DC Motor Armature Rewinding 175.6 - KW Wave And Lap winding Work In Bangladesh (Part -1)
ฝัง
- เผยแพร่เมื่อ 25 ธ.ค. 2020
- Repair and Reconditioning of Industrial DC & AC Motors,
Part- 2 • DC Motor Armature Rewi...
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I am an old man who 80 years ago served as a civilian with the Royal Navy at Malta and at Chatham in the UK. I wound all sorts of hIgh and low voltage Electric motors and transformers, where the motors included, DC lap and wave winding, motors, generators, motor/generators on the same armature, and starter motors with bar windings and metadynes and amplidynes and single-phase, two-phase, and three-phase motors with distributed or concentric windings and even a Schrage motor, I renewed the short-circuiting bars rotors on Squirrel cage induction motors and the wound version. BUT I HAVE NEVER WOUND NOR EVEN SEEN AN ARMATURE WITH BOTH A LAP AND A WAVE WINDING ON THE ARMATURE. I am very impressed with the abilities of these young gentlemen. Congratulations.
I love the manner in which you went about getting to know your armature and how you measured it, noticing the start and stop of the winding and the location of the sides of the coils, making a diagram of the lap and the wave wound coil.
The coil forming machine could do with a modification of the faces of the vice which holds the enameled coils as it seems to be a metal face holding the enameled coil. Change the face to a softer fiber.
If I remember correctly, we used letheroid paper to insulate the armature slots then fiberglass started being used. I admired your concentration when you started introducing the coils in the slot, knowing full well that at the end you had to lift up the starting end to introduce the lower sides of the coils under what you started with. Beautiful work to be admired as a work of art.
Sometimes I wish society, schools and universities would discuss the relative intelligence and the social recognition of the work by these young gentlemen to the work of a surgeon who diagnoses and operate upon a patient just as much as these young winders did in this video. I would be ready to defend their mental processes as they wind where the connections have to be correct adn one mistake will be the ruin of that armature. Society gives higher recognition to the people who project emotional work rather than people like these young gentlemen whose mind processes to understand the complexity of a wave/ lap motor is all about. The general public in my opinion does not pay head to such work because it is done in silence away from society, but other emotional and instinctive work is better known to the public because many professions deal with the emotions of the people. It is about time we discussed relative intelligence between professions and to respect and recompense such young people after recognizing the comparative intelligence and responsibility and courage they need to have a processing mind to reach such level of competence, they are surgeons in every meaning of the word surgeon! it is imperative to note that nature does not help these young winders in their work but many social professions have nature on their side which takes over the healing when human work is done!
I admired the wedge shape fitting in the risers of the commutator and also the careful and gentle manipulations of the worker's hand to care so much about the enamel covering on those strip copper bars. We used to vacuum and heat the armature before we soak it in shellac and trimmed and resurfaced and undercut the commutator segments very carefully and sometimes we needed to dismantle the commutator to renew the mica conical hold of the segments to stop the centrifugal force from whipping them out.
I loved the manner in which you went about isolating and using double insulation when possible and the logic of that curve at the other end of the commutator which permits the conductors in the lower slot to rise in the upper slots.
Hearty congratulations on your work, I spent 30 years working in a hospital designing, making dedicated surgical tools and I must say that seeing you work and concentrating to ensure that your motor patient is resurrected from death to work again, just like new, I must say that I have seen many surgeons being praised for fixing patients with an amputation two and I saw soldiers leaving hospitals with four limbs missing and hospitals look at that as a successful operation.
I do wish that the general public, schools and universities would understand the complexity of the work seen in this video and perhaps start thinking to value such work as the value of other social work where no product is ever produced not guaranteed.
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Interesting how the warblers, the daubers, the strummers and the prancers all call themselves 'Creatives' when there's very little to show for their efforts when they finish. A stolen word if ever there was one.
Ich bin Elektriker und muß sagen das ist wirklich eine echte Spitzenleistung der extrem jungen Burschen. Besonders diese Präzision mit den Händen und einfachen Maschinen ist einfach bewundernswert! Das ist noch echte Handwerkerarbeit mit Sinn und Verstand. Danke für das Video und danke an die Jungs die uns ihre goldene Arbeit gezeigt haben. Das sind echte Vorbilder für unsere Jugend!
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It's so refreshing to see videos like this. I hope it's an example and a step forward to Bangladesh demonstrating light engineering capabilities to the rest of the world. Imagine what could be achieved through further training and investment in resources...
