Biggest Gear of Manufacturing The Largest Industrial Gear for Rolling Mill Plant HugeGear Production
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- เผยแพร่เมื่อ 11 มิ.ย. 2023
- #BiggestGear of #Manufacturing #TheLargest #IndustrialGear for #RollingMillPlant Huge Gear Production
This is a very dangerous job. It took at least 45 days to make the well and four men were working to make this video. After a few days, one fell ill Now my TH-cam guy has these requests that this video of mine should go out please
#manufacturing
#production
#Manufacturing
#Process
#HugeSiloTank
#Limited
#Equipments - ยานยนต์และพาหนะ
![รุ่นใหญ่ EP.2 บุกบ้าน เสรีพิศุทธ์ ระหว่าง บิ๊กต่อ กับ บิ๊กโจ๊ก อา รักใครมากกว่า ?? l [Nickynachat]](http://i.ytimg.com/vi/j2inUqhN__0/mqdefault.jpg)
The scale of work done by these guys wearing sandles and dresses...and the dedication with which they patiently lay these sand casts are off the charts staggering...What an amazing work ethic!!!
Do any of these workers even see these comments?
Dresses? xD These are far from dresses. A lot of them probably think we look feminine in boot cut jeans.
The really sad part is the wages they get for doing such dangerous work, in a dangerous work environment, and in many respects primitive tools. Hell, the walls of the building are made with loose bricks! They may not have a choice, so I applaud their dedication.
🤣🤣🤣🤣
@@redjr16 I hope the workers could go home without having any injury everyday.
Did anybody notice that the 'lathe' was in two separate pieces? Each embedded in a masonry base. Did anybody notice there were two mechanical arms advancing the lateral and longitudinal with a ratchet mechanism producing a perfect 45 degree angle???? I am an old man with many years machining experience and I am very very impressed with what I see. I would bet that their foundry procedures date back to King Solomon's days.
I have tremendous respect for these men. They are true masters of very old skills and methods. The finished product speaks volumes.
With great admiration;
Art from Ohio
After your reminder, I saw it, it was unbelievable, at first I thought it might take a few days to cut such a big thing, what should I do in case of human error, but I admired this semi-automatic ratchet! Respect
I have seen similar style lathes here in the USA.
@@Yew-show-meThere is a good chance that lathe was originally built in the US or Europe and was purchased at an auction and shipped to Pakistan
.. lucky you're not a metallurgist.
@@craig7350 what does that even mean? You probably don't know what a metallurgist even is.
Te piaskowe formy odlewnicze, to dzieła sztuki, a ludzie, którzy je budują, to prawdziwi artyści!
Podziwiam ich pracę i serdecznie pozdrawiam.
I have been harsh on occasion regarding the processes used in these videos….. but……I must admit that the level of skill required to pull this off using basic tools and techniques is astounding.
I applaud these hard working professionals for their can do spirit and determination.
They make these impossible tasks look easy.
I spent a large part of my life including an apprenticeship in a foundry. Initially floor moulded oven dried green sand, then CO2 and later Amine. Over time the castings got smaller and mechancical roller tracking handling of the smaller moulds became part of the manufacturing process in the "drive" to faster and more efficient methods. Skills disappeared along with the characters as they retired or left the company. This vid has taken me back 60 years - thankyou.
Now, ini Video 2023❤
Им уже ад не страшен, таким трудолюбивым людям дать технологии механизировать труд, кто видел литейное производство знает как должно быть и как работает, эти труженники без спец одежды надлежащей, техника безопасности отсутствует, а они трудятся, честь и хвала им,
Уж да плавить и разливать металл в сланцах и рубахе !? Трудяги одно слово ! Интересно что за сплав там получается ?
@@user-wk9sq9ek7p смесь бульдога с носорогом,,
@@user-wk9sq9ek7pit is cast iron sir. It's perfect for it's intended purpose.
@@user-wk9sq9ek7p ! Сплав получается чудесный: ребята заваливают все обломки, все обрезки, весь хлам на небольшие тележки и вместе с тележками сбрасывают в котёл. Что-то подсыпают из бумажных мешков--видимо, лигирующие добавки. Из этого сплава делают и огромные шестерни, и диски автомобильных колёс, которые, кстати, сотнями разваливаются при эксплуатации и снова идут на переплавку вместе с развалившимися мостами автомобилей!
@@user-wk9sq9ek7pЭто известная технология "из говна и палок"😂😂😂
I'm a safety guy for a sand foundry, its crazy how different things are in the east. pretty impressive!!
