Self discharging cells hurting my storage capacity, So doing some maintenance on my wall.

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  • เผยแพร่เมื่อ 27 ก.ย. 2019
  • Getting some much-needed maintenance done on my Powerwall & the farm powerwall. The first 80p pack I looked at was about 2 years of service and had an NCR18650 that had gone bad this surprised me no end as they are known within the community as extremely good cells and in fact was my first cell that was a heater cell and not a Sanyo!
    ☀❄FLIR Thermal camera for my iPhone - www.diypowerwalls.com/flir ❄☀
    The second battery was one I built around a year ago but only was put into daily service on the farm 4-6 months ago. Turns out it was a Sanyo heater cell causing the pack to self-discharge.
    Both faulty cells were disconnected by not removed. Being zero volt they pose no risk anymore and the reward for effort just wasn't there to replace them.
    The discharger/charger I use is the iCharger X6 - goo.gl/GtBtW9 & is just a workhorse of powerwall builds can highly recommend the little units. Also, use this cheap little Clamp Tester -- goo.gl/z8b4uJ to double-check voltage and current. Another tool that has stood the test of time in my workshop.
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ความคิดเห็น • 246

  • @davesharp5197
    @davesharp5197 4 ปีที่แล้ว +16

    Casually removes 10kwh, that's more than my property needs in a summers day

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +2

      We average 50kwh usage per day if i get lots of jobs in that can easily double or triple

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +3

      That's a considerable amount of energy!

    • @nathanprofit3966
      @nathanprofit3966 2 ปีที่แล้ว

      i guess this lithium ion battery is more expensive to build than LiFePo4 battery

  • @gasparini76
    @gasparini76 2 ปีที่แล้ว +4

    Would you be kind enough to teach us how to install this monitor and software that is monitoring all cells, please?

  • @AveRage_Joe
    @AveRage_Joe 4 ปีที่แล้ว +6

    Always enjoy watching your videos!

    • @dylanc9275
      @dylanc9275 4 ปีที่แล้ว +3

      Miss your videos

    • @AveRage_Joe
      @AveRage_Joe 4 ปีที่แล้ว +7

      @@dylanc9275 Was down workn on next video last night!🤘

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +2

      Weeee need some BOOM @averagejoe !

  • @RaithUK
    @RaithUK 4 ปีที่แล้ว +5

    Good to see a maintenance update, reminds every one that you do have to maintain this stuff. Also it really highlights the great use thermal camera's in this sort of field of electronics.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +3

      I'm going to pull my whole battery and so a bunch of tests - summery will be filmed but bulk will be because it REALLY needs to be done. No more excuses i must complete this task asap

    • @RaithUK
      @RaithUK 4 ปีที่แล้ว

      @@HBPowerwall Im sure youl get it done, and given how closely you watch your system i recon there probably wont be any issues ow though its great to check it like you would a gas boiler for safty each year.

  • @quake101
    @quake101 4 ปีที่แล้ว +4

    I'm getting ready to do this with one of the packs in my powerwall! Good video!

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +4

      I'm going to do it to every thing i have --- time to test it all

  • @jimthvac100
    @jimthvac100 4 ปีที่แล้ว +2

    I have always wondered about using so many cells spot welded together and only way to tell which cell is bad is to completely disassemble the pack. It seems there is so much labor involved in building and testing these little 18650 cells . Thinking of all the time saved by building packs with inexpensive Prismatic LIFePO4 cells that can be bought at 100 to 400 amps each. and so much easier to build battery banks. Even if these 18650's are less expensive one's time is worth something. Heck I can work some jobs that pay alot more than the money I am saving testing and building these tedious packs and they would last a lot longer too. I can still see using these cells for light weight batteries for bikes but not for home use. The camera worked great for find the bad cell.

  • @pieterbezuidenhout2741
    @pieterbezuidenhout2741 4 ปีที่แล้ว

    Beautiful setup you got there and caught on number of ' doing it the right way ' tips thanks.
    Greetings from South Africa.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Thanks for tuning in buddy

  • @drubradley8821
    @drubradley8821 4 ปีที่แล้ว

    Just doing my yearly check up, upon how you are doing... Looks like you are rolling along smoothly, which I am glad to see... The Thermal cam is a great and clever idea, Dru

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Thanks for checking in buddy - yep all going as smooth as expected

  • @user-ix6rr2zz9c
    @user-ix6rr2zz9c 4 ปีที่แล้ว +11

    I also wanted to build a battery like yours but preferred LiFepo4.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +3

      Be sure to upload and send me links to videos!

    • @user-ix6rr2zz9c
      @user-ix6rr2zz9c 4 ปีที่แล้ว +3

      @@HBPowerwall Yeah well

  • @Murph9000
    @Murph9000 4 ปีที่แล้ว +3

    You're absolutely correct to beat the safety drum. There are too many people around who treat 18650 Li cells too casually. They just don't realise the difference in risk compared to the 1.5V AA (or C & D) cells that they have casually abused in the past.
    To really highlight the risk factor, I have an intentionally scary comparison. With typical 10Wh 18650 Li cells, approximately 28 of them have rated energy (which is less than total energy) equivalent to 1 stick of dynamite; 1 MJ. Sure, they can't release their energy quite as fast as dynamite, but they can release it very quickly under some failure modes.
    That's not to suggest that they can't be used safely. It's just to help people treat them with a more appropriate level of respect and better understand the level of energy they are handling.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +2

      Trying to beat it with out being stupid - but it's crazy important with all the new members to the community

  • @pianojacq
    @pianojacq 2 ปีที่แล้ว +1

    I love this channel, it shows in a very practical way what happens when you start operating anything 'at scale'. The quantities of cells you are using and the various interconnect options, their advantages and drawbacks all come to life in a way that no theoretical article could ever cover. I have done quite a bit of technology over the last 4 decades and have learned a lot of that 'the hard way', including converting an existing residence to being totally off-grid with a homebrew windmill and solar installation. But compared to what you are doing that was small potatoes and I'm quite happy to hitch hike along on your store of knowledge. Consider doing a write-up of all the information in your videos in book form, I'd be more than happy to buy it.

