How Crankshaft Casting Process Are Done || Complete Casting Process of Crankshafts Inside Foundry
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- เผยแพร่เมื่อ 2 ก.พ. 2022
- Cast Cranks are created by pouring molten material (typically cast iron) into a mold to create a raw casting. The benefits of this process casting include lower cost, inexpensive tooling, and minimal machining required to produce a finished product
#crankshaftcastingprocess #sandcastingcrankshaft #ironcrankshaftcadting - ยานยนต์และพาหนะ
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I have been watching several of these type of videos over the past couple of days and I can’t get over the fact that these guys don’t have any personal protection equipment. The only have t-shirts and sandals. I use to be a refractory tech, I can’t imagine this in any steel shop or casting factory in Europe. OMG. Respect for these people and their craft is the least we can do.
Then when they're disfigured, they're outcast
Think back to the 1910-25 times in the labor world.
Safety is overrated
watch out Belgaum foundry vlog
th-cam.com/video/oCHLVUY734Y/w-d-xo.html
They are the real heroes of any economy. Therefore the owners of such factories need to provide the safety equipment so that they may keep on contributing to the uplift of the living standards of their fellow County men.
The guy at the end actually was wearing proper shoes and jeans and a shirt. Progress is being made 👏
The steel used for casting is precisely measured for each elements in the alloy. The grain structure of the steel of also perfectly controlled for temperature at all steps.
Ahahhahahahahahahhahhahahahaha....yeh right.
@@ddrowdy7666 Come on mate the old filing cabinets, baked bean tins and general old shite was precisely measured to make a alloy so perfect you could easily expect to get at least a thousand miles from them crankshafts.
Yes great that's my factory there we can make crank shaft and lots of other parts
@@leaflee2066 🤣😂
The formula for the ingredients is a closely guarded secret and as you can see, safety is of prime importance.
😅🤣
I love irony.
They always keep a clean Shop floor... OSHA approved Sandals (except when using the patented barefoot mold compression)
And safety with molten Iron? Second to EVERYONE!! 😋😲😅
@@CarmineRC Steel open-toes sandals are made by Red Wing. OSHA approved, also gloves, aprons and safety goggles are approved but seldom used, they constrict the worker.......
@@caddyrack Humans are replaceable machines are not.
Отважные пацаны, с расплавленым металлом в сланцах на голую ногу работают. У них походу такого понятия как охрана труда нету.😱😱😱😱😱😱
Предки суровых челябинских мужЫков
Охрана труда надзор всяких там начальствующих служб с кучей замов удорожает процесс производства
Да и качество страдать может
А на босу ногу все проще и дешевле опалил, следущий
@@9v999 конечно пострадает!) А им нельзя марку понять!
Ой нельзЯ нельзЯ
Нет ума, нет страха, нет защиты. Все просто)
Парни просто бессмертные на всём этапе производства!
Работать в литейке в сланцах- верх интеллекта😂😂😂
скоро мы в россии так будем делать, потому что денег на обувь не будет, с текущим курсом доллара
@@vasiliygorn6462 в точку))))))
@@vasiliygorn6462 в валенках. С них капли металла скатываются😉
@@vasiliygorn6462 а что не так с курсом?
@@vasiliygorn6462в России не делают обуви?
I wonder how often they check the metal composition of the mix given they are using various scrap ... lol 😆. Also, surprisingly they moved it while the crank was still bright orange...
It is impressive what they are doing with what they have. Interesting glimpse into their second industrial revolution...
That scrap looks like the leftover's from a press cutting process so maybe the metal source/ composition is consecvent
Интересно зачем они вообще это отливают. Коленвал из этого не сделать. Они по-другому делаются.
Just kind of throw them in the ally while still red hot. I'm sure there's no warpage
Youre right!
Aluminium scrap = almunium shaft. Most engine are made up of aluminium which don't last as long as steel.
The care, and attention under such harsh conditions is absolutely amazing. Thanks for sharing.
You do realize that's the way it used to be done all over the world 75 to 100 years ago, with the exception of still doing it in much better & cleaner surroundings.
