Trying To Make a Headboard || This Wasn't Easy
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- เผยแพร่เมื่อ 11 ก.ย. 2024
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I'm new to this kind of wood working -- I would like to see if you could give me some tips on my woodworking so far .
I think you do great work.
Just a few tips for next time (I'm not an upholsterer, but a sewist and a costumier)
Fishing line for your tufts. Use a heavy gauge. The thread itself will be invisible, the tufts will still work beautifully, and its a lot stronger and more sturdy than embroidery thread. You also should do tufts before you glue the plywood on ;) You want to hit your fabric pen X on the outsides and aim for the middle out the back because you're gonna pull them real tight (which is what sinks it in and creates the tuft)
For your corners, cut a line in the corner like you're going to miter them. It gives you more control over the excess fabric and the pleats you're trying to create. It also handles the problem of excess fabric in the corners in the first place.
You can use your band saw or a jigsaw to cut your foam. Its a lot easier and cleaner.
And I'm not mad :) But for as much as I've learned about wood-working from you, maybe I can share something I know in exchange to make the process easier for you next time!
Thanks for sharing!
Certainly helps me out! I was wondering about the fabric in the corners. Now I want to do some upholstering.
I used to do upholstery in a furniture factory to work my way through university. Top marks for getting it done and looking very good from the front which is where it counts. one tip that will save you a lot of effort and frustration for next time. Use an upholstery needle that has its eye near the pointy end. The longer the needle the better. from the back push the empty needle from the back ( in this case through the plywood) to the front. STOP as soon as you have the eye fully visible. Thread the needle and just pull the needle back out the back pulling the "THREAD" with it. If you are using buttons made up at the upholsterer's shop (covered with your fabric for example) you would just loop the upholstery cord through the eye in the button and then both ends of the cord through the eye of the needle and pull it back through the cushion al at one time.
fellow sewist here!
firstly for stretching the fabric over the foam and plywood - do what artists do when stretching canvases and tack in the centre of each side of your rectangle at the start. this keeps the centre under 4-way tension and prevents your fabric shifting as you work + on each side, go outwards from the centre. on a non-pattern/densely woven fabric it's not so obvious but if your fabric shifts too much the grain will be noticeably wonky
also - agree about the mitred corners - you often see quilters doing this. you can pull the fabric together and make what looks like a triangle, standing up vertically, to cut excess fabric then fold the raw edges under; if you are worried about things shifting you can use a slip stitch to keep both edges of the mitre together. or you can just chop off the excess fabric and do pleats i guess.
re tufting: you could do it before the plywood, but since this was an afterthought - maybe drill bigger holes next time? and tie threads from different holes together, that could work? buttons will make tufting look nicer, but then you need matching fabric-covered buttons or have to cover them yourself, so... pros and cons.
After watching the video advert i was still skeptical. But when i finally downloaded the plans th-cam.com/users/postUgkxZF0EMnrujZvqHhGkxiz559uIABJWR9TG i was very impressed. The whole plan was just as you said in the video. Thank you very much. I now have a large and valuable collection for my woodworks. This is great!
My only thought after watching this was that walnut buttons in the tufts would look amazing. Since that has been said, I will just say thank you for tackling something unknown and showing the process of accomplishing it.
Being an upholsterer and restorer of antiques, I say there are many ways to skin a cat, you did great and it seems there is no shortage of people willing to tell you how to do it ‘right’. As long as your happy that’s fantastic. 🎉🎉🎉👍🏻👍🏻👍🏻👏👏👏
I am a firm believer that you dont have to do everything "the right way" to end up with something real good in the end anyway. Do it your way, learn, and be proud of the results. Good project/video.
Don’t let perfection get in the way of pretty darn good.
There is an easier way to thread needles through foam and fabric, they make a double ended needle in lengths from 6" to 36" long. I am an upholsterer with 52 years experience. Also, when you do the corners, start in the center and work out pulling the fabric straight, this will give you straight pleats, which look better. The way that you attached the ends of your strings is the way we di also, so 100% for that. On the whole if my Apprentice presented me with that job without any previous training, I would be really encouraged that His or Her prospects in the industry were excellent, provided that they were prepared to listen and learn. On the whole a good attempt, 70%, with 100% for effort and initiate.
Pneumatic Addict did a great video on how to "cheat" button tuft by drilling a screw with a washer through the foam into the backer and gluing buttons over the top. Worked great!
😱
Ooh part 2. I love winging it. As to research watching TH-cam videos doesn’t qualify either lol. I love seeing the supervisor but he never stays long enough. An electric bread knife works like a charm.