  • @batteryeveryday6248
    @batteryeveryday6248 3 ปีที่แล้ว

    Good job on this one. Really illustrates how to do troubleshooting on your packs.

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      Glad it was helpful!

  • @korishan
    @korishan 4 ปีที่แล้ว +1

    Goes to show that a high current IR SD cell will never blow the fuse, but still bring the pack down. Nicely done Pete. Too bad heat IR cameras are so dang expensive, I'd love to have one.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Brings them down fast too - if i go back to the farm today i'll check log files and i'll be able to see how much energy has been used to keep that one cell alive!

    • @rkan2
      @rkan2 4 ปีที่แล้ว

      The phone cameras can be had for cheap used!

    • @korishan
      @korishan 4 ปีที่แล้ว

      @@rkan2 What's considered "cheap" $200-300?? I havent' seen a decent one below $150. And for "my" wallet, cheap needs to be

    • @rkan2
      @rkan2 4 ปีที่แล้ว

      @@korishan At least in ebay.co.uk, there have been used FLIRs for iPhone for less than 100$. The SEEK thermal camera can be had new for less than 200$. Any of those is sufficient enough for detecting bad cells like in this video. I imagine some smartphones with integrated thermal camera (and an ancient Android version) can be had for less than the examples.

  • @richardriehle4159
    @richardriehle4159 4 ปีที่แล้ว

    really enjoyed this . the drive too.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      I love the drive out there BUT i've never seen it rain or the creeks flowing out there - can't wait for that i'll be out there on the deck in a hammock - will be amazing!

  • @glennlockey1012
    @glennlockey1012 4 ปีที่แล้ว

    My flir camera is on route! Can't wait to check over my powerwalls

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      I'm now thinking i'm going to pull every battery and capacity test, thermal test & self discharge test everyone.. Need to rebuild my shed battery to 24v so I can run the iCharger X6 for a few weeks solid charging & regen discharging

  • @paulg7407
    @paulg7407 4 ปีที่แล้ว +3

    This video will get a lot of views, you are talented

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Certainly hope so, it's coming up to the bills season and sure would help!

  • @smca7271
    @smca7271 4 ปีที่แล้ว

    top video..thanks for sharing...almost green grass in your backyard..

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      My yard is so dead also - everywhere around here is terrible. I feel for the farmers

    • @smca7271
      @smca7271 4 ปีที่แล้ว

      @@HBPowerwall bring on the rain..fill our dam, its got to come soon.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      @@smca7271 Hope so !!

  • @jasonmiddleton5491
    @jasonmiddleton5491 3 ปีที่แล้ว

    Definitely a thermal imaging camera is a must

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      One tool you can use in the bedroom & the workshop! lol

    • @jasonmiddleton5491
      @jasonmiddleton5491 3 ปีที่แล้ว

      @@HBPowerwall what for finding faulty lights and plug sockets?

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      'air leaks' lol

    • @jasonmiddleton5491
      @jasonmiddleton5491 3 ปีที่แล้ว

      @@HBPowerwall as in 'gaps' where air can leak through such as a window

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      sure why not lol

  • @frankz1125
    @frankz1125 4 ปีที่แล้ว +5

    Awesome vid. I want to get me a thermal cam. Looks great. Thank you

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +2

      Yeh they are a handy tool for sure

    • @ahaveland
      @ahaveland 4 ปีที่แล้ว

      @@HBPowerwall but so damned expensive!

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      Safety can't be free lol

    • @frankz1125
      @frankz1125 4 ปีที่แล้ว

      @@HBPowerwall how much are they?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +2

      @@frankz1125 www.diypowerwalls.com/flir

  • @sta427
    @sta427 4 ปีที่แล้ว

    Thanks a lot for videos i really enjoy.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Thanks as always for tunning in

  • @rohanwilschefski2549
    @rohanwilschefski2549 4 ปีที่แล้ว +2

    I would recommend using the x6 balance leads even with a 1p to get an accurate charge and discharge

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      I keep forgetting - when i do the big test this week i'll be sure to do that... HANG ON - can i grab the icharger x6 back lol

    • @rohanwilschefski2549
      @rohanwilschefski2549 4 ปีที่แล้ว

      HBPowerwall lol. You might need the charger for that.

    • @thomaskoorneef7777
      @thomaskoorneef7777 4 ปีที่แล้ว

      HBPowerwall I’ve been trying for months to buy a icharger X6 anyone got them for sale up your way.