They do work hard, but call me what you want, its stupidity to work without safety procedures! Any sane person would NEVER work around molten metal, & in those conditions barefoot, that's just stupid.
@@timothygeiger8271 ฉันคิดว่า.. นี้คือการต่อสู้.สำหรับประเทศที่ยังยากจน.. และจำเป็นเพื่อความอยู่รอด.. ไม่ไช่มาดูถูกดูแคลน.ดูแคลน.. ความเป็นมนุษย์กัน.. เพราะเขาขาดเครื่องมือที่ไช้ระบบเทคโนโลยี.. แสนแพงที่ประเทศ.. พัฒนาเขามี.. เขาไม่ไช่คนโง่หรอก... คนโง่คือคุณ.. หากคุณ.เกิดในประเทศนี้.. คุณจะทำอย่างไร.. ไห้ได้มาซึ่งสิ่งที่ต้องการละ.. สมองนายควรได่รับการแก้ไขแล้วละเพื่อน.. ไม่ไช่เขาโง่.. แต่เขาไม่มีเงินมากพอ.. ที่จะไปจัดสรรเครื่องมือดีๆ.มาไช้ด้าน.. อุตสาหกรรม.. ยานยนต์.ต่างหาก..
@@nakon5218 translate to English please?
@@timothygeiger8271 Pretty much saying not to insult them because they cant afford that stuff. Thats the gist of it
@@SexyEarHair i don't think saying they use outdated technology & equipment as an insult.
I worked in many iron foundries s but not like this hard work respect to these guys
Respect to these guys. They may not have the latest tools or employed by multimillion companies but what they have is the skills to make stuffs from scratch.
Siempre me pregunto como trabajan sin usar zapatos de seguridad ni ropa adecuada en esos tipos de trabajos peligrosos será que no tienen regulaciones en esos países
@@javiermoreno2820 which is why Indian people die often from there work. And many don't make it even on local news.
@@javiermoreno2820 Не нравится не работай. Вот и весь трудовой договор. Тебе никто ничего не должен и ты никому ничего не должен.
Молодцы ваще ребята! Интересна марка стали "на глазок" А также закалка и цементация, а так конечно красавцы, импортозамещение у них не провалено.
Это сталь марки КН (какую найдёшь), неужели не ясно?)))
@@valitovdenis Точно, она.
Это чугун сталь не льётся в формы будут одни раковины и полости только чугун льётся идеально ну еще медь свинец алюминий магний латунь но из них коленвал будет не прочьнвй
эта чугуний!
@@user-en4ii7wy4r солдат отправили на разгрузку в склад прапорщик им говорит бойцы сегодня будем разгружать алюминтий, его поправляет солдат товарищ прапорщик не алюминтий а алюминий правильно говорить Прапор такой отвечает ну если ты такой умный тогда иди разгружай чугунтий
Never seen such good quality control.
Why not throw some Bedsprings in there as well, making Cranks for engines like this, give your heads a shake
@@carlmason4153 cause they sold it in low price too my friend and the one whose bought it already know the fact
Make for what the local market can afford.
Thats how the real capitalism works (for other countries)
@@TheMrGREENRay Hiya Stan After working the third world for years, this is how dictators like ya to be, live & work in Squalor. trust me seen it
When I worked in a steel mill with leather steel toed boots I was scared of getting my feet burnt or smashed so hats off to y'all
Так вот где делают коленвал для Land Rover.🤣🤣
😂😂😂
Бмв
Боюсь представить что с балансировкой этого чуда .
Great hand-casting, that guy with the air-compressor does a great job too, ends with a really good casting result.
Absolute precision, one wrong move and your toes are gone forever.
Such man would make a very good living in my country , they got the craftmanship and the mental and physical endurance most people cant even comprehend. It takes alot to do this work let alone under such harsh conditions and still turning out quality products, huge respect!!!
Адская работёнка. Респект этим парням.
Wow this place is do professional , we should get more things over seas to be manufactured in places like this , I see this and it screams quality
Так вот почему у ленд роверов ломаются коленвалы...
Нужно им на сварку по гарантии возвращать)))
А как вы определили что коленвал от Лэнд Ровер а если не секрет?)
@@rutravomalsi1830 это шутка юмора, для понятливых...