I know nothing about upholstery and I prefer the look that you created, truth be told... But... In a video I once saw, the upholsterer cut out 1 inch or so holes in the foam all the way through and used buttons. The back board was two small holes and then they simply pulled tight and tied off. They made it look easy, as you do with woodwork... aaaand I find both utterly baffling.
Cheers for the awesome content!
To cut out foam rubber you take it to your bandsaw. It works perfectly and leaves you with smooth edges. Thats how the furniture companies do it.
This was my first thought, too.
next time map out the holes on the ply wood before you upholster. Drill those holes out with a half inch bit then stick the foam on. Now you can drive the needle through the hole making sure its level. Use a button for a more finished look. once you have both strings on the back slide simply use the stapler to attach it to the back of the plywood creating a Z pattern for strength.
I absolutely love your wood projects. you've inspired me to get reacquainted with my woodshop tools. Keep up the great content.
Looks great !! The only thing I might have done differently is to try and find some small round Walnut colored buttons and include them in the center of the tufts. Against that green material, I think that would really pop. But remember this, I personally know even less than you do about upholstery., lol......
Good video! Glad to see you aren't afraid to try something new and admit when you have no idea what you are doing!
I have made a couple upholstered headboards, and I sew, so here are my two cents:
Drill your hole bigger in the first place and usually will have less problems finding it. Have someone work the front side while you worm the back side, so you can keep things aligned and get clean, tight tufts. Use upholstery thread. It is much stronger, almost like the kind used to make seat belts. If you use a piece of pegboard, it will make planning out where all your drill holes go so much easier! Alternatives to fabric pen: chalk, washable crayons, or bar soap (this is my favorite...it quite literally cleans itself off!)
Thank you for your creative sense of humor! It has made my day more than once. You are truly a craftsman and I’ve leaned so much watching you for the last year. God bless you and your beautiful family. May you have a very Merry Christmas and a healthy and wildly prosperous New Year!
The fabric corners. Your comment was my mindset any time I have to ATTEMP to do half assed fabric work. I keep looking at corners just pretending they dont exist because I dread trying to get them looking right. LOL
I also watch a man named Chester who has probably been doing upholstery and woodworking all his life in one form or another. I think he comes from a family of furniture makers. He is a master and his videographer/editor is a genius. You are so entertaining and fun so I delight in watching both of you. You made your headboard perfectly.
Second that. CHEST'ER is fantastic in his little workshop.
He's not from furniture-makers-family. He just need to make money for his family in hard russian reality of living.
I don't think we're talking about the same man? The name of his chanel is Chester. He seems really happy with his life and I think he's from Italy.
@@paulacaddo2530 Oh. Im sorry for misunderstanding
I just searched for his chanel and the name is Chest'er not Chester. I never noticed that before.
So I work with foam like this all the time.... bandsaw works amazingly for cutting it
Let me just say I’ve learned lots watching your videos! I am an Architect with some novice wood working skills and construction background. I did however work on high-end yachts for a few summers whenI I was in college and when we reupholstered the seats we always used a spray adhesive in addition to the staples. This helped keep the fabric in place, helped reduced any wrinkles, and gave additional strength. Just some added knowledge for your tool set. Keep making cool stuff!
I'm an upholsterer and aspiring woodworker, I love watching your videos and have seen many but this one might be my favourite 🤣
It was painful to watch at times but hilarious and honestly considering you had no idea what you were doing, you did an ok job.
I saw the video where you came to England to build a bed with a subscriber, If you fancy another visit for an upholstery lesson hit me up. 👌
As someone who loves to reupholster furniture. I loved watching this so much. Ha ha ha ha thank you. For a first attempt it looks great.
Time for a collab with Kim's Upholstery! Their channel has some great videos on this and similar operations. The secret weapon was a length of aluminum conduit mounted on a drill driver to cut out the holes for the tufting needle through the foam.
There is nothing better than learning on the fly just like you showed in the video. Nice work and that headboard looks terrific! Happy Holidays to you & your family! 👍👍🎄🎄🎄🎄👍👍
There is an upholstery twine that’s strong, opt for that. Tuft first, then finish off. One big drill hole. Shortcut, cut a grid pattern on the front it will make the tufts look more tuffy. Have someone push on the front while you grab either some cotton or a finishing nail to tie it off. A button will make it easier to pull and push. Then with the corners you can trim the fabric to reduce the bulk and make it smoother. My grandpa was an upholsterer and taught my parents while I was the button pusher. But for a newbie improvising… this looks good. Nice job, just have to practice the even pulls. Like sanding it takes time. It’s also good for developing strong hands.