  • @batterymooch
    @batterymooch 4 ปีที่แล้ว

    Flat black paint works great too if you need to bring the emissivity of the nickel strips up to what the thermal camera is expecting.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Yes i've heard this before but won't be paining my beautifly built packs lol

  • @johnjamce1146
    @johnjamce1146 4 ปีที่แล้ว

    it only take one cell to bring down a big pack good job Pete

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      I think i'm actually disappointed that i've had this issue already, but now i'm aware of the issues i'll be more proactive

    • @johnjamce1146
      @johnjamce1146 4 ปีที่แล้ว

      there will have some cell failing but you guy have learn so must over the years failure is minimum

  • @ThanosSustainable
    @ThanosSustainable 4 ปีที่แล้ว +2

    Spot weld the negatives together and solder fuse wires on the positives that solder easily. That how I (intend to) do it!

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      Good thinking - least your taking out half the heat. Might even get away with one solid piece of nickel strip rather than three small.That would make it even faster again.. Good thinking!

    • @ThanosSustainable
      @ThanosSustainable 4 ปีที่แล้ว +1

      HBPowerwall the cells will get much less heat than half, since it’s SO much easier to solder the positive, it only takes a second.

    • @ahaveland
      @ahaveland 4 ปีที่แล้ว +1

      Yes that's most effective. You only need a fuse on one side and that makes it easier to check.
      Plus, the positive has so little thermal mass you can solder quickly and only need the tiniest blob of solder for it.

    • @Tim_Small
      @Tim_Small 4 ปีที่แล้ว

      @@HBPowerwall Have you tried spot welding the leads on ceramic or glass axial fuses? 1000 fast blow 5A axials are under 10 USD...

  • @jimhofoss9982
    @jimhofoss9982 4 ปีที่แล้ว

    disconnecting one bad cell is easy enough....replacing that cell with another good one, is a whole lot of work! Those interlocking 18650 cell holders require that side of battery to be disassembled to replace one cell. I made a template of the cell spacing, and made two cell holder ends out of plywood with 18 mm holes. When I find a bad cell, I can unsolder both ends of the bad cell, and simply slide it out, without entire pack disassembly. Slide in the new cell, solder it up, and BOOM, back in business, in a fraction of the time. Use this method on my ebike, too, with 40152 LiFePO4 cells, with screw terminals and buss bars. Good for easy, long term maintenance

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +2

      under two min to replace a bad cell - break four little tabs on one end usually the negative side push the cell out - thicker wire on the negative side holds that side in - positive has a fuse ... done takes more time to heat the iron than to replace cells

    • @jimhofoss9982
      @jimhofoss9982 4 ปีที่แล้ว

      HBPowerwall I see your trick, well played!

  • @zemadeiran
    @zemadeiran 4 ปีที่แล้ว

    Root cause analysis my son, that thermal is a winner

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      For sure - the best bit is I think i grabbed this thermal camera off ebay second hand for 150.. they are out the cheap !!!

  • @FM-fn7eo
    @FM-fn7eo 3 ปีที่แล้ว

    incredibil nice work .

  • @robertpeters9438
    @robertpeters9438 13 วันที่ผ่านมา

    I always thought it best to have a FET per cell to deactivate electronically.

  • @cristof48
    @cristof48 4 ปีที่แล้ว +1

    Hello Peter, I am French, could you please tell me what is your IR camera for température.
    About the X6, the X6 specification said 7 to 32V DC for input. but you are charging at 4,15 V.
    May be I dont understand something. Can you help ?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      www.diypowerwalls.com/flir is the camera I'm using (one for my iPhone) it is about three years old now but what a tool to own!!! input voltage is 7-32v output it will charge like any other charger depending on settings

  • @glennsepelak5113
    @glennsepelak5113 3 ปีที่แล้ว

    awesome video, i learned a lot thank you

  • @peterduxbury927
    @peterduxbury927 3 ปีที่แล้ว

    It won't be long before thermal imaging cameras become an integral part of your mobile phone. Perhaps also an "Edge Camera" on the mobile phone, for looking into slim or narrow dark spaces and filming.

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      Already in a few ...

  • @Dutch_off_grid_homesteading
    @Dutch_off_grid_homesteading 2 ปีที่แล้ว

    heya yes you have to check you batteries as specily in the begining just to make sure it is safe, but wen you have bilt something cool like that you want to see it every day

  • @adamcecere3369
    @adamcecere3369 4 ปีที่แล้ว

    Great video once again Pete. What is the thermal camera that you use? It looks like an App on your phone.🤔. Also is it safe to say that as the pack gets bigger there is less heat, in turn harder to spot faulty cells. But for this to be an issue it would have to be about 1000p upwards?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      I use www.diypowerwalls.com/flir for my iPhone works great! I think the bigger the packs the hotter the cell would get and faster just because there is more potential amps due to the pigger parallel pack

    • @Validole
      @Validole 2 ปีที่แล้ว

      @@HBPowerwall Not really, the voltage over the cell is still just one cell's worth, and adding more cell's in parallel doesn't raise the voltage, so doesn't raise the current (it's not blowing the fuse, so it's not so low-resistance that the internal resistance of the rest of the cell's would start to matter much.

  • @chriskennedy7534
    @chriskennedy7534 4 ปีที่แล้ว

    Hey Pete, if you were starting again, would you stick with 80p or the 160p or a different size pack for your home set up ? Cheers and thanks for all the experience you've shared.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      BIgger is better - is the new thinking - more cells easier to keep balanced (perhaps harder to maintain)

  • @dtec30
    @dtec30 4 ปีที่แล้ว

    Wondering if hanging the packs on Anderson connectors for like a quick swap would be an idea for the rack you made?