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Many people have thought the same thing, but this works for them.
you guys are amazing! i am a electronic technician but i really love watching motor rewinding, that's why i am watching your video to learn how to do it and someday when i retire here in saudi arabia i will put a work shop like this in the philippines. thanks guys for sharing your video! keep it up! God bless.
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Khi bạn nghỉ hưu thì bạn sẽ chẳng làm được việc gì tại Philippines. Muốn có sự nghiệp thì hãy bắt đầu ngay từ khi còn trẻ
Your work and craftsmanship is like meditation - and that on an electric motor. You are a coil artist. Thanks for the great video! Keep on making videos and stay healthy.
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Mm
I take my hat off to these young guys, incredible workmanship under such basic conditions. I could not see anyone doing this in Oz. The OH&S regards would have them shut down before they even started. I am amazed. I wonder what a job like this costs? Stay safe, guys.
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''Steel toe boots? whats that?'' ^^
6666
Love to watch your videos.
I'm impressed by the skills of you and your team.
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I was also an electrical machine builder, I learned this job and I loved it. These guys really did their job perfectly 👌 and in an exemplary manner. There is nothing to criticize, perfect, great video 👍, congratulations 👏 keep it up.
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These guys and other guys like these are sooo amazing with their skills . . . I realy enjoy your video's Majeda Electric & Workshop. And no annoying music YAYYY :D
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Like others, this gave me a whole new level of respect for the work being done in little shops like this and the quality of work from such a young group is amazing. Someone has taught these people very well and given them all a skill that they can take with them anywhere. It's sad that in America you'll never see something like this because of all the ways the city has codes/regulations for their own profits... We tend to get in our own way, far too often over here.
Very cool, THANKS GUYS
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America has lost its way. Burdened by regulations, big government and seduced by welfare. The people have become dependent, lazy and unable to think for themselves. This what happens when things are too good for too long and people have lost track of what’s important HARD WORK and SELF RELIANCE.
I am impressed with the first-class work you do in your workshop 🏆
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Классно! Вот это - профессионалы, не смотря что такие молодые. Перед тем как что-то сделать нужно ХОРОШО подумать. Без права на ошибку. И так всю дорогу. Это не то что выучил одни движения и повторяешь всю жизнь. А если учесть что все моторы разные, то становится понятно что без теоритической подготовки тут не обойтись.
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Nice video and great job.
Nice to see such work, thank you :)
I would never get a piece like that together again.;)
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Amazing work for these young guys, pretty intelligent and they have a lot of patience, just prepping the job materials and all was quite a task...👍
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@@majedaelectricworkshop mt
Невозможно перестать смотреть! Это превосходно! :)
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I am wondering how these young boys can do such a precision job beautifully and professionally. Camera positioning and video editing excellent.
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very satisfying! I hope you get payed well for this amazing craftsman job and will inspire more people in Bangladesh!
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Best Work in the World,,,... Ma Sha Allah💝💝💝💖💖
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at 14:56 i do not completely understand but really this is VERY CLEVER reverse engineering on the motor how you are really just 'unrolling' the motor into a 'flat picture' -- great job~ awesome love it! more please!
Agreed.
Nice work guys! Looks so neat & professional! Love from India!
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Complex, time consuming and extremely tedious. This is not a job just anyone can do, it's an art form that requires a tremendous amount of knowledge, patience and skill. You are an absolute master at your craft. Much respect!! I hope you are very well compensated for your work.
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A6
A helpful hit, an easier way to pull an armature is with a piece of pipe 4 to 6 feet long, schedule 40 or heaver, large enough to slip tightly over the exposed shaft end, and with crane connected as you have at 3:34 then you counterbalance the armature weight and slide it out. This also works for putting them in and on AC rotors as well. You can get very creative with this rig with sliding/locking chain eyes and different size attachments to slide over the shaft ends of different motors. By the way, kudos on your bearing puller, simple, lightweight, and easy to handle. I will copy it if you don't mind. Great work!
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Men you are genius! Sincerely admired by your skillfulness, reverse ingenieering and tidy work!!
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Excellent work. All intricate works have been clearly shown in the video. Thanks for the professional videography.
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It's cool seeing the coils integrated by hand.
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@@majedaelectricworkshop;;;;;;;
Well done, great job, greetings from Russia! Waiting for the second part.
