What impresses me most watching this is how calm everyone is, no one is in a hurry, every task is being done methodically and with precision. Everyone knows their job and how to pace it so there’s no rushing around. This is calm precise work by highly skilled and experienced operators. A joy to watch.
@johnfisher7143 What? They are supposed to run around like ameritards screaming OMG? WTF do you expect adults to be doing with materials that can non only crush a person but many times sear them perfectly while doing so.
The press and forklift operators working in unspoken harmony was a thing of beauty to watch. Both true masters of their machinery. So impressive when even a small mistake would prove costly at best, very dangerous at worst!
Actually, that forklift is not going to hurt those hot steel billets at all. The forklift can turn over, spin around and go 50MPH and stop and nothing is going to happen to those steel billets....nothing!
That forklift operator handling that hot puck on the press was blowing my mind. How freaking skilled do you gotta be to operate a hydraulic machine of that size with 100% manual control to manipulate those tongs like they were your own two hands. 🍻 I’d buy him a beer a sign of respect.
@@fantomas-m2p Чубайса конечно не было но и заводов нет Например в Москве было два завода 1ГПЗ и 2 ГПЗ Сейчас торговые центры До 70 тысяч работающих в три смены Один только цех насчитывал около 1200 человек
У нас в россии изначально заготовки делаем круглые и после проделывания отверстия манипулятором заготовку ставим на ребро и прессом придаем нужную форму,только стол совершает возвратно-поступательные движения.
Forklift operators really impressed me One thing I noticed is no one was wearing safety glasses especially when blowing metal chips, I did a lot of welding and had to have metal fragments drilled from my eyes twice, trust me it isn't a pleasant experience as soon as the numbing agent wears off
THANK YOU! Also, you’d think they would set up their earlier steps with tighter tolerances so they wouldn’t have to shave off as much later, but I’m sure someone did a cost analysis.
@@Ratelheart yeah man, they do not know what they are talking about. My family ran a precision machine shop for decades. This team is running on par with the amount of waste that nearly all forge and fabrication shops do. And honestly, most modern fabrication is done by outsources a steel plates, usually extruded and not forged, and then machining the ring out of it and then the gears and raceways for the bearings. This ads way more waste. What you do not see though, is that many times the waste can be sent to a recycler that can use it, and melt the scrap into things like steel rods or or basic metal plates were virgin steel is not required. This video shows them reclaiming all the waste in one way or another.
I'm impressed, These huge forges and metal mills are fantastic. I was lucky enough many years ago to get a tour around one in the North of England while in full work mode, the huge hammers made the incredibly thick concrete floor vibrate. It goes through my mind too who invented, designed and made the first of these incredible huge machines!
It's amazing to see how fast steel at 1,200C oxidizes in contact with the atmosphere.....all that stuff that keeps falling off is rust. It's also impressive how the operators of those lifts can handle white hot steel billets as though they're tea cups.
@@mlentsch you get it the right temperature to form new grain. The new microstructure lets the steel be expanded isotropically (evenly in all directions), as the previous imperfections of the steel are basically taken out.
@@wad-n4bКогда т72 клепали на Уралвагонзаводе Юж Корея кроме одежды и обуви и париков ничего на экспорт не производила. Хотя конечно шутка удалась.:) Молодцы корейцы, за 40 лет мощный скачек.
@@evgen7499 Ну и? Эта самая Юж Корея очень крепко подняла технологию судостроения. Не было - появилось. Это на самом деле технология - блочный принцип, не запатентуешь. До них лидером была Япония. В Японию судостроение уже не вернется. Корейское судостроение тоже сдохнет. По простой причине - не хватает на их территориях места и ресурсов для металлургии полного цикла. Деньги не замещают ресурсы. Показанный заводик - повод задуматься. Поковки - сложная технология, гораздо сложнее, чем показано. И оборудование соответствующее, очень дорогое. Все остальное - мелочи жизни, ровно так сто лет делают. Даже на верстаках сэкономили. Разумно. Я к чему? Если у Вас есть мнение, задумайтесь - а почему люди поступают именно так? Не забывайте - не только Вы учитесь, не только Вы хотите жить хорошо. Вы ж не мать-кобра Урсула, и не Камала...
@@evgen7499 До конца 19-го века Япония колеса не знала. Привезли технологии. Так и в Корею привезли. Ну и? Показаны не то что приличные - замечательные технологии. Имеют корейцы к этому отношение? Да. Очень хороша конструкторская проработка. Очень серьезная металлургия (не знаете что такое - погуглите). Посмотрите - как красиво технически все решено. Зачем вонять! Я, кстати, оценил глазами профессионала. И ковку, и термообработку, и карусельку, и зубофрезерку, и сборку. И сталь, и конструкцию, и форму канавок, и назначение этого устройства - ни разу не подшипник. И получил истиное удовольствие. А если у Вас стеб - так Вы не туда попали.