Jason, dude, my man, of your making mistakes then I'm making mistakes, you are a great inspiration to me so keep doing what your doing and we can both make mistakes that look great. Bob Ross said their are no mistakes, just happy little accidents. Stay frosty my friend.
DeWalt, and I'm sure every other company, makes a snap off razor blade knife. I almost never use the snap offs because I inevitably use it like a sword. (It's about a 6 inch blade all the way extended). Cutting rigid insulation and the like. Would be great for cutting soft foam.
Its the little details that sperate the good woodworker from the professional woodworkers. Nice job Jason.
BUD. When im working on a project in my shop I have your vids on even though its diffrent than what Im working on . I find that i pick up alot of tips and for some reason to hear your voice in the back ground helps me work through to tough spots. Im new to this wood working and make lots of mistakes but i am having a blast. You make me laugh which is good . From up here in northern Canada keep doing what your doing. Ill be here
watching.
I second the "once was enough" though. kudos for trying
One thing I found handy to do was to use the spray adhesive to adhere the batting to the foam. Then, on the surface of the batting, spray come silicone lube to allow the canvas or vinyl to freely pull over it. If you hadn't done the tufts, I would suggest that you drill a few 1" holes in the back to allow air to move, otherwise you get that suction thing going on when you compress the foam and it slowly sucks the air back in.
Love the end result. I made a headboard for our bed some years back. It has 10 mini surfboards on it. All I had for tools was a palm sander and it turned out great.
For cutting thick foam really quickly, use a hacksaw blade and a blow torch. It will go through the foam like a, well, hot hacksaw blade through foam. That's what I use for cutting out foam in gun cases.
Another project well done sir. As an outdoorsman, I'm loving your color choices. Always good to see the foreman keeping watch over ya too.
I work as an upholsterer, and if you want a cheap way to get a good foam knife, get a cake knife and grind an edge onto it. Works great!
Read some of the comments, sounded like some good suggestions. When I was a younger man who knew nothing about upholstering or wood working I decided to make a upholstered headboard to attach to a regular metal frame. Because I lived in a small apartment in a big city I went back to my parents home in the suburbs. I became stumped very quickly and went to my Dad, the engineer for help. To make a long story short the tufted headboard turned out OK but the memory of working and learning with my father was perfect! Thanks for bringing that memory up for me with your headboard video.
I'm no expert by any means but have made two headboards. I did the button and tuft before stapling the fabric to the back of headboard. This will give a deeper tuft and more control over the pleats. Another tip for the corners, you can cut some of the material to give it a more smooth look. Still looks nice!
This video was educational, inspirational and comical. It teaches one to experiment, learn by doing and not be afraid of trying something new. The best was your humor. If there was Oscar for genre called DIY humor, u would be a worthy nominee.
You did it. It's completely yours. Its an inspiration to anyone wondering what to do and how to do. Just do it. Thank you for what you do. Because you do it so well and so honestly.
Genius and master of all project works and subjects.Your works are brilliant innovative and very elaborate to learn by carpenters in this universe.Goodluck.
You inspire me man. I binge watch your videos. I have zero intention of making a bed, or shuffleboard table…. But I can’t turn it off!!!!! I’ll be making cabinets for the wife in the next several months when we get the money and your videos are invaluable.
This takes me back a few years when my wife found material that she wanted for a headboard and we made one. Great fun.
For cutting the foam you should have used your bandsaw. When I have to cut foam and it will fit on my 14" saw that is always the best way. I also have a cutter dedicated to cutting foam that is nothing more than a scroll saw or sabre saw with a really long blade enclosed in a really long guide.
little tip for next time on your foam you should mark up the postions of the tuffs and then using a hole saw cut out holes that are 20mm in diameter but dont go through the timber, then in the center of them mark up and drill 10mm holes; what this does if give you a little void to poke your needle through.
That was fun to watch. Good that you used batting, it is what keeps fabric nicely stretched and wrinkle free.
With all that resin, when do we see you building a river table 😛😛😛 Nice work, btw, especially when not having a plan! Like with houses, the first you build for an enemy, the second for a friend, the third for yourself...