@@rutravomalsi1830 только на роверах ломаются валы
You're correct Manuel. Their footwear in a molten metal environment amazed me as well.
and the OSHA approved "safety squint" works wonders, too. No need for expensive eye protection.
They don't have access to propper footwear. They live in a poor country.
I wonder how many lost their health in such conditions
I bet the skin on their feet is tougher than the leather of a Redwing boot.
They are wearing their regulation Safety Sandals and their Fire-Retardant Pajamas.
Με αυτά τα μέσα σε αυτό το μέρος με ξιπολιτους ανθρώπους και μέσα στην ζεστά τους αξηζη ένα μεγάλο μπράβο και βγάζουν και καλά πράγματα
A manufacturer carefully chooses the raw materials so the resulting steel is what the part requires and before pouring a sample is sent to the laboratory. These guys use what scrap is available. Also, crankshafts are forged not cast. Lastly, their choice of footwear in such dangerous enviornments never ceases to amaze me.
Maybe they sleep at the factory too for they wear pyjama's. It is if they woke up, drunk some tea for breakfast and went right to work without changing clothes.....it is kind of sad,
Well higher quality crankshafts are forged, a lot are still casted, But your completely right about the quality of the metal they are using lol.
@@gigalo86 it doesn't matter if the crankshaft is forged or casted as long as the metal has been ingenieered the right way and has been treated the right way. It depends on if you got good metallurgist at your company who can ingenieer the metal them selves or if you order it in bulk from the foundry. I think that they couldn't aford to buy it from a foundry and can't aford to hire good metallurgist so they are doing it the best they can with the means they have. It is kind of impressive what they are capable of but their product would be "a last choice" product or a "disposable use once" product (but a crankshaft is not ment to be such a product)
That is their conception of a sophisticated metal foundry, where molten metal burns aren't a big deal. :'D
And that's why we watch 😊
Now you know how those fine cast sheet metal inexpensive replacement tractor crankshafts are made. Good luck with your purchase.
This crankshaft is still working good after 1lakh km.... and it's very available at low cost...
Kanabi. The kif 🌿🌿🌿. The hashish. The karchach. it gives pleasure to work this way. Without any protection. That's why these pakistan 🇵🇰🇵🇰🇵🇰 work this way. With night clothes and on the floor. Like slaves.
The process in western countries is not very different actually. The critical thing here is to get the magnesium treatment done properly. Chemical analysis and timing is key factors. Much is based on now how of the leader of the casting. Nodular iron production is knowledge based.
@@Engineersoldinterstingstuff I'm confident they have top notch metallurgists on staff. 😂
@@87parabcustoms35 oiiio9o ok ibu oooo
Amazing,health and safety on high level
Casting iron in sandals….amazing
Enjoy very much works of pakistani people, congratulations
Mini Steel.
courageous work.🤪
Greetings from Brazil
🇧🇷🇧🇷🇧🇷🇧🇷
Nothing but respect for these guys back breaking work dangerous environment no PPE probably long hrs too 🙏
I often complain about my country, but after seeing this it opens my eyes to how some - maybe much of the world - is still working. I feel sorry that these men have to work in these conditions, but respect their effort and skill. I can't believe that there is no money to create a modern factory, but perhaps that would mean too few jobs?
At any rate, I doubt these crankshafts are very high quality. It seems like a process from a century or more ago.
Totaly agree with you, these work for a living not to make high quality cranckshafts unfortunatly they have no choice but to work on these conditions
@@dieudonnembalambalaa I think they do have a choice, but they just don’t know better than that their place looks like this. I think even in Pakistan it would be possible to get a neat concrete floor and some I beams and roof sheeting for a proper factory building. But i guess they’re just ok with how it looks like currently.
@@Engineer9736 Have you ever been in a Foundry ? Hot metal on a concrete floor causes an explosion spewing molten metal all over you. A sand floor is ok.
I'm sure that this will fit into one of the top Fortune 500 companies for Health and Safety.
great process video 멋진과정!!!!
