ASSEMBLING ZONGSHEN / LIFAN WATER COOLED CG250 / CG200 163ML 167ML

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  • เผยแพร่เมื่อ 2 ต.ค. 2024
  • This video is made for people with no experience to be able to repair their engine in the easiest way.
    ASSEMBLING ZONGSHEN / LIFAN WATER COOLED CG250 / CG200 163ML 167ML
    The video is speed up on purpose to show the long working process in minutes. Please ignore and the audio is focus on the video, which is self explanatory.
    The video is created under Creative Commons Attribution license.
    Thanks for watching the video! Please subscribe!
    Rindërtimi i motorit ATV,
    ATV շարժիչի վերակառուցում,
    ATV mühərrikinin yenidən qurulması,
    Аднаўленне рухавіка квадрацыкла,
    Remont ATV motora,
    Ремонт на двигателя на ATV,
    亚视引擎重建,
    Recustruisce u mutore ATV,
    Remont motora ATV-a,
    Ombygning af ATV-motor,
    ATV motor revisie,
    ATV mootori ümberehitus,
    Muling pagtatayo ng makina ng ATV,
    Reconstruction de moteur de VTT,
    ATV motor werbou,
    ATV ძრავის აღდგენა,
    Umbau des ATV-Motors,
    Ανακατασκευή κινητήρα ATV,
    एटीवी इंजन पुनर्निर्माण,
    ATV motor felújítása,
    Ricostruzione del motore ATV,
    ATV қозғалтқышын қайта құру,
    ATV 엔진 재구축,
    ATV dzinēja pārbūve,
    Keturračio variklio remontas,
    Обнова на моторот на АТВ,
    Ombygging av ATV-motor,
    Reconstrução do motor ATV,
    Refacere motor ATV,
    ремонт двигателя квадроцикла,
    Reconstrucción de motor de cuatriciclo,
    ATV motor ombyggnad,
    ATV motoru yeniden inşası,
    Ремонт двигуна квадроцикла,
    ATV dvigatelini qayta qurish,
    Xây dựng lại động cơ ATV,
    funilaria,
    FUSCA,
    bike restoration,
    old bike restoration,
    motorcycle restoration,
    4 stroke engine,
    китайско атв съединител,
    китайско атв двигател,
    Двигатели за атв,
    боксер двигател,
    Boxer engine,
    Мотоциклетен двигател,
    Rebuilding ZONGSHEN / LIFAN WATER COOLED ENGINE CG250 / CG200 163ML 167ML,

ความคิดเห็น • 93

  • @Brummell69er
    @Brummell69er 2 หลายเดือนก่อน +1

    Im trying to figure out why my starter and teh staryer gears work but done engage the fly wheel. New starter, new gears
    Really strange!!!!!

  • @alfonsobolanos6334
    @alfonsobolanos6334 8 หลายเดือนก่อน +1

    Hello, is there a service manual for these engines?

    • @BoatMotors
      @BoatMotors  8 หลายเดือนก่อน

      th-cam.com/video/BykFu3PwqeI/w-d-xo.html

  • @Kpostma100
    @Kpostma100 5 หลายเดือนก่อน +1

    i got a question.i have a zongshen 250cc with 1 reverse gear and 4 forward gears but is is realy lacking gears. driving around 80 km/h is with realy high rpm and uncomfortable so i want to change the gears to a 6 speed. would that be posible? are the gears from different blocks interchangable?

    • @BoatMotors
      @BoatMotors  5 หลายเดือนก่อน

      I don't think that's possible

    • @Kpostma100
      @Kpostma100 5 หลายเดือนก่อน +1

      @@BoatMotors oh thats to bad. Wel thanks for your reply anyway

  • @gidionmosterd6783
    @gidionmosterd6783 หลายเดือนก่อน +1

    How much teeth has the starter and the starter gears

    • @BoatMotors
      @BoatMotors  หลายเดือนก่อน

      I haven't counted them

  • @andriuxas221
    @andriuxas221 4 หลายเดือนก่อน +1

    Does the 2 top clutch disks need to be in that different location or it doesnt matter?