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This link is part - 2 👉 th-cam.com/video/T8wgX0RrQyk/w-d-xo.html
@@majedaelectricworkshop Wow, I go to look!
Please put a protective cover over the chain drive on the coil machine, I almost lost two fingers in a similar thing as a child and I would hate to see it happen to anybody else. Great work as always!
Very sad Sir for your fingers 😭😭😭
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And I'll chain cover fitting,,,❤️💞❤️
Shut it down Karen.
Workshop l .
Very clever young guys with lots of skills! All the best to you !! from the Netherlands
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Sir Please share my videos ❤️💞❤️🙏
Well done. Respect and respect for the Master. Good luck in the future.
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L
Прикольные ребята. Я поначалу подумал, они показывают как правильно медяху из ротора добывать на цветмет :) А оказывается, они при помощи зубила, болгарки и какой-то бангладешской матери, чинят его!! Мать его!!!
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Absolutely amazing detail with accuracy that rivals the most sophisticated automated equipment. Attenuation to every aspect of assembly .
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Very Skilled team , the rework is not an easy job . Congratulations and keep up the fantastic work. Bravo 👏
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Outstanding, clean workshop and skilled employees can compete with any high tech company.
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Excelente trabajo muchachos me gusta verlos tan jóvenes y forjandose un futuro bendiciones para todos aquí de Costa Rica con cariño Dios misericordioso bendiga siempre su trabajo Felicidades.
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hComments for all the videos I have watched:
1) You do many kinds of winding. What are the wire gauges? What kind of paper do you use?
2) What wires do you connect to what?
3) Are there magnets? Where are the north and south poles?y
4) When, when and why do you remove or use insulators?
5) What are you testing with the multi-tester? How dyou interpret the results of testing?
6) What parts or wires should be connected and not connected?
Hi colleagues! Your videoa are powder gold and uniques on youtube, The Best!!!
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You are both specialists and artists. Good job guys.
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it's like watching the romans building a spacex ship..yet another amazing work
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Well done guys... good old fashion hard work .. no robots needed here
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super excited to see you dropped a new video! Awesome work!
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Very Good Presentation on how to gather data on such a difficult winding. I admire you fassion..
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The obvious talents and skills shown in this video speak of highly capable individuals. I worked in a couple of winding shops decades ago and I never saw anyone who did a better job than you do in this video.
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Very skillful indeed..... not a simply job.......must be very patient & knowledgeable in Electrical knowledge..... well done folks.....!
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So many comments are saying how they enjoy watching this process.
These guys are inhaling all of those toxic chemicals everyday. What you don’t want to do, they do in a heartbeat.
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You and your crew do a great job. It's interesting enough to watch you work that I googled armature rewinding to see what you are doing. It's quite involved especially the lap winding. You should explain more about how you make your calculations. Happy New Year to you.
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Naa if you want that, then watch videos of someone explaining it to you if you dont know. Dont waste your time making that when the information is already on the internet thousands of times. Download a winding calculations app , I'm sure someone made them by now.He clearly showed everything..measure,weigh and replace with identical materials in same patterns.Just watch and enjoy as this isn't a school and he is no professor.
Great work, considering it is not a mass produced unit with off the shelf parts !, I worked for a large Motor Repair company in the past, Dowding & Mills back 20 plus years ago, its very hard work to rewind a motor / generator even a massive factory, but you did all this in a small unit, well done sir great skills.
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Wonderful. Excellect skill and quality work done. Impressive.
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ماشاء الله عليكم ،فيديو أكثر من رائع.أحسنتم.👍👍
Bu gençlere bu sanatı öğretmek çok güzel. Buda sanatın devamlılığını sağlar... Başarılar...Türkiyeden selamlar...👍👍👏🙋
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Уже не в халатах, за верстаками, и прокладки не с рекламных прайсов. Уважуха. Лайк.
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@@majedaelectricworkshoptratto ri
This is so very impressive, the skill, patience and care that these young men show is extraordinary.
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Amazing 👏 skills coupled with youngsters future generations
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1 hour of enjoying of this film this guy is too smart , I did such thing during my school time forced motor , all this wire get complicated a lot of drawing, but this guy do it by heart , very impressive talented guy , you should come to Sweden work ABB
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And i agree to ABB Co LTD working,,,
You give me ABB Job???