Самое главное что хозяин этой "мастерской " заберёт 80% прибыли а остатки отдаст этим беднягам
@Grey Fox не паникуй раньше времени
В России все 98%заберет, а потом ещё окажется что ты не так сделал что-то и ещё должен окажешься🤣🤣🤣 Не знаете не говорите. У вас все так устроено, лишь бы работягу на*бать. А в Пакестане возможно не так как в России.
В России тоже самое. Работал на родственника близкого. 70+ процентов себе забирал. Я и послал. Теперь платит по 50 процентов левым чувакам. Так как ни кто работать за 20-30 процентов не будет. Менталитет в нищих странах такой. Хотят быстро разбогатеть за счёт других.
Almost impossible to imagine working without boots.
Hermoso trabajo en metalurgia un fuerte abrazo desde Perú
The next time someone gives me a hard time for working in sandals (usually closed toe Keen's) I'll direct them to this video! Wowza!
Красавчики, мое увожение
Народ трудолюбивый и умный, только технологии производства очень древние
Я чет не догоняю ОнИ там из земли формы делают ? че эт за хрень у них черная ?
@@MAPKCuCT типа глины что-то
@@user-et7dp6qu6fKaiMai Да глина вроде коричневая обычно х3
Че-то не сходится, умный народ - технологии древние? Так если умный, чего же они древние?
@@ReaveransFE чего не понятного. Ограничения к современным технологиям . Санкции анау мынау короче (туда сюда)
Amazing video. This is what I can "man made". not machines, no computers, not even shoes in their feet.
Very nice process. Not OSHA at all.
Thanks for watching ☺️
No se desperdicia nada del metal y se reconstruye nueva piezas digno de admirar exelente
Increíble como trabajan sin ningún tipo de seguridad. Admiro su trabajo.
Jajajaja. Cuál es la necesidad de hacerlo a patas? No tiene sentido. Solo son costumbres ridículas. De culturas atrasadas.
You must always start with good raw METRICAL!! 😂👌
Salute for this hardworking men.
Fascinating process. Great video 👍
Talk about contamination & Inconsistent heat transfer . These guys do well with what tooling & equipment they have . I wouldn't use on in my engine . cheers
You probably have one and don't know it. Hehe
@@whiteoakfarmsc2604 life is full of surprises
@@nainitalism Righto pal .
@@jasontroy4723 no one tell u to use it loll😅
@@whiteoakfarmsc2604 wat u have or wat u have done great do u make part for car show us ur brand hahaha😂
Сколько продолжительность жизни работника такого производства?
100 коленвалов)
Others: you are a good dancer. Where did you learn?
The guy: at my workplace
Супер технологичные ноги!
Glad to see that you changed the thumbnail to more accurately represent the process. 👍🏻👍🏻
Они бы ещё для самолётов лапостя лили, качества металла наверное огонь, сверх сталь 🤣🤣🤣
Дура, это чугун!
Оптимусов праймов и прочих суперменов собирать
Тут правильно було б ,ті куски що він пре в тигель подрібнити на спецмашині. Красива робота 👍!
I like those "safety sandals"!
Просто нет слов,я охреневаю!!🙉🙉
F dln 07 p10
За такое качество с ними нужно рассчитываться монетами из говна
Это не для экспорта . Да и уважай труд людей
такие монеты они и получают
Amazing work
Aapke Vedios Laajaawab Hote Hai👍
Коленвал из консервных банк 😅
Nobel work using what you have. Bare feet in a foundry? No consideration to metallurgy? Forged cranks are far superior. But again, these men do hard and honest work. The cranks would last moments in my ‘63 AFX Chevy II.
These cranks will work as well as forged cranks in small engines with much lower price tags. A forged crank may be worth more than you entire chevy.
@@JW-bx4su tf you smoking?
Ну все таки уважуха за труд 👍
Robots can't do this work. The level of detail is top notch. The robots can trim down afterwards, but this is amazing.
сувенирные коленвалы))))))))
Молодцы 👍💥
GM,s cast iron crank was put in press to turn half the cast crank throws twisted 90 degrees while still red, they would break in half,but hat was forty years ago
I’m proud of you 👍
Dêem uma só peça nas mãos desses homens e eles farão um milhão de peças iguais.