Near east. super dangerous and kindof fun! (Ive spent a lot of time in neighboring India)
wow it takes a lot of hours to make a mold I really have a lot of admiration and respect for these people who all work together greetings from the Netherlands👍👍👍👍👍👍👍👍👏👏👏👏👏🙏🙏🙏🙏
admire these guys the hard work they do.
Seeing this brings to mind the effort of must've taken to manufacture the huge steam locomotives that we used to have in the early 20th century. Specifically of the drive wheels on the locomotives. These wheels used to be 8 feet in diameter on the largest locomotives.
57:56 Мужик раскрепляет колесо. Оригинально закреплял и оригинально раскрепляет. А вообще молодцы хлопцы.
Awesome foundry work, followed by awesome machining work. Much appreciated your eorking, recording, and posting on TH-cam. Thank you ! ❤😊
This is an amazing work to use for production! These men have labored so to develop this wheel. Really enjoyed watching the process!
Индийская металлургия - это просто огонь ! )))))))))))))))
Жаль на видео не попала лаборатория, анализирующая состав сплава )
Its always Pakistani,Indians dont make stuff like this.
Да на фига им лаборатория?! Палец в чан макнул и по гримассе на лице делают анализ, а рядом сидит ещё один и зарисовывает карикатуру лица в качестве сопроводительной документации, чтобы показать заказчику.
Every time I watch one of these videos I take joy in knowing there's an OSHA inspector somewhere clutching his pearls.
Chào Bạn nhé. Rất vui biết kênh Bạn video rõ đẹp cảnh tuyệt vời, chúc bạn an vui và may mắn. Tôi rất ngưỡng mộ yêu thích đất nước và dân tộc Bạn.Hello. Nice to know your channel, the video is clear and beautiful, the scene is great, I wish you happiness and luck. I really admire and love your country and people.
عمل شاق وخطير من دون وسائل حماية الله يكون معاكم
احسنت
29:42 Great to see all the safety precautions being taken. The protective clothing and masks. The carefully designed platforms for the men to stand on. These guys must be so grateful that their company looks after them so well.
And the perfekt Safety sandals👍
Steel toe nails. 😂
Hahaha, this is pretty common outside of Europe
I'm an American engineer, and have lead engineers teams all over the world. This is is common for most countries. To be honest, I have seen very few accidents, but also, I have known of some horrendous ones. But don't take this wrong Adrian, you are applying your values on them. Those safety comments, ALTHOUGH GOOD, is not how they think. If you handed them safety things, they would laugh at you and not use them. I once rigged in an 80,000 lb press, that had a value of well over $1 million us value to Sri Lanka. I had over 20 men who worked under me, and the only accident..... I stepped on one of the workers feet, while they all wore "flip flops" in my steel toed boots. Everybody kept teasing me, that I hurt my assistant, I thought they were joking, because he would laugh as well. On the 3rd day he disappeared, I asked where he was and management said he was taken to the hospital. I said why? They said, "becuase there was a cut on his foot from where you stepped on his foot, and because we don't wear shoes, it can very quickly become infected, and he could lose his foot, so the decision was made to get him medical treatment." It TRULY is amazing, how they do this, and do not injure their feet, but I've watched it done all over the world, and each time I am no less amazed.
No es negligencia es pobreza, no es para reirse.
I love watching these guys work. They act as one unit...not individuals but as one. You don't see much of that here in the west.
The sarcasm in some posts is totally inappropriate. These people should be respected for the work they do with the means they have. They know the risks they run and do not get distracted, which unfortunately often happens on assembly lines in more developed countries, so to speak.
😊
....absolutely ...
Studies are now showing. Americans spend so much time of teaching safety. Nobody pays attention to just what it is that can kill you anymore. So injuries and deaths are higher today then 15 years ago. In job related accidents..
@@WizzRacing Yeah, I can totally believe that. I work for a very large company and my dept is responsible for safety, security and compliance. I see people get hurt and in almost every case they simply were not paying attention.
Totally agree. Almost nobody watching has skills to do anything remotely similar
And most people don't understand that a lot of what they have and use was made in conditions and factories just like this.
Уважаю ,дай вам бог здоровья
HAIL FROM BRAZIL, U GUYS ARE AWESOME, GREAT PEOPLE, GREAT COWNTRY, GOD AND GODNESS BLESS U ALL.
thanks boss
The Caps Lock key is located above the Shift key next to the "A" on the keyboard. The Caps Lock key on your keyboard activates an alternate input mode that allows you to type a second set of characters instead of the original one. This set of keys produces uppercase letters instead of lowercase letters and special characters instead of numbers.