    • @dtec30
      @dtec30 4 ปีที่แล้ว

      Like a French cleat style

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      I don' t think i like andersons - like the more mechanical approach to connecting batteries

    • @dtec30
      @dtec30 4 ปีที่แล้ว

      @@HBPowerwall ah okie dokie

  • @ReubenHorner
    @ReubenHorner 4 ปีที่แล้ว

    What cell holders on the ends are you using?
    Are they just a standard eBay spec one?
    That thermal camera looks pretty tempting to buy

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Keith supplies all my holders, sleeves & bits and pieces - ebay.to/2IqaWUR

  • @johnnyzee383
    @johnnyzee383 2 ปีที่แล้ว

    @4:26 your looking at the cells visually, well ive done many packs in this manner and just because it looks nicely soldered doesnt mean it is..you can always check each of the cell voltages, of course they should be the same ( in Parallel) and if theyre not then that cell is not connected and will have to be resoldered. The other thing is that one cell may have an internal short, if you have an accurate temp gun you can tell which one it is, and then remove it from the pack...

  • @jasonflt
    @jasonflt 4 ปีที่แล้ว

    Pete what are you doing to use as step down instead of the one you are using?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      No more stepdown - just go 48v fans and Batrium WatchMon4 can handle upto 60v so it'll run direct also

  • @saltylug
    @saltylug ปีที่แล้ว

    Hi Pete,
    still building my 18650 powerwall. Your videos have been an inspiration. Just a question from your video. How big is the 18650 portable recycled powerpack (and bms) that you use to charge discharge with your icharger X6. Have you made a video building the recycled powerpack? What do you charge the powerpack with? Cheers, Paul

    • @HBPowerwall
      @HBPowerwall  ปีที่แล้ว

      uummmmmm errrr, I made a build video on it, th-cam.com/video/1NG6L41yQkk/w-d-xo.html - i hope that is the one you were referring too as I don't have the time to rewatch it hehe

    • @saltylug
      @saltylug ปีที่แล้ว

      @@HBPowerwall Cheers, Pete

  • @Wrensspeedshop
    @Wrensspeedshop ปีที่แล้ว

    I’m in the process of collecting my 18650 batteries and was curious yes they were charged during the day via solar then utilizing either some sort of grid tie inverter etc. discharge the power back into the grid? Is this something you can do, something that you do actually do yourself and if so roughly how long would one of those packs last?
    Also roughly what could it run? I’d be looking to placing them in my shop what does temperatures that fluctuate from very hot to very cold. I try to keep the AC running out there but it’s a 30 x 40 shop with 13 foot tall rafters which tells you how tall it is so it’s not cheap to keep cool lol

  • @LithiumSolar
    @LithiumSolar 4 ปีที่แล้ว +2

    4:22 Why do some of those cells have thicker copper wire (not fuses) on the positive side?!

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      to hold the bus bar in place - other side has the fuse wire and they are offset

  • @samdob9832
    @samdob9832 หลายเดือนก่อน

    Good morning
    why not use nickel strips per point and put a bms? That would be easier, right?
    THANKS

  • @jorgealeman1922
    @jorgealeman1922 3 ปีที่แล้ว

    lately i been wanting to learn how do do this and been wanting to build
    something. im JUST starting. helped clean a hoarders house which had 2
    kobalt 80V lawn mower batteries which never saw use and degraded just
    sitting in that rate hole. of the 40 cells i got 20 in good "physical"
    condition.
    before i even bother testing charger discharging ( and
    buying all the relevant equipment) i need to start stocking up to make
    it worth my time. any suggestions for where i can acquire sources? this
    weekend im going to ask around at local Lowes/Home depots and see if
    they are willing to allow me to give some of these battery packs a
    second life.

  • @dietersautier2908
    @dietersautier2908 4 ปีที่แล้ว

    Great Videos and channel. I've a question about cells which shows a kind of rust between inner and outside. It looks like a liquid but the cells a really good. do you know what that is? thanks in advance. Dieter from germany

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      Sounds like electrotie or just moisture either way that would be placed into the recycle bin for me.

  • @Tim_Small
    @Tim_Small 4 ปีที่แล้ว

    Have you come across any cells which have blown the fuses yet? I was thinking with such large 80p packs you might not notice one which has self-disconnected and you might even need to run around with a meter to spot it (broken fuse wires can be pretty tricky to spot sometimes).

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      I can say i don't think i've ever had a 'blown' fuse - i've had broken fuses but i feel they are from poor handling as opposed to electrical issue. THAT said i have stuffed up preaty bad and shorted a 24v pack (7S) and blew all 80 fuses on the first cell to the short. But that was my fault not a cell level fault.

    • @Tim_Small
      @Tim_Small 4 ปีที่แล้ว

      @@HBPowerwall Would you be able to spot one in amongst an 80p pack tho? If you had a failure with lower resistance internal short than the ones in the video, it'd just blow and you might never know.

  • @simplyfocus9937
    @simplyfocus9937 4 ปีที่แล้ว

    Good morning. Thanks for all your videos. Do you have a 48v setup

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      I have a 40kwh 48v setup & a 10kwh 24v in my workshop

    • @simplyfocus9937
      @simplyfocus9937 4 ปีที่แล้ว

      @@HBPowerwall can you send me the links

  • @donnib
    @donnib 4 ปีที่แล้ว

    Hi, since these are parallel packs in series and you remove one, the voltage for the battery will drop respectively 3,7v until you put it back in service, is that correct?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Why would it drop to 3.7?