  • @ovidius9862
    @ovidius9862 2 ปีที่แล้ว +3

    Lol numai după ce am dat pe 0,5x mi-am dat seama că ești romana:)). Trebuia să lași videoclipul întreg fara speed up așa înțelegem și noi românii cei peaci;))

  • @dallasbays9428
    @dallasbays9428 2 ปีที่แล้ว +5

    Dude you just saved my life, hopefully I can fix my clutch problem, mines stuck in 3rd to 4th gear

    • @BoatMotors
      @BoatMotors  2 ปีที่แล้ว

      Thanks!

    • @otylerhd4984
      @otylerhd4984 ปีที่แล้ว

      Did you ever figure that problem out mine it stuck in gear

    • @2AHGT
      @2AHGT 6 หลายเดือนก่อน

      @@otylerhd4984move the bike front little bit and try it stuck to me too

  • @George-fo5yg
    @George-fo5yg ปีที่แล้ว +1

    E romana ma😂

  • @me-ho6wp
    @me-ho6wp 2 ปีที่แล้ว +3

    Great video. I think this will help me with working on my 250 lifan motor

  • @labecaneduseigneur4898
    @labecaneduseigneur4898 2 ปีที่แล้ว +1

    Hello, is that there is a manual of disassembly or reassembly because I do not find one and I have to disassemble my engine to change left crankcase. Thank you in advance for your reply

    • @BoatMotors
      @BoatMotors  2 ปีที่แล้ว +1

      Hi, I created this video for you. Picture quality is not the best, but I hope it will help you.
      th-cam.com/video/BykFu3PwqeI/w-d-xo.html

  • @bypcustommotorised6347
    @bypcustommotorised6347 2 ปีที่แล้ว +2

    Can u run a lc cylinder on air cooled cg 250 motor id say no cause no wp provisions?

    • @BoatMotors
      @BoatMotors  2 ปีที่แล้ว

      Not possible, because the engine case is different and there is no water pump.

  • @universall586
    @universall586 ปีที่แล้ว +1

    Sunt și motoare zongshen de 250cc cu răcire pe aer?

  • @tomescuadrian-o4k
    @tomescuadrian-o4k 10 หลายเดือนก่อน +2

    Salut poți da pui un alt set mai mare 200 250

    • @BoatMotors
      @BoatMotors  10 หลายเดือนก่อน

      I can't sorry

    • @tomescuadrian-o4k
      @tomescuadrian-o4k 10 หลายเดือนก่อน

      Am un bashan de 20cc cînd dau la automat sal pornesc electo motorul invirte in gol ce sa aibă

    • @JeanValjean-w2y
      @JeanValjean-w2y หลายเดือนก่อน

      @@tomescuadrian-o4k rulmentul unisens

  • @tylerdavis9751
    @tylerdavis9751 ปีที่แล้ว +1

    What size clutch is this I have been looking for over a week and can’t find the assembly I ordered a 5 disc it’s 130mm diameter on the gear but still won’t fit any leads would be much appreciated 😅

  • @henrydramalist
    @henrydramalist ปีที่แล้ว +1

    Bro that timing gear ⚙️ wasn’t on a correct timing it might affect the performance of the bike 🏍

  • @daveyspider
    @daveyspider 2 ปีที่แล้ว +1

    great vid i wonder if you could help me i have the same engine but the 125 one do you know how to ajust the cam chain its driving me nuts as i cant find ANY info anywere thanks

  • @radek4999
    @radek4999 10 หลายเดือนก่อน +1

    the clutch lever arm does not return to me after installing a new clutch, do you know where the problem is? Xmotos xb35 250ccm

    • @BoatMotors
      @BoatMotors  10 หลายเดือนก่อน

      Did you install all the parts?

  • @Іван-г8к
    @Іван-г8к หลายเดือนก่อน +1

    Яка прокладка підійде між половинами і де купити?

    • @Іван-г8к
      @Іван-г8к หลายเดือนก่อน

      Треба на 200

    • @BoatMotors
      @BoatMotors  หลายเดือนก่อน

      ebay.com

  • @angelonoelhello8956
    @angelonoelhello8956 2 ปีที่แล้ว +1

    Ik.looking for the water cooled cylinder block for that unit -_- no availablr on the market geeezzz

    • @BoatMotors
      @BoatMotors  2 ปีที่แล้ว

      phoenix.craigslist.org/nph/mpo/d/phoenix-atv-go-kart-200cc-cylinder/7542504904.html?lang=en&cc=gb

  • @shanevernon3222
    @shanevernon3222 2 ปีที่แล้ว +1

    What size spanner nut socket did you need to remove the gear next to the clutch basket?