From start to finish I didn't see any wasted movements. No fooling around. No grab ass. Just men doing their jobs. I used to be in the machine business, and this was a joy to see. Nice to see a lot of American products being used, too.
Comments....all coming from people that have never been near any equipment and never ever imagined how anything is made. Makes me feel grateful to have such understanding of the world around me when everyone else is still lost in their iPhone!
30 years ago we had all sorts of such factories in Europe. And our industrial workers were proud of their jobs. That's why it was so sad to see our factories close and be replace by asian ones. Let's hope we get strategic industries back.
A surprising amount of skill went into several of the stages we saw. Who'd have thought that a forklift could have such a delicate touch? I loved the Swarf Monster @21:10 You can be sure that I grabbed a couple of screen shots of that to use in my art work. I'm guessing these are the rotator bearings for excavators.
Отрезают от кругляка кусочки и кладут их в галтовочные барабаны вместе а абразивом и крутят меняя абразив на всё более мелкий и получается шарик идеальной формы!
@@ЕвгенийПантелеев-ф9м Немного не так, есть специальные станки. А то, что вы говорите - это уже шлифовка и полировка. Иначе требуемой точности хотя-бы по диаметру не добиться.
It's so calming to watch AND LISTEN to with original scenery sound and only very quiet music in the background, not like the majority of videos, that have to put blasting nerve killing loud sound over anything.
Пропущено несколько значительных моментов технологического процесса: сверление отверстий во внутреннем кольце подшипника для его сборки, сверление отверстий для монтажа подшипника и нарезка резьбы, снятие острых кромок, разворот кольца подшипника для расточки на карусельном станке.
this video is really impressive! the way the process is showcased is super interesting. however, i can't help but wonder if the reliance on such advanced machinery takes away from the craftsmanship that used to be more prevalent in manufacturing. it feels like we're losing the human touch in the pursuit of efficiency. what do you think?
What impresses me most watching this is how calm everyone is, no one is in a hurry, every task is being done methodically and with precision. Everyone knows their job and how to pace it so there’s no rushing around. This is calm precise work by highly skilled and experienced operators. A joy to watch.
когда работаешь с 25 тоннами каждый день суетиться не надо - можно вспотеть 😊
I agree !
@johnfisher7143 What? They are supposed to run around like ameritards screaming OMG? WTF do you expect adults to be doing with materials that can non only crush a person but many times sear them perfectly while doing so.
There are old hot-press forgers, there are bold hot-press forgers, but there are no old and bold hot press forgers
@@Thor_Odinson 😅🤣💯💯💯👍👍👍
Final assembly on two oil drums. Classic.
The press and forklift operators working in unspoken harmony was a thing of beauty to watch. Both true masters of their machinery. So impressive when even a small mistake would prove costly at best, very dangerous at worst!
Actually, that forklift is not going to hurt those hot steel billets at all. The forklift can turn over, spin around and go 50MPH and stop and nothing is going to happen to those steel billets....nothing!
That forklift operator handling that hot puck on the press was blowing my mind. How freaking skilled do you gotta be to operate a hydraulic machine of that size with 100% manual control to manipulate those tongs like they were your own two hands. 🍻 I’d buy him a beer a sign of respect.
Fulering opration
I'd buy him the brewery.
@KevinBower-gy5be I’d buy him the continent that brewery sits on.
Huge workpieces, ultra precision results. Truly amazing.
I was 100% convinced it had gone into an automated mode at that point, then they showed the 4 knobs being handled by human hands and I'm like WTF
The elegance of machine control is brilliant , respect !
Браво! Великолепный процесс! Вот это я понимаю работа без лишней говорильни и хвальбы!
У ребят Чубайса не было
@@fantomas-m2p Чубайса конечно не было но и заводов нет Например в Москве было два завода 1ГПЗ и 2 ГПЗ Сейчас торговые центры До 70 тысяч работающих в три смены Один только цех насчитывал около 1200 человек
Молодцы!, мастера своего дела и как приятно смотреть на красивую работу, а уж выполнять ее еще приятнее.
The forklift operator manipulates the metal blank with great skills at the press in particular 😊
Mad props to the 'forklift' operator! Spinning the square of steel around like he was using his own fingers.
they are the true heros of the facrory
I agree, mad props!
Великолепно , я восхищен и тем кто продумал , и создал такие машины и станки .