    • @donnib
      @donnib 4 ปีที่แล้ว

      @@HBPowerwall So please correct since i am new to this, you have let's say 14s80p for example and you remove one of those 80p pack right ? Each pach is 3,7v and in series all 14 give 51,8v and you remove one of the pack doesn't it drop the voltage of the battery to 48,1v ? What am i missing ?

  • @offtherockcycles
    @offtherockcycles 5 หลายเดือนก่อน

    great video! just wondering why the cells are joined to the bus bar with fuse wire? what would situation would cause a fuse wire to blow?

    • @HBPowerwall
      @HBPowerwall  5 หลายเดือนก่อน +1

      battery falls off the wall and dead shorts, or any dead short for that mater

    • @offtherockcycles
      @offtherockcycles 5 หลายเดือนก่อน

      Thanks going to watch all your videos. I have a bike shop and have tons of batteries with blown bms and dead cells etc I want to recycle. I will copy what you have done and make 1s packs maybe of about 30-p. :) thanks @@HBPowerwall​

  • @SpencerHHO
    @SpencerHHO 3 ปีที่แล้ว

    If you haven't already, consider a solid state relay for your hot water.

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      SSR burnt out in under 30 days on and off a few times a day under a 40 amp load. Gave up on them for now.

  • @bangcrashtinkle6718
    @bangcrashtinkle6718 3 ปีที่แล้ว

    I've been watching your vids to learn more and I think they're great. Do you use 5amp fuse wire to solder the batteries to the bus bars? Thanks for all you do

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      Yes i did, now I try to use the fused nickel strip

    • @bangcrashtinkle6718
      @bangcrashtinkle6718 3 ปีที่แล้ว

      @@HBPowerwall why the change? As I understand each cell will peak at 5amps and a bad one would short internally and go above that but be self isolating as it burned out the 5amp fuse wire. Or do I have that soooo wrong?

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      its faster, and spotwelding has been well proven to be better - i can't spotweld the fuse wire because i can't focus that small

    • @bangcrashtinkle6718
      @bangcrashtinkle6718 3 ปีที่แล้ว

      @@HBPowerwall ok.. I built a spot welder from a microwave to build my first 7s3p 18650 battery pack for my ebike,. The whole thing cost me about £20. It worked well. Your twisted wire bus bars looked cool though

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      20bucks if it worked you’d be hard possession to beat that price !! Well done 👍

  • @TF-pz9lp
    @TF-pz9lp ปีที่แล้ว

    hi, why is the fuse blown? What is the fuse wire size? how many mm thick copper wire

  • @marcostorres-nazario7891
    @marcostorres-nazario7891 4 ปีที่แล้ว

    Hi from Puerto Rico. Do you finally create a battery of about 100 cells and use it. It worked?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      I did a '12v' battery 18 months ago out of 120 cells - still going

  • @Wrensspeedshop
    @Wrensspeedshop ปีที่แล้ว

    For each of those battery blocks you have on the wall, how many batteries do they consist of?

    • @HBPowerwall
      @HBPowerwall  ปีที่แล้ว +1

      i think that one is 160

    • @Wrensspeedshop
      @Wrensspeedshop ปีที่แล้ว

      @@HBPowerwall One other question I had that you may or may not have mentioned in the video. Is there a particular brand or type of charger that you use for the sales prior to building them? I think you may have mentioned that you had bought a couple and was wondering if you had tried various chargers and found one that worked better than the other. I appreciate the input as I’m looking to purchase one myself today hopefully so I can get started on my wall project. Thank you

  • @stevemurnane1892
    @stevemurnane1892 4 ปีที่แล้ว

    What area/town is the location of the farm? How far out of Brissy is it?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      about 150km from Brisbane CBD

  • @nourspolaire1970
    @nourspolaire1970 2 ปีที่แล้ว

    Hello;
    I'm looking for a video about BMS for powerwall. Did you done that? I am building a power wall and I don't know which BMS to buy. Do I really need a BMS for a power wall?

    • @HBPowerwall
      @HBPowerwall  2 ปีที่แล้ว

      Yes I have, search for Batrium on every one of my videos basically lol www.batrium.com is my go to for BMS, it's the right price for the right product that does the right job!

  • @toysareforboys1
    @toysareforboys1 4 ปีที่แล้ว

    11:15 To stop the relay from fusing look for a zero crossover relay circuit.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      Googles zero cross over...

    • @toysareforboys1
      @toysareforboys1 4 ปีที่แล้ว

      @@HBPowerwall Did you find any useful info? A zero cross relay circuit causes the relay to always close at the zero volt part of the AC sinewave so there's no spark or big current surge to fuse the relay. Let me know if you don't find anything and I'll link some stuff.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      link away - I don't think i'm looking at the right thing..

    • @ReubenHorner
      @ReubenHorner 4 ปีที่แล้ว

      @toysareforboys not sure if a zero crossing circuit would work out with a standard relay cause there is inherent delay in the relay contacts opening and it would not be simple to time it right.
      @hbpowerwall the idea of switching at zero crossing is basically to engage or disengage a switch at zero voltage (and therefore zero current) in an ac circuit. Works great for solid state relays and often you can buy them with all the circuitry required inside the solid state relay for not much more.

  • @KillerkoUK
    @KillerkoUK 3 ปีที่แล้ว

    How did you remove that single cell? It was blocked by the plastic holders.. did you had to take the whole pack apart?

