuff you have shown.
'And now, Part II of "This Is Exhausting." 🙂
You can buy an indexing center punch if you want a perfect in the middle hole It fits in your bolt hole perfectly.
One heck of a good mechanic.
Thank you.
Lol hearing you say the word "shitty" reminds me of the first time you hear a teacher swear.
Woops, let one slide huh
@@SouthMainAuto it's tough keeping them all inside, vehicles tend to let those words come out sometimes. Happens to the best of us. thanks for the entertaining videos
My man you look fine , with or without your cap your a excellent mechanic
I know , takes one to know one ....
Myself diesel and auto , old school , definitely not on your level ..
Paytreon supporter of your channel
Thanks Eric you always make it seem easy..
Great videos and great information too. Thanks for sharing. I used to work in a garage when I was a teenager and still remember the good old days, the smell of oil and Petrol.
From Aberdeen, Scotland 👍🏼🏴
Good job as always at keeping it real. Love the content of all your videos. 👍🏻
No "smoke wrench" for you! You get the Gas Axe!
Every time you are so close to the camera it reminds me of the movie Hot Shots, when Topher says to Washout " Hey buddy, you ok? " Always makes me laugh.
i remember replacing a water pump on a 91 ranger with the 3.0 steel block with cast iron heads and having to drill out bolts. fun job
9/16" socket - America! You're over on the Canadian side! Love it! If you only knew the pain we have up here in what is measured by what... Love the videos, Eric! I'm working on a list of "Eric-isms - need more lead in your pencil, Come on little feller, and the classic "here's your problem, lady!". Thanks for letting us tag along!
12:20 Always go straight nut. Seriously, in my experience the washer does nothing but take away "meat" for the nut to grab onto.
Plus if you weld it on crooked it can help the binding of that bolt making it worse.
There are different lock washers. Most of them do not do much. The best one on the market is Nord washer (the one that consists of two parts).
Great job! Have you tackled the late model Crown Vic manifold bolts yet? Talk about stubborn lol
Thanks again Eric you did a great job. Prolly would have taken me a week and alot of swearing. You make it look easy. I Would recommend you to anyone.
The iPhone says the torch = music
The gugaduga = applause
😶🌫️😶🌫️🤪
Why no eye protection? When welding?
I wasn’t criticizing,I was curious why it is not needed.
@@craiglundgren3461 He closed his eyes when he struck the arc.
@@dennissmith8199 sure didn't look like it
You the man for taking those broken bolts out like that.
This guy has some of the best lines ever
I work overnight so it's my bedtime. It can wait a while, I suppose.