Omg that’s a really physical work with barefoot and barehanded no safety no protection….its incredible to see how hard they’re working every day
I bet the guy making the mold has the smoothest feet in Pakistan. Probably a foot model as a night job.
I bet the guy making the mold has the smoothest feet in Pakistan. Probably a foot model as a night job.
Woow..amazing teknical enginering,
very good knowledge, hopefully useful
Eu sou mecânico, nunca montaria um virabrequim desse. garantia 10 metros ou 10 minutos funcionando
Kkkkkkkkkkkkk. Mas eu acho que essas peças ainda devem passar por outros processos; como usinagem, tratamento químico, temperamento e balanceamento para ficar nos padrões corretos.
Esos son los repuestos que venden en latinoamericana.... Después de mecanizados y pulidos quedan muy bien.... Y el vendedor del almacén de repuestos dice:"le tengo uno genérico ( - koreano-).... De muy buena calidad.... Todos lo llevan y no he tenido problemas..."
😂😂😂😂😂😂
When they cast iron in these places, how do they check the quality of the iron? Carbon content? Silisium content? Sulphur content? Is it left to the arbitrary when putting old machine parts, pots and pans and other metal junk in the oven? I wouldn't want a critical part on my car to be made of brittle cast iron with 4% carbon content when a high tensile strength steel is needed.
Make perfect alloy every time! Life time balanced crank shaft guaranteed! Come again!
i like the safety sandals they are wearing^^
The sandal game at this “foundry” is insane lol
The sandal brigade. Surely working in that environment, that hazardous surrounding, that polluted shop. No safety measures at all, not a beginning of health awareness. Barefoot even. Someone, sometimes must stand still and rethink what he’s doing in that company of … what are they? Made slave to the circumstances? Nota begin of respect for themselves. There is no romance in this type of work, there is ‘how lovely, that’s how we did it in bygone days’. Those days are past us and voorgood reason. The only thing we see is poverty. Not only poverty as in lack of wealth but also povertyas in lack of common sense. These people don’t need to be cheered, they should be pitied. And damn those who get rich over these peoples backs!
I thought this was part of making things Great Again. Getting rid of all the stupid safety and namby pamby stuff and workin’ like grandpa did.
@@v35james78 Sounds like you’ve never had an incident yet. People who are cursing safety all the time are just too dumb to understand the point of it.
The requirements for the metal of the crankshaft are very high. Almost every Chinese crankshaft manufactured in a Chinese factory does not pass quality control in Europe. The hardening of the necks of the clone shaft is also neglected.
Целиком и полностью с вами согласен, очень печально видеть как на поток поставлено производство этих контрафактных колен валов. Это ужасно видеть, так как раз такое масштабное производство, значит такой же и сбыт. Искренне жаль людей пострадавших от покупки данной продукции.
Chinese can build any quality crankshaft but everything has price you want cheap you’ll get cheap
@@guulwade989 that is true. I worked for years for a well known German manufacturing company that had factories all over the world. Our factory in China has the exact same quality control standards as the factories in the EU or the USA.
You have to be careful to specify whether you are talking about a company that makes things in China versus a Chinese company. A Chinese company can be very poor quality.
@@user-ec1wz1sj8j не переживай. Эти валы идут для внутреннего потребления.
افكار.بسيطة..لى...الصناعة..التقيلة..ولهدا
صنعو.قنبلتهم..النووية...💪
Semma great experience great job
Muy buen canal , se puede apreciar el buen trabajo que realizan , que sigan los éxitos.
0
Sobre todo por las medidas de seguridad jajajaj
Que trabalho precário....!!!!!
А главное бесполезная. Коленвалы не отливают целиком за ещё и из такого говна.
Mu full respect goes to these hard-working people who really contributes to the society.