I like that the workers are walking around in their night clothes; then they don't need to change clothes when they go to work ;-)
Love the safety clothes those people wearing
Respect for their incredible work..... Does anyone know why they blow air into the sand mold?
It’s Co2 to harden the silica that they added to the sand
Thanks
This gives the term "labor intensive," a whole new meaning! A very impressive job though, given the conditions.
When I worked in foundry we had a few jobs like this
NAAA IT S MORE LIKE SLAVERY
That blue air hose, what is the gas that the technicians use to harden the sand? Just air?? Amazing fabrication process... mesmerizing...
❤❤❤❤❤❤ GREAT PAKISTANI THEY MADE THIS WITHOUT ANY SPECIAL OR SPECIFIED MOULD, REALY GREAT GOD BLESS THEM, BUT PLEASE TAKE CARE OF SAFETY PARAMETERS ❤❤❤❤
I bet he wins all the sandcastle building contests
do you have the rest of the video showing how your crew puts teeth on the gear..it's amazing how you guys do stuff with sand casting. all those lathes & machinery are very expensive. you guys know what you're doing and make it look easy. the guys walking around barefoot doing this kind of heavy manufacturing. just amazing the confidence your guys have. each one knows the part he plays.
Those are good things?
a Martha Stewart good thing @@nathanwahl9224
WOW!!! This video is on my top ten list of WOWs!...
Proud of these hardworking engineers ❤❤❤❤❤❤❤❤❤
Did you make a part 2. I would really like to see the rest of the process. Thanks. Jim Bell (Australia)
O outro lado da roda é semelhante ao primeiro, mas não vimos os tratos nos furos;
I should stand up respectfully for those great workers 👌👌
einfach Klasse was hier geleistet wird👍👍👍💪💪💪
I would have loved to see the finished gear.Great Job so far
Odsws🎉ooxakik ,j wm,ki
Me too. That was what I was anticipating.
@@wmden1expecting
It's all hot, heavy, hard to handle and.... impressive! Well done!
Biggest Gear of Manufacturing The Largest Industrial Gear for Rolling Mill Plant HugeGear Production, I saw amazed, Pekalongan, Central Java, Indonesia On.....Good luck for ..."PK Mechanics........."
These guys are amazing I wonder what their pay is somewhere like England or America these guys would be earning a fortune for those skills proper respect goes out to all of them
I am from Pakistan, unfortunately these highly skilled workers, are one of the poorest people in Pakistan, hardly making $2 to $3 per Day, the average monthly income for factory worker is no more than $100 per month. That is why many immigrate to Rich Arab countries like Saudi Arabia, UAE, Bahrain. They normally don't immigrate to UK or US, due to extremely difficult LEGAL visa and work permit requirement of the Western Countries. The Pakistanis in UK you see are mostly from Family sponsored immigration, where someone who made it to UK during 1960s and 70's has their children and grand children now marrying in Pakistan and sponsoring their families.
Unfortunately not what you think, under current economic conditions they are lucky to have a one meal a day for themselves and family 😢 !!!
Молодцы! Хорошая работа!
Интересно было бы услышать комментарий специалиста формовщика-литейщика, какой это век 19, 20. 21?
@@user-or1hp3nc2e где ты таких специалистов найдешь одни юристы да менеджеры
Mind blowing skills and ingenuity! Thanks for sharing !
The technology is hundreds of years old.
how do those holes and the pipe they put into the sand keep it formed together like that?
We all like to poke a bit of fun at the crap these clever men are producing, but there is no doubt that these men are very good at what they do. It's not their fault they dont have access to proper steel to make these huge gears from, and the induction hardeners to harden the teeth after they've been machined. They produce a gear that might not even mesh correctly with it's mating gear, but it looks the part and that counts for a lot. What I find the most unbelievable is how the entire building hasn't just collapsed on top of them all. The wall is no more than a badly stacked pile of bricks.
It doesn't count for anything if the gear doesn't work properly.
They are not making those gears for Entertainment purposes and fun. Ofcourse those work. Pakistan has many factories, sugar mills, cement plants, Hydro-electric power plants, Automobile and Farm machinery manufacturing factories that utilize their gears.
@@redfordrn Yeah, we'll just ignore all the faulty stuff we get from these countries. Maybe this gear meshed properly, maybe it did not but when I look for a quality product I sure don't look for, "Made in Pakistan" I'm not saying they aren't hard working and clever though.