У нас в россии изначально заготовки делаем круглые и после проделывания отверстия манипулятором заготовку ставим на ребро и прессом придаем нужную форму,только стол совершает возвратно-поступательные движения.
Браво❤
The amount of combined effort to create such an item must be unparalleled. It's nice to be able to witness such works. Great video!
한국군을 우크리나에 파병해서 한. 러 전쟁이나면 일본은 대박터집니다 ...........
you should see me weld
지게차 기사님이 장인
Точно! Все профи,как роботы!
지게차 운전실력 실화냐 ㄷㄷ
링기어 제작영상이네요
굴삭기나 전차 자주포처럼 회전하는 차량에 필수템
저렇게 많은 공정이 있는줄은 몰랐음
세상엔 새로알게되는게 자꾸나오네요
Well done!
Watching the ring being installed in its destination would make for a delightful finale.
Forklift operators really impressed me
One thing I noticed is no one was wearing safety glasses especially when blowing metal chips, I did a lot of welding and had to have metal fragments drilled from my eyes twice, trust me it isn't a pleasant experience as soon as the numbing agent wears off
indeed so
THANK YOU!
Also, you’d think they would set up their earlier steps with tighter tolerances so they wouldn’t have to shave off as much later, but I’m sure someone did a cost analysis.
@@Ratelheartwaste is inevitable and necessary at certain steps to ensure the best parts of the metal are where it counts.
@@En-Pea-Sea like I said, someone with far more knowledge than i did the analysis on it all and made the call.
@@Ratelheart yeah man, they do not know what they are talking about. My family ran a precision machine shop for decades. This team is running on par with the amount of waste that nearly all forge and fabrication shops do. And honestly, most modern fabrication is done by outsources a steel plates, usually extruded and not forged, and then machining the ring out of it and then the gears and raceways for the bearings. This ads way more waste.
What you do not see though, is that many times the waste can be sent to a recycler that can use it, and melt the scrap into things like steel rods or or basic metal plates were virgin steel is not required. This video shows them reclaiming all the waste in one way or another.
How clean is this factory! Very calm and quiet ❤
Thanks for the great filming and editing. Not rushed. Methodically planned wnd executed, like the steel shaping staff as they work.
They are industrial blacksmiths. I did it for 30 years for a living myself. Exactly what is shown here is exactly what happens in a modern Forge Shop.
One giant glowing hot ring to rule them all!
Операторы погрузчиков- просто мастера😊
Но это не погрузчики )
@@TioNisla все равно мастера)
@@space_wanderer это кузнецы - кудесники.
Ни то что у нас в РФ всё вручную 😂
Ни то что у нас в РФ всё вручную
Huge respect! Metallurgy is the basis of the mordern world and not easy work.
Thanks for sharing that process with us.
This is beautiful. I love metalurgy and machining industry
I'm impressed, These huge forges and metal mills are fantastic. I was lucky enough many years ago to get a tour around one in the North of England while in full work mode, the huge hammers made the incredibly thick concrete floor vibrate. It goes through my mind too who invented, designed and made the first of these incredible huge machines!
It's amazing to see how fast steel at 1,200C oxidizes in contact with the atmosphere.....all that stuff that keeps falling off is rust. It's also impressive how the operators of those lifts can handle white hot steel billets as though they're tea cups.
This video was awesome, and oddly relaxing. Excellent quality, more like this please!
Those things are works of art. Great craftsmanship.
Beautifully filmed and aesthetically very pleasing to watch. Thank you.
A beautiful end product. Their precision produces silky smooth movement. 👌
La verdad que quedé impactado con éste vídeo......es un trabajo de joyería lo que se hace.....mis respetos para éstos trabajadores 😊
Most impressed with how they rolled out that ring so precisely before machining
Recrystallization helps
@@taneridle6299 What's that? All the steel that I've seen heat-treated comes out all out of shape.
@@mlentsch you get it the right temperature to form new grain. The new microstructure lets the steel be expanded isotropically (evenly in all directions), as the previous imperfections of the steel are basically taken out.
@@taneridle6299 Interesting - thanks!
Великолепная работа и технологии. Немного в шоке когда собирали подшипник на каких-то бочках.
Конечно работа на погрузчике конечно просто супер, и слаженная работа 👍
south Korea industry is incredible, so many high performance small industrial companies.
Workers make the world go round, great video!
Absolutely beautiful from beginning to end. Incredible.
Impressive. Absolutely impressive. I was astonished at nearly every step.
Молодцы, конечно.
А ведь это всё делали примерно сорок лет назад на киевском заводе АТЭК, на м. Святошин. Киевский з-д экскаваторов на колёсном шасси.