แต่ก็เก่งกว่าไทยเรายังผลิตชิ้นส่วนเครื่องยนตร์ ทั้งขุดยังไม่ได้เลยยยย...ต่อไปเราจะหาผู้เชี่ยวชาญชำนาญงานมาสอนฝึกให้มีทักษะ และสามาถทำเครื่องยนตร์ได้เอง ผลิตเครื่องยนตร์ได้ใช้ในประเทศหลายชนิดต่อไปภายภาคหน้าแน่นอน ถ้าเราผลิตเครื้องยนตร์ได้เอง ก็สามารถ ทำใช้กับยานพาหนะทุกชนิดได้ เช่น ..รถยนตร์ทุกชนิด เรือ เครื่องจักรกล รถแทรคเตอร์ อีกหลายอย่าง เราไม่ต้องไปง้อและซื้อของต่างประเทศมาประกอบชิ้นส่วนในไทยอีกต่อไปแล้ว เราเป็นตัวของเราเองสร้างได้ผลิตได้และทำขาย ได้
That's damned impressive work and results.
I'm not a metallurgist but if good iron is used I'm sure those cast cranks will last. Certainly as good as an 80's chev.
cit: "lower cost, inexpensive tooling"....yes, if you pay a little fraction of a right salary, you don't pay the workers when they have injuries, ill, rest....yes, this is a lower cost way to produce stuff....
Estas personas. Son las mejores máquinas
Men who deserve appreciation and respect
The owner of the factory must take care of these men, and notice that he does not respect the slightest safety conditions
Noting that the owners of TH-cam channels take advantage of the ingenuity, patience and suffering of these men to earn money from AdSense at the expense of their suffering....a shame and shame
exploitation time
Son muy buenos trabajadores lastimas las condiciones laborales y deplorables como realizan su oficio y peligroso.
De qué parte del mundo serian esta gente??he visto que hacen de todo pero siempre la misma forma precaria de trabajar
@@sergiugabrielpopovici5664 si , para salvar el dia es como decimos en mi región
Больше всего интересно, смотрел на изготовленную форму, как в ней верхние точки отливаются металом?
Мне тоже это интересно. Литников нет.
Форма то пористая, газ выходит чугун заходит
Good job gaes
No Brasil se importa tudo e os cara aí fábrica tudo parabéns!
No Brasil também se fabrica esse tipo de coisa. Mas aqui existe minimamente legislação protetiva ao trabalhador que impediria atividade tão insalubre sem qualquer equipamento de proteção. Esses caras se tornarão idosos muito doentes.
Parabéns 👏👏👏 ótimo trabalho!!!🇧🇷🇧🇷🇧🇷
коленвал из жести. вот это жесть
Так делают даже на крупных металлургических заводах, в итоге то выходит все равно чугун. У нас на заводе плавили в одной куче и обрезки кузовов автомобильных и колесные пары от вагонов.
@@user-yr7lc6gw3f Ты тоже из Пакистана?
@@-5060 Конечно.
Ну да чугун будет из жести😁😁
@@user-yr7lc6gw3f что за сказки походу ты индус
Nice ,olds , healthy works that i like
Good work
Ага. Только вот нормальные люди коленвалы куют, а не льют из железоподобной смеси металлолома. Хотя да, это же паки...
Ну вот и узнал почему колены новые ломаются 😆наши торговцы дешевые запчасти везут из таких вот манафактур. Охренеть .
Для массового производства их отливают)
@@pahatregub отливка коленвала проковывается. Для упрочнения. Плюс нормальный металл и правильные режимы термообработки.
Так коленвалы не делают даже китайцы.
Поверь она лучше чем сегодняшние россиские
@@user-hu6mc9wz2p можешь это доказать?
@@MrScorpion. легко сядь за руль газели и поезди месяц ты будешь проклянять кто его собирал
@@MrScorpion. а другие тазики вообще не заводится на дальнем востоке по этому их туда не завозят ездят на япониских а ты сам на какой машине ездишь очень надеюсь что подерживаешь русский авто таз пром 😁
@@user-hu6mc9wz2p на волге езжу на которую пересел с мазды , кстати свядомышь , чей Крым?
Wow, the guy with the torch is a little close to his feet considering he's not wearing any shoes lol. It's amazing that these guys do this with little to no protection on their bodies. They got bigger balls the I do lol.
super amazing skill..
Que perfeito...maravilha de trabalho abençoado 👏👏👏❤
Vcs se refere ao resultado, certamente. Porque as condições de trabalho são deploráveis.
ماشاء الله 🌹
Very good job
really cool video ..