  • @George-fo5yg
    @George-fo5yg ปีที่แล้ว +1

    Salut miam luat un bashan 200 racire pe apa si nu intra in viteza decat in N si R cand dau insus nu intra in 1234 ce problema ar avea motoru nu e pornit?

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว +1

      It could be many things. The engine must be disassembled and inspected

    • @George-fo5yg
      @George-fo5yg ปีที่แล้ว +1

      ​@@BoatMotors thx man I will report back after I inspect

    • @George-fo5yg
      @George-fo5yg ปีที่แล้ว +1

      ​@@BoatMotors am o intrebare pompa de apa este angrenata de un pinion si nu mai are nici filtrul ala care vine pe ax si se strange cu cheie cu 3 dinti si as vrea sa pun cum a fost probabil adica pompa de apa trebuia sa fie invartita de pompa de ulei am dreptate?

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว +1

      @@George-fo5yg The water pump is driven from the gear which drives the oil pump

  • @OvidiuAlb-n9j
    @OvidiuAlb-n9j 7 หลายเดือนก่อน

    Salut,ce rol are capacul acela cu 3 șuruburi de lângă ambreaj?

  • @universall586
    @universall586 ปีที่แล้ว +1

    Ai idee de ce mi se încălzește motorul foarte tare zongshen 250 răcire aer😢, multumesc!!!

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว

      Viteză mică, ulei prost și amestec sărac de combustibil

  • @cristianmicu6254
    @cristianmicu6254 4 หลายเดือนก่อน

    Te salut! Merge setul de 250 in locul celui de 200?

  • @mauricegibbs5003
    @mauricegibbs5003 2 ปีที่แล้ว +1

    What is name of tool you used to pull gear next to clutch basket plz answer asap

    • @BoatMotors
      @BoatMotors  2 ปีที่แล้ว

      Spanner Nut Socket

  • @kasulejohnbosco7206
    @kasulejohnbosco7206 2 ปีที่แล้ว +1

    I have songshen have problem with wearing

    • @BoatMotors
      @BoatMotors  2 ปีที่แล้ว

      Follow the link for wiring diagram.
      atvconnection.com/forums/1-engine-problems/350164-kl-250-zongshen-250-needs-wiringdiagram-lynn.html

  • @domgrom22
    @domgrom22 ปีที่แล้ว +1

    what its the clearnce size for the valves?

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว +1

      Intake: 0.05mm
      Exhaust: 0.10mm

  • @henrygibbs5736
    @henrygibbs5736 ปีที่แล้ว +1

    have same engine but cant get it to run , it sparks but wont fire up and has fuel

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว

      Clean the carburetor and check the compression.

    • @henrygibbs5736
      @henrygibbs5736 ปีที่แล้ว +1

      carbs cleaned , blew all the jets out fully stripped the carb and rebuilt it , its getting fuel thre carb but not starting

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว

      @@henrygibbs5736 Check the compression. You may have burned valve

  • @mihai44
    @mihai44 ปีที่แล้ว +1

    Salut! Ai idee de ce imi arunca ulei afara pe orificiul din spatele electromotorului?

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว

      I'm sorry I missed this question! This opening is for crankcase ventilation. The first reason is if you have too much oil in the engine. Don't overfill the engine. The second reason is worn out piston rings piston and cylinder. The gasses pass thru the piston rings and push the engine oil out. The top end need to be rebuild.

  • @MihaiBecea-ci7uk
    @MihaiBecea-ci7uk ปีที่แล้ว +1

    Salut am și eu un cross cu motor lifan de 150 și se apasă foarte greu ambreiajul ce ar putea fi? Mulțumesc!

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว

      Ambreiajul cablului poate necesita lubrifiere

    • @MihaiBecea-ci7uk
      @MihaiBecea-ci7uk ปีที่แล้ว

      @@BoatMotors l-am uns și degeaba merge foarte greu tija aia de iasă. Din cutia de viteze

  • @rustynutz4493
    @rustynutz4493 2 ปีที่แล้ว

    did you have to make your own tool to remove the thing blocking the clutch basket removal ? What is that and why is it not on the 250cc dirtbikes?

    • @domgrom22
      @domgrom22 2 ปีที่แล้ว

      did you find out what is this tool called?