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      takes seconds, just cut fuse on both ends, snap off 4 little plastic tabs on the negitive side and tap it out.. push in new cell new fuses 5 min later it's done. NOW ask how to FIND that bad cell lol

  • @adamcecere3369
    @adamcecere3369 4 ปีที่แล้ว

    I notice that you use Heat Shrink identifying Positive and Negative colors respectively. Assume this is so, that you can at a glance to ensure to put the pack in the right way. I got caught out with this once. I seen this just before I screwed up to bolt. Had I used Heat Shrink identifying polarity I would not of made this mistake.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +3

      Back in the very early days with my Holden Combo van it's negative wire from battery to earth is RED! Positive was black - was 4000km away from home and got a flat battery - jump started it based off colour of the wires not the - + on the battery terminal and huge CRACk (electrical crack that makes you wet your pants) lucky all i did was blow up the radio and drive home 4000km with no radio to disguise the rattles in the back of the van.. WAS HELL..

  • @RUS_US
    @RUS_US 3 ปีที่แล้ว

    7:50 what the model of thermal vision device did you use?

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      www.secondlifestorage.com/flir

  • @Masterpj555
    @Masterpj555 4 ปีที่แล้ว

    which flir camera did you use? flir one? flir one pro? fir one pro lt?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Flir one for iphone - like this one but it's for samsung I paid $100 for mine
      rover.ebay.com/rover/1/705-53470-19255-0/1?mpre=https%3A%2F%2Fwww.ebay.com.au%2Fitm%2FFlir-One-435-0003-01-00-Thermal-Camera-for-Android%2F133379511544%3Fhash%3Ditem1f0e09d4f8%3Ag%3AR2YAAOSwqOxeiXks&campid=5338074967&toolid=20008

  • @paulcurtis5496
    @paulcurtis5496 3 ปีที่แล้ว

    So did you remove and replace those 2 cells? I'm not clear what you did to resolve the issue.

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว +1

      Yep, and its been back in service since

    • @paulcurtis5496
      @paulcurtis5496 3 ปีที่แล้ว

      HBPowerwall I have to know... how many Kwatts do you now have in service and a rough cost for it all. Amazing storage, I just love it. But I’m thinking you’re going to need a larger plot of land as there is no end in sight for the expansion 😂

  • @wally6193
    @wally6193 4 ปีที่แล้ว

    What are you using for a thermal camera?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      I'm using a Flir camera for my iPhone - www.diypowerwalls.com/flir

    • @wally6193
      @wally6193 4 ปีที่แล้ว

      @@HBPowerwall Thanks.

  • @proninety7587
    @proninety7587 3 ปีที่แล้ว +1

    Later is a good time😂

  • @EdwardTilley
    @EdwardTilley 2 ปีที่แล้ว

    Great patience here ... I notice that computer server-room Li-Ion batteries are moving away from these cylinder cells and moving toward square-shaped EV cells - most recently at 310 amp hour (went from 100ah, to 220, to 280, now at 310 etc.). What does this mean for power walls; wouldn't it make more sense to go with a Gyll battery format at this point? Yes you get "free" used batteries here, but it seems like you are using oceans of time building - and then keeping these old batteries operating safely.

    • @HBPowerwall
      @HBPowerwall  2 ปีที่แล้ว +1

      I started this process YEARS back when access to cost-effective large format lithium cells was near impossible, NOW there is access but there is SO many issue/fakes/dead shit sellers flogging off b/c grade cells it's still hardly not worth the money yet. That said I would NEVER do it this way again.. BUT there are many all over the world that have my issues from back in the day - they just can't afford better. Using what you have with the spare time you can afford is an easy way to store energy. Thanks for your feedback its good to hear points of view.

    • @EdwardTilley
      @EdwardTilley 2 ปีที่แล้ว

      @@HBPowerwall I notice that Will Prowse has a channel that sifts through a lot of those B-rated battery and cell vendors FYI th-cam.com/video/ZqkTLojOUGg/w-d-xo.html

    • @HBPowerwall
      @HBPowerwall  2 ปีที่แล้ว

      Yes, for that particular sale.. Unfortunately sellers don't care and sell Agrade first sale, second is B/C grade... same story over and over unfortunately.. I would make 10k a month in commissions if I went that direction, but just can't do it responsibly.. don't want to be blamed for receiving poor cells

    • @EdwardTilley
      @EdwardTilley 2 ปีที่แล้ว

      @@HBPowerwall This is where the server rack guys really add value I think; their volume allows them to ensure cells are A-Grades, not swollen, and properly matched and charge-balanced as well. It's worth giving the pervasive headache you refer to - to them... Also, the square cells recommend compression to maximum long-term performance, so its worth someone else warranteeing the flexible battery terminal connection designs too. Al lot goes into a supportable battery as you too well realize :)

  • @abirahmed7874
    @abirahmed7874 3 ปีที่แล้ว

    bms selection depends on battery amp or load amp????

    • @HBPowerwall
      @HBPowerwall  3 ปีที่แล้ว

      to a degree - but typically that's for cheap shitty BMS on the makret..