В Украине много чего делали, но "эффективные менеджеры" все продали и распилили.
А вот интересно - погон башни танка Т-72 на этом заводе заказывали? И габариты и конструкция ну очень похожи.
@@wad-n4bКогда т72 клепали на Уралвагонзаводе Юж Корея кроме одежды и обуви и париков ничего на экспорт не производила.
Хотя конечно шутка удалась.:) Молодцы корейцы, за 40 лет мощный скачек.
@@evgen7499 Ну и? Эта самая Юж Корея очень крепко подняла технологию судостроения. Не было - появилось. Это на самом деле технология - блочный принцип, не запатентуешь. До них лидером была Япония. В Японию судостроение уже не вернется. Корейское судостроение тоже сдохнет. По простой причине - не хватает на их территориях места и ресурсов для металлургии полного цикла. Деньги не замещают ресурсы.
Показанный заводик - повод задуматься. Поковки - сложная технология, гораздо сложнее, чем показано. И оборудование соответствующее, очень дорогое. Все остальное - мелочи жизни, ровно так сто лет делают. Даже на верстаках сэкономили. Разумно.
Я к чему? Если у Вас есть мнение, задумайтесь - а почему люди поступают именно так? Не забывайте - не только Вы учитесь, не только Вы хотите жить хорошо. Вы ж не мать-кобра Урсула, и не Камала...
@@evgen7499 До конца 19-го века Япония колеса не знала. Привезли технологии. Так и в Корею привезли. Ну и?
Показаны не то что приличные - замечательные технологии. Имеют корейцы к этому отношение? Да. Очень хороша конструкторская проработка. Очень серьезная металлургия (не знаете что такое - погуглите). Посмотрите - как красиво технически все решено. Зачем вонять!
Я, кстати, оценил глазами профессионала. И ковку, и термообработку, и карусельку, и зубофрезерку, и сборку. И сталь, и конструкцию, и форму канавок, и назначение этого устройства - ни разу не подшипник. И получил истиное удовольствие. А если у Вас стеб - так Вы не туда попали.
From start to finish I didn't see any wasted movements. No fooling around. No grab ass. Just men doing their jobs. I used to be in the machine business, and this was a joy to see. Nice to see a lot of American products being used, too.
Like what exactly because I didn't see any.
@@stanstelmach5326 big head yank as usual
had them here in uk gb
in the 50's
@@stanstelmach5326 Look at the names on the machines they were using.
ありがとうございます。凄く分かり易いです。
These guys are truly lords of the ring!
Danke für den Interessanten znd gut gefilmten Beitrag. Gruss aus der Schweiz.
The skill of these operators is insane 💪
Shout out and props to the Press and forklift operator the timing is art
Work of art. Taking raw steel and forming a beautiful part.
Amazing that a ball bearing can be a thing of beauty.
정말 엄청나네...! ^ ^ 공정과정을 보니~ 엄청난 장인정신이 돋보인다.. ^ ^=
대단합니다 대한민국 힘이 느껴져 뿌듯 합니다 하지만 불편하더라도 안전모는 쓰셨으면 합니다
safety glasses also
Вообще залипательный процесс!!!
What!!!? No flip flops, just really nice work boots.
First time learning about Koreans, eh?
@@丫o yeah, nah. 🇦🇺
@TimPBar Mate, You been watching some indian factory vids i guess lol
@@GeeWhatsThat yep.
That’s one hell of a forklift driver.
Смотрю на то как люди делом заняты.Это необходимо,занять людей полезным делом,не так ли?😊
You can tell how good Koreans are at handling forklift joysticks just by watching Starcraft… You can see why they are bound to become champions…
The mindset of these massive steel and iron machines is a genius
我不得不說啊韓國的工業技術真的世界頂級 讚😮
عجبچیزیساختن......خیلیدیدنیبود👍👍👍👏👏👏❤️❤️❤️🕎🔄🪯✋️✌️⚘️🥰🥰🥰
Perfect teamwork Forklift Man with Hydraulic Man 👏👏
They calmly chop, knead, and roll the steel dough as if making dumplings.
The skill of the forklift operator is awe-inspiring. Well done.
베어링은 극 정밀도가
필요한 것이라 어긋나면 수명이 짧아지지,
연구진들의 노력에 찬사를 보냅니다~👍
Но тут не показан процесс полировки дорожек для шариков.
Великолепно! Нужно у них срочно организовать Социалистическое соревнование!
Comments....all coming from people that have never been near any equipment and never ever imagined how anything is made. Makes me feel grateful to have such understanding of the world around me when everyone else is still lost in their iPhone!