  • @christopherblair3667
    @christopherblair3667 ปีที่แล้ว

    That's sped up voice sounds like a minion

  • @georgebalan6279
    @georgebalan6279 ปีที่แล้ว +1

    Salut. Imi poti spune te rog din ce cauza la acelasi motor ca cel din video unde e treapta 3 se comporta ca si cand ar fi scos din viteza. E reparabil? Se merita sa ma apuc de el sa il desfac sau mai bine iau alt motor?

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว

      Ai uzat roata dințată. Daca ai experienta o poti repara, daca nu ai experienta iti poti cumpara un motor nou.

    • @georgebalan6279
      @georgebalan6279 ปีที่แล้ว

      @@BoatMotors nu stiu ce s-a intamplat, doar ca dintr-o data fara absolut nici un fel de zgomot a disparut treapta a 3-a

  • @landontucker4540
    @landontucker4540 2 ปีที่แล้ว

    For real question what gasket is that called? Mine broke and I can’t find it anywhere

    • @BoatMotors
      @BoatMotors  2 ปีที่แล้ว

      I may have a set of gaskets. I'll check today. How can I contact you?

  • @mumlareef
    @mumlareef 2 ปีที่แล้ว +1

    What is the head bolt toque

  • @richardujacky2303
    @richardujacky2303 ปีที่แล้ว

    4:29 where can i buy that part and bearing

  • @niezam07
    @niezam07 2 ปีที่แล้ว +1

    dude...those are 250cc? it's so so so huge...

  • @никитапримак-ъ6э
    @никитапримак-ъ6э 2 ปีที่แล้ว

    Hi mate. Thanks for the video, really helpful. My question: do you have a repairing manual for zongshen 167ml(the same as this one, but 200cc)? I need bolt's torque, piston and rings repairing sizes and clearance, direction of rings locks. Thanks in advance ☺️

    • @roshanphunwasi2299
      @roshanphunwasi2299 ปีที่แล้ว

      I also have a 200cc 167ml and I'm looking for the intake and exhaust valve spacing would greatly appreciate it 🙂

    • @никитапримак-ъ6э
      @никитапримак-ъ6э ปีที่แล้ว

      @@roshanphunwasi2299 I've made 0.05mm for intake and 0.08mm for exhaust

    • @kamelmessast9552
      @kamelmessast9552 5 หลายเดือนก่อน

      Bonjour j'ai fait aussi 0.06 admission et 0.08 échappement
      Pour le moteur ZS167FML 200cc mais a chaud le moteur ne tiens pas le ralenti 😢

  • @edwerts7096
    @edwerts7096 ปีที่แล้ว

    what kind of socket did you use to remove the nut on the round gear next to the clutch basket. Mine has a round nut with square slots in it.

    • @FirstAidIndustries
      @FirstAidIndustries ปีที่แล้ว

      I think it's a-2355 part number (here in nz) 22mm castle socket

  • @snrsmh
    @snrsmh 2 ปีที่แล้ว +1

    Bolts torque?

  • @needallltd7991
    @needallltd7991 2 ปีที่แล้ว

    Piston koto mm?

  • @danielspols5252
    @danielspols5252 ปีที่แล้ว +1

    What are the valve gaps?

    • @BoatMotors
      @BoatMotors  ปีที่แล้ว

      Intake: 0.05mm
      Exhaust: 0.10mm

    • @danielspols5252
      @danielspols5252 ปีที่แล้ว

      Thanks a lot

    • @alfonsobolanos6334
      @alfonsobolanos6334 8 หลายเดือนก่อน +1

      @@BoatMotorsIs it the same for the 200cc?

    • @BoatMotors
      @BoatMotors  8 หลายเดือนก่อน +1

      @@alfonsobolanos6334 Yes

  • @sammysefiane9541
    @sammysefiane9541 2 ปีที่แล้ว +1

    Thanks for the video. Do you know what size washer goes into the electric starter housing? Unfortunately lost the one I had

    • @BoatMotors
      @BoatMotors  2 ปีที่แล้ว +1

      Everything in this motor is in metric standards.
      If I understand you correctly I believe it is 6mm.
      Thanks!

    • @sammysefiane9541
      @sammysefiane9541 2 ปีที่แล้ว +1

      @@BoatMotors big ups bruv 🙏🏽🫡