  • @w.loulittle130
    @w.loulittle130 4 ปีที่แล้ว

    Hi Dave. I love to watch your channel. I have been doing solar since 2014. 24 volt batteries SLA. I'm tearing apart Tesla Model 3 batteries for 13 28.8 volt out of the entire 403 volt battery. The Tesla uses Panasonic's 21700 battery. 4416 total cell count with 46 cells per 3.7 volt battery. Anyhow trying to figure out how to spot weld to the top of the cell which is aluminum. Any ideas or tricks to get a wire to stick without blowing whole in the aluminum top? Best regards. Lou Little in SLC, Utah.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Spot welding will blow through the cells - they need end caps added -

    • @w.loulittle130
      @w.loulittle130 4 ปีที่แล้ว +1

      @@HBPowerwall thanks for the reply. I have seen those in caps on the China networking but I am not aware of how to attach the cap to the battery. Do they use some sort of silver solder epoxy or something to connect to the top?

    • @keithballard4621
      @keithballard4621 3 ปีที่แล้ว

      @@w.loulittle130 I’d kind of like to know about that myself. If there is an epoxy based system with enough conductivity, it would sure eliminate some major problems that arise when heat is applied to cells. I also think that maintaining an efficient soldering iron is a major drawback.

  • @dylanc9275
    @dylanc9275 4 ปีที่แล้ว

    When are you going to glass axial fuses with a low 1amp fuse would have solved that issue by its self no?

    • @volvo09
      @volvo09 4 ปีที่แล้ว +1

      Probably not, I doubt that cell was anywhere close to pulling an amp if he was barely able to feel it's warmth.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +3

      I won't do the glass fuses personally don't like the idea but it does work well for others - cost is a big factor - small piece of nickel plated copper wire is so much cheaper and more accessible to the larger community. The draw each cell was taking was much less than the fusible current of my fuse wire *around 2-3 amps. if you had fuse wire or glass fuses of 250ma they might have blown but would have added considerable amount of resistance to the batteries

    • @volvo09
      @volvo09 4 ปีที่แล้ว

      @@HBPowerwall very true, and another thing I note is that medical certified packs even have parallel cells, so I don't worry, proper use and maintenance is more important to me.

  • @janekkazimir1278
    @janekkazimir1278 4 ปีที่แล้ว

    Is Everyone batteries from laptop batteries or Brand New or from depacket?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      Mine are all used laptop batteries out of the recycle bin - Second life storage for the win.

    • @janekkazimir1278
      @janekkazimir1278 4 ปีที่แล้ว

      @@HBPowerwall thanks for answer

  • @ralfrufus6573
    @ralfrufus6573 2 ปีที่แล้ว

    What do you need that much batteries and energy for?

    • @volador2828
      @volador2828 2 ปีที่แล้ว

      You can never have to much!

  • @stephendunn8782
    @stephendunn8782 4 ปีที่แล้ว

    I’ve got to get a thermal camera

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Sure are handy -

    • @Tim_Small
      @Tim_Small 4 ปีที่แล้ว

      "Seek thermal" are worth a look.

  • @thecarl168
    @thecarl168 4 ปีที่แล้ว

    what size of wire do you use for fuse ?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      I've been using this - amzn.to/37I1Yxh

  • @LtBRS
    @LtBRS 4 ปีที่แล้ว

    Did you say that you're replacing battery cells after 4 years of use?
    Is that typical?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      Yes, BUT they are my Gen1 batteries, poorly built for youtube content if i was to be honest. Also batteries are probably 14 years of use - 10 in an old laptop four on my wall..

    • @LtBRS
      @LtBRS 4 ปีที่แล้ว

      I'm determining if I'm going to continue building a powerwall. It's a lot of work for only a 4 year service life, if that's what I can realistically anticipate.
      Do you expect a longer usage life from your new 200p battery cells? (At configured capacity.) If so, please, what's the expectation based on?

  • @tomgreysk
    @tomgreysk 4 ปีที่แล้ว

    How much costed the camera?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      The camera cost about 200 second hand a few years back www.diypowerwalls.com/flir

  • @ScottyDIY
    @ScottyDIY 4 ปีที่แล้ว

    Hey Peter, TH-cam question, do you have A / B thumbnails? I swear it changed since first uploaded

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      Trying to get a higher click through rate so change them to try improve ( it didn’t work lol )

    • @ScottyDIY
      @ScottyDIY 4 ปีที่แล้ว +1

      HBPowerwall ha that’s no good. Have you ever gone through how you got to the size your channel is, would love to know how you promoted yourself other than the website and YT. I stumbled on your channel and subbed straight away. Your channel gave me a push into transferring job roles. Dealing with solar, batteries and power quality for a distributor down in Victoria. I actually enjoy the work now. Thankyou.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      I started by spamming every other remotely related page, then I sent Jehu Vegemite then I was just plain lucky to build a powerwall that worked.

  • @mr.doityourself
    @mr.doityourself 4 ปีที่แล้ว

    Why the fuse dont pup

  • @jasonflt
    @jasonflt 4 ปีที่แล้ว

    BOOM!

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      This is no average BOOOOM

  • @TheLevitatingChin
    @TheLevitatingChin 4 ปีที่แล้ว

    This doesn't seem very economical. How much do you spend in cells and supporting equipment? I take it your remote and don't receive grid power?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      I live on grid buddy lives offgrid with the nearest useable pole 10km away - ROI on my setup was 1.8years 10k it cost me

  • @arthur8022
    @arthur8022 4 ปีที่แล้ว

    Where can I buy such batteries?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Depends on your location - BatteryHookup is a trusted source - www.batteryhookup.com/?rfsn=1822285.c32dc5

  • @DraGon-cg6ge
    @DraGon-cg6ge 4 ปีที่แล้ว

    18650 how many pieces are needed for one kilowatt?