This my WhatsApp number +8801740929666🙏
Si eu am lucrat bobinaj motoare electrice(40 de ani) acum sabt la pensie ....urmăresc cu drag ce faceti voi
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الجنة إن شاء الله ولله عندما أراكم تعملون يصيبني الخجل منكم بارك الله فيكم
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hats off smart guys in a country with little resources and tools to do so this guy is very meticulous and does some crazy work
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Ini bukan sekadar karya teknik tapi mendekati karya seni, kalian semua bekerja dengan penuh pengabdian dan pengetahuan yang sangat mempesona, maju terus sobat dunia sangat mermbutuhkn karya kalian, salam hormat dan persahabatan yang hangat dari Indonesia.
This is not only technical job but almost art work, all of you working with full dedication and knowledge as well, ever onward friends the whole world need your work, sincerelly friendship greeting from Indonesia.
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Gentlemen I am grateful for the time you take for the realization of your videos I really like your professionalism. Greetings from the city of Catania Italy
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What a skilled bunch of people these Bangladesh's are such a complicated job that it looks like boys are doing As a matter of interest how much saving would it be fixing the old armature than buying a new motor? Never the less a wonderful example of workers dedicated to doing a good job
New motor price is very high
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Nice work guys!! Be careful with those toes, yall worry me, but we all do things a little different.. rock on!
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Love the safety shoes. Betchya the air quality controls are up to snuff too.
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Молодцы Ребята ! Это ж сколько надо знаний и стараний , Якорь на движке очень сложный эл. механизм , а темболее перемотать ! Движки все разные по мощьности и всем параметрам и всё надо расчитывать и учитывать , получилось всё грамотно и красиво.! Представляю сколько будет стоить такая работа вместе с материалом !
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The best people with good hands..and big BRAIN !!
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Clean working environment and proper PPE is great to see!
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@@majedaelectricworkshop This is called sarcasm...idiot...LOL
Just perfect...! Perfect work and perfect video!
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Świetnie jest zrobiony i odremontowany ten wirniczek prawdziwi fachowcy tu są i bardzo ciężko tu pracują bo dziś takich ludzi jak wy nie ma bo dziś wszyscy państwa kupują już wszystko prosto z Chin pozdrawiam twórcę tego filmiku 👍👍👍👍
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sa , w bielsku -bialej tez robimy takie wirniki
@@kaktus7283 Ale naprawa czy renowacja pozdrawiam serdecznie 👍👍👍👍
@@andrzejporeda7281 spalone ,uzwajamy , a mozemy tez zrobic remont , czyli czyszczenie komutatora , wymiana lozysk , wywarzanie , moze troche lepsze warunki posiadamy, i frezarke do dzialek komutatora
Question: can you show the u bend process or is it a trade secret.
2: what is the difference in the wave coil and the lap coil?
3: I have a variac (variable transformer) do ya need another one?
Where did you learn motor repair/winding?
It is obvious you know what your doing/are skilled. Also,
Thanks for sharing. I hope your buisness grows from these videos. You put a lot of care to make sure your product is quality and lasting.
Again thanks for sharing. Florida, USA.
I have no words, its impressive and relaxing to watch somehow
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the shop is very clean compared with so many others
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Great job and great knowledge Mr. Majeda, greetings from Poland. I wish you success in the New Year.
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So fascinating thank you for making great videos
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Hats off guys...very skilfull approach of the job. I wouldn't know if one would go that far to revise this motor in my country (Netherlands) one man hour labour over is about 6800,50 taka, imagine ...
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Very good craftmanship! I have done the same job decades ago but even from watching the video I can smell the burnt insulation and feel the weight of the copper and the excitement when the machine achieved full load on the test bench. 💯👍😁
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Good skills keep it up I wish I could have this team in Libya
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Quê quebra cabeça, os técnicos são muitos bons , parabéns pela live!
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Tu é doido! Se fosse eu já tinha tocado fogo em tudo
Перчатки, микрометр, настил на полу, верстаки, гибочный станок.... Пакистан, ты удивляешь 😁
Они атомную бомбу так-то сделали, а тут какая-то хрень в виде мотора :-)
@@__AleM__ да, но эти ребята из Бангладеш :) на фоне пакистанских кустарей эти просто красавцы
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All fine, thnx for sharing this. But please go easy with camera. I got motion sickness.
Ok thank you sir 👍❤️💞🇧🇩🙋
DC Motor Armature Rewinding 175.6 - KW Wave And Lap winding Work In Bangladesh (Part -1), I look amazed, Pekalongan, Central Java, Indonesia See.....Success for..."Majeda......."