Wow Amazing Works Hard working take care
Thank you! You too!
It's a very interesting process, and a lot of work, congratulations to the team that developed all this work.
Di fronte ad un ingegno cosi rimango ha bocca aperta !!! Complimenti e tutto il mio rispetto!!!
I wonder how many of those guys die from Silicosis by the time they are 50 from not wearing masks? My back hurts just watching them squat down and work all day. They all do appear very fit and thin, not surprising! They are certainly meticulous in the work. Impressive.
Better to ask how many dont die.....easier to count im sure
There's a huge difference between fit and malnourished.
Is this a cast iron technique? I feel this is a bit dangerous🥲
A bit? Yes, cast.
I believe that is why they call it a third world country, India Pakistan somewhere in that general vicinity wouldn’t you agree?
And oh my God dangerous is not the word I could think of to describe the working conditions at the beginning of that giant gear
Working in a foundry with sandles on?? That's got to be brutal!!
DON T WORRY THEY ARE USED TO STICK TNT UP WHERE THE SUN DON T SHINE AND BLOW THEM SELFES UP
The UK did this in many factories about 100 yrs ago. The major difference, we had a drawing to work to, and material quality control was orders of magnitude better.
It was no different, see en.wikipedia.org/wiki/Great_Unrest
"They are pirates and genocidaires. It is easy to have a high industrial level when it is based on the plunder and enslavement of other nations and people."
¨Son unos piratas y genocidas, es facil tener un nivel industrial alto cuando se base en el saqueo y la esclavitud de otras naciones y personas.^
من هنا أخدت المملكة المتحدة تكنلوجية الحديد
I think these guys are terrific!
very professional workers, the craftmanship is incredible.
Technologies from the Middle Ages, but it’s not scary, but safety precautions are exactly from the time when metal smelting began, they work almost barefoot! However, in India there are a lot of people, if one leg is torn off or crushed, then probably 10 of the same barefoot people are standing in line in his place.
Not an indian video. ☠️
You might think this is India or Pakistan, but it's actually Bradford, UK.
If it would be filmed in India or Pakistan, you would see developement workers.
This exactly what we did in the West in the 18th, 19th, and early 20th c. We want it back like the Trumpiola plan, this is where we need to be at.
At 1.00, never heard of a wheel barrow or seen one ? At 25.43 they REALY have one 🤭
Flipflops sandals and no gloves. RESPECT 💗
Reminds me of my favorite activity in the Foundry some
Sixty years ago.
Thanks for the memory.
When you have the most populace country in the world, companies can just throw bodies at a project, if you lose a few oh well! It's the way all of us used to be 80 years ago. It's okay and quite interesting to see where we came from. I am very impressed!!!!
Sir this isn’t india this is Pakistan. Perhaps Gujranwala a big industrial city 45 miles north of Lahore. Here they make everything you want. In modern factories tractors air conditioners and multitude of engineering good machines etc; are made. Casting is a dirty business. Poor countries do have safety laws regulations etc; but not implemented. Thank you
Same difference. @@rashidzaidi5211
Je n'avais pas voulu apporter un tel commentaire, vous l'avez fait c'est fort bien et vous avez raison.
30:00 льют металл в открытых тапочках? Они серьёзно? Чуть брызги попадут и всё ожоги серьёзные, видно как металл брызгает в разные стороны. Ужас просто, люди сумашедшие
В сланцах , и никак иначе. Жарко у них. Они о себе не думают, рады что работа есть.
Писал уже, Что за сталь у них на выходе? Для определенных вещей, определенная сталь..... Тупо от балды накидали хлама, 1%углерода, 5% никеля, 2%хрома?.... ну нафиг, счтитать нужно, пробы брать!
Proud man to work in this fabrick.
Simply amazing ! Just think what they will be able to do when they discover that the world is in the 21st century .
Impresionante .... gran obra y buenos obreros ... éxitos Saludos desde Perú
Like others have said, it's just as well they are wearing special foundry grade sandals and kurtas or they would probably end up in a spot of trouble safety wise.
this is amazing. Some of the scenes look like they're out of City of Lost Children or some steampunk fantasy. beautiful filming as well as fascinating look at what it takes to manufacture, Old World-style
OSH supervisor: "how many health and safety violations have they broken?"
OSH employee: "yes"
None...there are none
This is how it's done in impoverish 3rd world nations, if you CARE so much tell your government to help alleviate poverty and educate these talented hard working honest people instead of finding faults and BITCHING !!!