I really liked this video. I may have been the only one but I was at the edge of my seat in anticipation to see how this turned out, it was a nail biter and I'm not kidding. Makers, creators, artists, etc. are always going to be the toughest critics on themselves so it makes sense that you would do the same. I think this turned out really good. Great job! Take care and have a good one! 🖐
I worked in upholstery for 6 years. You are correct we used a electric cutter similar to a bread knife. Usually pleats are made with buttons and tied off in the back with a synch type knot.
You did nothing wrong my man. The results are fantastic for the bed and headboard.
Great video. I wish I had enough space to do stuff like this. You always have a great attitude about your work, even if it doesn't exectly come out the way you want it.
when I cut thick foam like that I use my bandsaw... works for me, smooth as butter
As a person who sews, the repeated reference to buying foam at the fabric store causes me physical pain. Look around in your area for an upholstery supply store and spend less than half of what those two piece of foam will cost you at JoAnns. My place will cut it to size for me and laminate different densities of foam together to get the degree of firmness that I want. I once took them a cushion that I stitched up. They beveled the edge, added the batting, and stuffed it in there for me. I think I paid eight bucks.
If all you have is JoAnns, then you do what you gotta do. However, in a town with an upholstery supply shop, friends don't let friends by foam at JoAnns.
I'll never do any of this stuff as a public service, but I love watching the videos just for entertainment. Good stuff.
I just used your trick with ca glue and a scrap mitered piece to miter in the trim on my outfeed table. Worked a treat! Thanks!
Really enjoy the trying new stuff videos mixed in with your other builds. I often just go tinker and ‘make sawdust’ till something useful appears - getting reall good at the sawdust part! Merry Christmas to you and the fam!
As long as the headboard isn't going to face a ton of punishment, you could always just make a sturdy frame and use thick pegboard under the foam, batting, and fabric. That way there is no drilling required, you figure out the pattern on the back, make sure you are poking the upholstery needle through straight and level, and it gets done a heck of a lot faster. You can still cover that up with another board when finished if you are worried about the appearance of the pegboard, and even add a bit more structural sturdiness that way as well.
Also agree with many on here pointing out the need for buttons in your tufting. You can buy little metal craft cover buttons and as long as you aren't using a ridiculously thick fabric you can just duplicate the fabric used on the headboard. That or change the color, go lighter or darker, or even go with various colors to better match the room's color scheme/style.
Also for those looking to do this, be prepared for sticker shock when you go to buy furniture foam and batting. That stuff is ridiculously expensive (that or perhaps it was just a Covid supply issue markup when I went shopping for it). I was awfully tempted to just go thrift store shopping for a piece of furniture that had a bunch of sturdy foam I could re-use, but my wife's aghast look when I mentioned this thought made me think again.
That bed looks amazing I wish I had the tools to make myself and gf one just what we need
It looks Awesome. Winging it just makes you a true artist.
very good overall. it did make me kind of sad to see that beautiful black walnut ply wasted on something that no one will ever see. as for you just driving forward not knowing what you were doing... OUTSTANDING!!! that's how e learn
Loving your work. Never a problem only solutions.
Winging it is the best solution to most building projects.
I’m nowhere near a skilled woodworker or a upholsterer - but I’ve dealt with cutting thick foam a bit. A sharpened kitchen Chef’s knife works magic. Maybe put the foam on some cardboard and use a good chefs knife. Clean cuts. Of course band saw would be great too but maneuvering a large piece around a band saw can be cumbersome.
This type of project gives me the willies.
I've watched a lot of your videos (all of them actually) and I would like to request a video on when to perform an action. I get tools and techniques, but, for example, when do I plop something VS lay something?
Probably the most entertaining video I’ve seen today 😂😂😂
Next time you want to cut foam use a long kitchen knife such as a boning knife. Serrated bread knives make a good too
For your first attempt at upholstery it looks really good.
Looks great brother. Just winging it is pretty much me on every project. lol
Was fun to watch. Learned some stuff and frankly liked that you just tried it. Good channel!
Got myself a bottle of Eagle Rare. I am impressed. Very tasty. Cheers for the product placement, 👍🏻🥃🥃🥃
I enjoy watching your channel, I have learned a lot and had a few smiles at the same time. Keep it up!
Wait!!!!!!. Buy a mattress???? I was thinking next week was a mattress build. Oh well. Looks amazing. Good job roughing it.
I think it's beautiful, looks very nice.
I am impressed how many upholstry techniques were actually correct for not knowing what you're doing. Great job!!
Back to concrete fire pits it is!
Lmao yes!!! That sound effect is back! First vid of yours I ever watched had that every time the step number (or something numerical) changed.