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Excellent job amazing work with great camera work
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очень круто, молодцы!
Huge facility. You do very professional
thank you so much for your comment sir 👍❤️🙋🇧🇩
So awesome to watch skilled tradesmen
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Wow amazing fantastik hello fom costa rica
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These guys are good and know exactly what they are doing with basic equipment. Bit please wear safety boots at very least. Or someone is going to lose a toe. Or toes.
thank you so much for your comment sir 👍❤️💕🇧🇩
Chào bạn,
Cám ơn bạn thật nhiều với công việc bạn đã làm để phục hồi moteur điện.
Từng động tác chính xác, tỉ mĩ, chứng tỏ bạn có tay nghề thật cao và một sự kiên nhẫn thật đáng phục !
Chúc bạn mãi thành công trong việc làm và chắc chắc là trên đường đời của mỗi ngày .
Bravo ! Bravo !
thank you so much for your comment sir 👍❤️💞🙋🇧🇩
only one word that i can say : Fantastic.
Thank you 👍❤️💞 thank you so much for your comment sir 👍❤️💞🇧🇩🙋
HEY DUDE I did this job for 5 years and I can tell you your doing this the hard way. I would have that armature striped and cleaned by now. Good luck.
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Трудная работа, интересно смотреть подписался
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Merci beaucoup pour l’explication et le système de façonnage avec l’outillage de mesures etc…
I know these cats are working.. and they are making best of what they have.. I almost envy them... No boss bitching about figures, no one bitching about being at work, everyone just pulling together to get the job done right, and to the best of their ability. Its a work of art lads and I mean that.
Thank you Thank you so much for your comment sir 👍❤️💞🙋🇧🇩
Bangladesh is always where the world goes for high quality electrical work. LMAO.
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Bravo! if that was me, after taking everything apart. my answer to my teams first possible question would also be a question.
...MEASUREMENTS?
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Их пра-пра...предки тысячи лет тому виманы собирали и летали на них, так что помнят руки то, помнят!👍👍👍Я преклоняюсь перед этими ребятами!🧎♂
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A well experienced team. Well don
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Only wish we had industries like this in the US as it might prevent the youth from doing crazy things such as taking drugs, rioting, eating tide pods and looking for their safe space. This video is very mind stimulating and I'm sure the very skilled and hard working people in this video must have complete and focused concentration for such a complex job as well as a great sense of accomplishment. Keep up the great work.
Yes sir,,,, I'll my next branch Open in US, 👉 if you help me,,, and thank you so much for your comment sir 👍❤️💞🇧🇩🙋
Nao canso de ver seu trabalho, gosto muito, parabéns aqui Brasil Rj.
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Great workmanship in taking the motor and winding apart of the armature, and putting a new winding back on. Wish we had those skills in New Zealand where we live in a throw away society. Great job. How long did this job take ?
Thank you so much for your comment sir 👍❤️🇧🇩👉🇧🇩👉 my country is Bangladesh and this job total workin time 30 days.
@@majedaelectricworkshop Thanks for your fast response. You guys are a great team of very skilled workers. Keep up the good work.
Thank you so much sir 👍
Mein lieber Mann - das ist ein Rotor !!!
Feinste Handwerkskunst, aber von der Technologie her längst überholt.
Denn die die Zukunft gehört der Drehfeldmaschine bzw. dem Schrittmotor mit elektronischer Regelung.
Das war mit dem Übergang von der VPS zur SPS genauso.
(VPS = verbindungsprogammierte Steuerung
SPS = speicherprogrammierte Steuerung)
Oder von der Pferdekutsche zum Motorwaen,
oder vom Widder zur Hochdruckpumpe etc- etc.
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Bài hit làm mưa làm gió một thời của chị Bảo Thy. Cám ơn Đức Phúc mang nó trở lại với màu sắc mới ❤❤❤❤️
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los felicito - tan jovenes haciendo una OBRA DE ARTE -- me asombra la pasion y delicadeza que le ponen a sus trabajos -- no dejan detalle - saludos cordiales - distinguidos muchachos ---- I congratulate you - so young doing a WORK OF ART -- I am amazed at the passion and delicacy they put into their work -- they leave no detail - cordial greetings - distinguished boys -
Thank you 👍❤️💞 thank you so much for your comment sir 👍❤️💞🇧🇩🙋