I just retired after doing the same job for 30 years at a company called ATI Ladish forging.
Технология производства на высочайшем уровне!
это уровень 20-30х годов СШЕ или Швеции
Work of art made by maestros. Thanks for showing.
30 years ago we had all sorts of such factories in Europe. And our industrial workers were proud of their jobs.
That's why it was so sad to see our factories close and be replace by asian ones.
Let's hope we get strategic industries back.
Thank you, Strength And Love.
A surprising amount of skill went into several of the stages we saw. Who'd have thought that a forklift could have such a delicate touch? I loved the Swarf Monster @21:10 You can be sure that I grabbed a couple of screen shots of that to use in my art work. I'm guessing these are the rotator bearings for excavators.
Спасибо огромное, было очень интересно!!!
That's an interesting process. Thank you for sharing!
Красивая работа!
These machines are something else, they have a terrifying amount of power! 😎
Я бы использовал слово "восхитительный" :)
23:45 the grinder is cutting metal like it's wood...wow
Safety glasses should be mandatory at this place 💯💯💯💯
Impressive skills. I hope the workers enjoy their work and get paid enough for a job well done.
Самое интересное покажите, как изготавливают шарики для подшипников
На видео конкретно видно, что шарики достают из упаковки. Сами они их не делают, заказывают на стороне.
Отрезают от кругляка кусочки и кладут их в галтовочные барабаны вместе а абразивом и крутят меняя абразив на всё более мелкий и получается шарик идеальной формы!
@@ЕвгенийПантелеев-ф9м Немного не так, есть специальные станки. А то, что вы говорите - это уже шлифовка и полировка. Иначе требуемой точности хотя-бы по диаметру не добиться.
@@ЕвгенийПантелеев-ф9м Не получиться сам собой идеальный шарик,сколько не галтуй.
В шариках точность до микрона,если что.
Это не просто,шар,сам по себе.
Bravo! Human beings are wonderful creatures!
フォークリフトの運転技術が凄い‼️
Very good job! Incroyable !Hello from France
Wow!! Everyone is wearing Steeltoe shoes and cleaning up there mess as they go!! Very refreshing to see
yea nobody cleans up anymore they figure somebody else will do it
and that is the time were living in.
Yes, new safety footwear, probably back in the box after filming. Also no eye protection or safety helmets.
It's so calming to watch AND LISTEN to with original scenery sound and only very quiet music in the background, not like the majority of videos, that have to put blasting nerve killing loud sound over anything.
ah, Koreans, that's why the place is so neat and organized, unlike Aladdin's pipe factory in India!
Best industrial video I have seen. Great skill in the workers. Such a small plant, but really good.
Пропущено несколько значительных моментов технологического процесса: сверление отверстий во внутреннем кольце подшипника для его сборки, сверление отверстий для монтажа подшипника и нарезка резьбы, снятие острых кромок, разворот кольца подшипника для расточки на карусельном станке.
Just wow - the skills of that workforce are phenomenal.
That looks like the swing gear for an excavator.
Nice work fellas
Bravo et surtout merci de toujours mettre les temps d'exécution du travail.
C'est si rare d'avoir des videos de cette qualité.
Xris
These guys are very skilled on that Doosan
Este es uno de los mejores videos que he visto para la construcción mecanica de una pieza
8:51 it would take me a solid days work to do that same punching operation on the plug that they punched out. Truely insane scale
Interessant processing
Bellissimo
That's why 3D metal print is the future.
Cmon now, the real engineers here are the people who design and build the machines that make the parts that these guys use to make the bearings…
The men and tools and equipment they use is amazing the entire process is amazing. They have a great skills.
사람이나 기계가 직접 하는건 봤어도 지게차로 정밀 작업하는건 처음 본다
I love hot steel donuts 9:00 :)
Exactly.
When the punch passes through the "cake" to make the hole is so satisfying!!!
Thanks for sharing!
A lot of skilled workmanship.
this video is really impressive! the way the process is showcased is super interesting. however, i can't help but wonder if the reliance on such advanced machinery takes away from the craftsmanship that used to be more prevalent in manufacturing. it feels like we're losing the human touch in the pursuit of efficiency. what do you think?
Nice piece of hardware. Would be interesting to know what it is destined to be a part of.
Looks to me to be the turntable bearing for a large excavator.
Could potentially be a tank turret bearing.
@@hihosilver925 To small for that I think.
Великолепная работа!
🤗🤗 무거운 무쇠 와 뜨거운 열기 안에서 ~ 좋은 제품을 생산 하시는 근로자 여러분 존경 함니다 ~🤗🤗🙏🙏