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      one KwH? maybe 200 cells but what voltage you thinking about making your battery

    • @DraGon-cg6ge
      @DraGon-cg6ge 4 ปีที่แล้ว

      HBPowerwall I do not know what you can tell for one kilowatt?

  • @eivis13
    @eivis13 4 ปีที่แล้ว

    Why solder and not spot welds? I mean i get being cheep, but you're having capacity loses(due to soldering) and probably resistance losses. Plus getting a cheap spot welder is!ct that expensive when you do 10kwh(actually anything over 2kwh justifies that purchase for me).

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      I started this process broke, alone & inexperienced - with time you do things better - You'd hope - I do like spotwelding these days, back in the day soldering was cost effective and accessible to me

  • @IrfanKhan-wp6sj
    @IrfanKhan-wp6sj 4 ปีที่แล้ว

    Nice check battery problem

  • @billysbikes8671
    @billysbikes8671 4 ปีที่แล้ว +1

    what is a "long one"

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +1

      Longmon - www.batrium.com/collections/cell-monitor/products/longmon

  • @svajunasslavickas8141
    @svajunasslavickas8141 4 ปีที่แล้ว +1

    3.39 cells don't have fuse :)

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      I think you might be looking at the thicker wires? If that is the case if you saw the opposite side to it - that is fused. It's because i wanted to hold the busbars down at each end for extra strength - it's offset on both ends/sides

    • @svajunasslavickas8141
      @svajunasslavickas8141 4 ปีที่แล้ว

      @@HBPowerwall thicker wires side 3:39 min. there is nothing to connect the battery or maybe am wrong or maybe you don't using these cells.
      P.S. by the way nice videos lot of useful information from real life experience.

  • @freddofrog7714
    @freddofrog7714 4 ปีที่แล้ว +1

    Safety Nazi thumbs up. Individual fusing of cells is a thumbs up too. Good safety progress.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      I think there is more i could do like mid point fusing - definitely something i should invest in

  • @ThangminlienHaokip
    @ThangminlienHaokip 2 ปีที่แล้ว

    fuse blow at 3:40

    • @HBPowerwall
      @HBPowerwall  2 ปีที่แล้ว

      Please don't make me watch an old video to confirm that lol

  • @Resetdigital
    @Resetdigital 4 ปีที่แล้ว

    Show💥💥🤟

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Need me to show BOOM - wrong channel lol

  • @bassrover5925
    @bassrover5925 4 ปีที่แล้ว

    Классно

  • @johnjamce1146
    @johnjamce1146 4 ปีที่แล้ว

    do you need some rain

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      badly!

    • @johnjamce1146
      @johnjamce1146 4 ปีที่แล้ว

      send me some 18650 for some rain is that a good deal🤔

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      @@johnjamce1146 You think that'll work lol ?

    • @johnjamce1146
      @johnjamce1146 4 ปีที่แล้ว

      lol 😃😃

  • @pdubyaz
    @pdubyaz 4 ปีที่แล้ว

    I don't know why, but watching him just lay his hands all over the exposed contacts freaks me out.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      Come on I could lick them and nothing would happen it was 3.8 volts - If that freaks you out your life must be a nightmare..

    • @pdubyaz
      @pdubyaz 4 ปีที่แล้ว

      HBPowerwall I know nothing of what any of all of this is. You were a recommended video that seemed intriguing. Coming from a place of complete ignorance It looks like a bunch of raw scary batteries with exposed wires.
      Thanks for the personal jab though?

  • @high1voltage1rules
    @high1voltage1rules 4 ปีที่แล้ว +2

    Its dangerous to mix different current batteries as the higher current batteries will try and dump more into the lower current batteries.
    Not a good thing to do!! And you have a bloody lot in one space! That's a Very big hazardous setup!
    Each battery bank should all be the same mah! And you will notice also they will work more efficient.
    Love your setup but not sure about the battery banks.
    Thumbs up

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว +2

      having the same mah isn't so much of an issue with only 0.3amp draw... give or take 0.1. Have 1000's running this way for years - still going strong

  • @Validole
    @Validole 2 ปีที่แล้ว

    Man, if you're the safety nazi, then I shudder to think of how others do things. Nice diagnosis though, I didn't realise how obvious these soft-short cells would be in thermal camera view. Kind of assumed they would have enough surface area and enough colder cells around them to not be noticeable.

    • @HBPowerwall
      @HBPowerwall  2 ปีที่แล้ว

      check out the short I released last night.. another heater found.

  • @timmothyburke
    @timmothyburke 4 ปีที่แล้ว

    Please work on explaining things.

    • @HBPowerwall
      @HBPowerwall  4 ปีที่แล้ว

      What would you like more explained ?

    • @timmothyburke
      @timmothyburke 4 ปีที่แล้ว

      Just hard to follow a lot of what you say, very little explanations as to what your taking about and why. Maybe start with a summary of what your going to be talking about and what you will be explaining. Maybe give an overview schematic description and explain what each part does. Try to understand that people like me don’t know all the things you do and need some things explained as background.

  • @THEPAINOFITALL
    @THEPAINOFITALL 2 หลายเดือนก่อน

    Slow down, video pan, cannot see or understand 🥹

    • @HBPowerwall
      @HBPowerwall  2 หลายเดือนก่อน

      What you want me to change a video from years ago.. SURE THING lol