Hard work will age you so fast, hard to believe these guys are just in their 20's😂
1 đất nước làm được tất cả bởi những gì họ có mà ko nhờ cậy nhiều về công nghệ.
Thật đáng tôn trọng nổ lực các chàng trai đã làm ra.
Ohne Technologie könnte keiner dieser Menschen gefilmt werden 😂
That tractor is a HERO!!!...and is also super fancy.
Way bigger gears made in Milwaukee WI. 33 ft in diameter and 3 to 4 feet wide. Poured 20ft under groud. Machined on a 3 story lathe.
lessons of teamwork 💪👍
Great video, its risering system is a bit weird, if I may say, the volume wouldn't be enough to feed the piece. Bless you all
Can you mention the names of the foundry and workshop? Are these in Lahore or Gujranwala?
अप्रतिम.
Un trabajo excelente ,por obreros artesanales. De Colombia , felicidades.
Son profesionales.
Impressive 🤓🙋♂️👍
Pakistan safety briefing: when molten metal is splashed near your open sandaled feet, step back quickly.
Verdaderamente son unos genios, mi admiración por éstos maestros, que sin hacer alarde de alta tecnología y medición, sacan adelante trabajos increíbles. Mi admiración total fuerte aplauso y bendiciones 🙏👏🌟
Brilliant hard Job, Brilliant wondrous People !
These guys are incredible
Awesome video. Again! ...but, what kind of liquid they used to sand hardening? After injection it seems like a concrete. Thanx.
Talented men. I love these videos.
I'm assuming they are using a "Water Glass" Sodium Silicate mix in the their sand and then curing it with Co2 pumped into the sand via the blue hose to harden it. Impressive workmanship considering how crude their methods are by modern standards. A massive amount of work to build a mold! But countries with low income or third world (maybe not here though) can do such impressive work with low tech. Us western work machinists are spoiled! But much safer for sure.
I wondered what the mixture of sand was to make it become so hard. They can even lift it and it doesn't crumble.
Cores made this way are very resilient and reasonably hard and stable.@@thinkforyourself2109
Техника безопасности просто на высоте....
great work guys, your amazing, but get rid of the flip flops, what's the toe loss on that site
this is small compared to the work ive seen in the US at bethlehem steel. I was witness to the birth of gears about 30 ft in diameter with building designed to release the mold release pressure through the roof. They had pidgeon catchers for the bird that would die when the operation was complete.
Not by hand like these guys!
@@miami305garcia4 its about scale not production style.
Parabéms Para Vcs Senhores Trabalhadores!❤❤❤❤❤❤
Paq
APA
I wonder what this process would look like if they had more wood. Would it be less work to construct a 1:1 wood blank and then make sand cast molds off of it? Sometimes all you're holding is brick and ore though.
Respect. Some of the engineers may take a lesson by this people's : they do all of the work with theirs head, not with computers.
Dear brothers and sisters of Pakistan May Allah give you valuable natural resources that make your country very rich.
Open toed shoes in a foundry seems like a great idea...
Respect. This is how the west once did it too. And that's how you develop an economy. These guya are crazily skilled and perform miracles with small means.
Gotta love the alloy-du-jour composition of this metal...
России ,вставшей на путь импортозамещения,многому нужно поучится у этих многоуважаемых трудяг!
Поздно, всё просрали.
I always wonder if their "No accidents since" poster is rated in days, hours or minutes since safety gear is non-existent.
Standing on burning embers while wearing loose clothing might make it a minutes rating.
❤ genius Ang mga Pakistani.hardworking.
I just dig these guys culturally the way they hang out together and go about it very native but seems they are doing it the slow way right? Seems a modern factory makes this stuff 10 times faster?
Todo mis respetos a estos hombres…👍🏾💪🏿👏🏾👏🏾👏🏾
QUE TE VAIAS A TRABAJAR CON ELLOS
India memiliki tenaga kerja yg luar biasa. Krn mereka sdh mempersiapkan generasi yg handal sejak dini. Org2 dewasa sdh mulai mendidik anak2 mulai dr mrk msh remaja , utk menciptakan tenaga pengganti yg mumpuni. Salute. ❤❤❤❤❤❤❤
Pakistan
Thank you
Nice tape job on the jackhammer cord, very pro.
One guy standing on top of flames one flame and his clothing catches on fire 🔥
Отличная работа браво 👏 👏 👏 👍👍👍🇰🇬🇰🇬🇰🇬🇰🇬