I think you did an awesome job! In furniture factories they do use the electric carving knives on the foam, but even that takes some skill to get it nice and even. I'm surprised the glue didn't melt your foam! Some glues do. All in all, it came out beautiful, neat and clean.
In my opinion, it was a great job and I encourage you to continue daring DIY work. You will be proud of your self
Thank you! It brought me back years ago!
As a month-long "week-end project", I built a "tantra chair" about 4 years ago in very similar conditions, just without any skill in woodworking either, it took ages but turned out pretty well. I learnt a footlong carving knife works fine on foam, palette wood makes perfect slats and cutting the foam flush to the board is fine if you're pulling strong enough. I used PVC fake leather and studs, no tuffs, and learnt that studs are incredibly fragile under a hammer while you're pulling the leather, one stud each side at a time (this type of chair is only made of curves!).
Is upholstery foam the same awfully expensive in US? It was by far the biggest part of the project.
I had no idea what a tantra chair was... until I read this comment, and quizzically Googled it.
That is NOT a beginner-friendly project. Well done, sir.
When in doubt get 2 needles, one to push, other to align the pull back.
Well done! I started watching CHEST'ER. He does some awesome stuff on his channel. I learned a lot from him.
One more thing. The turkey carver with some silicone lube absolutely rocks for cutting foam. Get one at a thrift store. You'll know when you need to spray it with lube.
Awesome job btw. I continue to be impressed iwth all of your work.
Nice to see I'm not the only one that uses dumbbells with my work lol. Great video. I felt your pain after the first tuft and realized you had all those other holes to do.
😅😅😅😅 Good job! Just a little tip....you are supposed to tuft before you add it to the wood. You are so funny, we laughed alot. Thanks for the laughs!
I too thought the 3 in needle would make it through the first time I tried upholstery. Hehehe. You learned faster than I. I think you did great and you are the one that will be living with it. So if you like it, that’s all that matters.
Winging it is the fun way of DIY.
Been doing upholstery for 47 years, I had some cringe moments. As a teacher I give an A for effort, C for execution and a B for overall. Glad you found the 10-inch needle and a nylon thread would be best. Since you were putting the cover board on the back, the securing the thread was the right way.
Here is a tip when cutting foam rubber, no matter the thickness. Go to the kitchen and borrow your wife's electric carving knife. It slices through the foam like butter and it does not hurt the knife at all. I really enjoyed this video. Keep up the good work.
He said he didn't own one. Also why would it be his wife's?
Jason, just like many people have watched Your TH-cam videos to learn, there's a number of videos on creating tufted cushions "On TH-cam"!!! .... I built a breakfast nook on my daughter's porch and made tufted cushions for the back rest ... from a video I found on TH-cam brother.
The bed and headboard turned out fantastic and I have to admit, Neil Patrick Harris never showed up when I was making my daughters breakfast nook. LOL
I’ve only done upholstery once, that’s all it took 😂
if you cut foam again use a long bread knife
9:48 - What you need is either a foam cutting knife (about 8$ US in the Before Times) or a straight razor.
"When in doubt drill it out" WAS RIGHT THERE! IT WAS JUST RIGHT THERE
One great way to cut foam is a good old electric carving knife. Easy on 4" to 8" materials and makes smooth cuts.
Great video as always sir!
I used my band saw to cut that type of foam. It cut through it like a hot knife through butter and I was able to get really straight cuts as well.
I love your content man! I also love the transparency and ownership. Real is something this world needs more of, and you are
Im a professional upholsterer/seamstress. And although i give you credit for trying to do something you don't know how to do, there are many videos on TH-cam that teach how to do simple upholstery if you wanted to learn. A chair seat wrap would be a good first project. Learn by doing.
You could probably use a nicely sharpened chef's blade to cut the foam. Like a slicer or carving knife or something.
Dude... for future projects like this... drill 1 slightly bigger hole, but buy a second upholsterer's needle. push them both through at the same time, but turn one around so that as one goes through with the thread, the second pokes out ready to be threaded back the other way... Tighten the thread on the back of the headboard by tying the thread around a small bar (wood or metal) and it won't pull through from the front...
Well it looks great just hope the fabric holds without a button. Got my fingers crossed for you
There is a TH-camr called CHEST'ER who builds furniture from the beginning to end, not much talking but a lot of howto shown. He goes from Woodworking to finished Upholstery. Your stapling of the threads was pretty much how he does it most times.
I love it and I’m glad you did something you didn’t know how to do. I’d love to watch more videos like that!