A Year Long Project - 1996 Polaris XCR 440 SP Revival

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  • เผยแพร่เมื่อ 26 ก.พ. 2022
  • This old Polaris had a rough life, battle scars, missing parts, neglect... Even though it had one ski in the grave, it escaped the great scrapyard in the sky and was destined to hit the trails once again!
    The SP (special?) was the polaris factory race sled during that year, allegedly you had to spring order and/or actually intend to race that season to get one? It has some unique features compared to a normal 440 XCR, different front suspension, dial adjust front skid shock (already removed on mine), different brakes, unique CDI, triple port exhaust in cylinder, 2 piece exhaust, different shocks, clear tank, and probably more I'm forgetting. Not sure how many were produced, but had to be a half decent number, although you don't seem to see many around now days.
    Years ago when I acquired this project, I knew it was a sort of special sled, but at the time they weren't really valuable or collectible. Got it for a cheap price, but most of the valuable and expensive parts were long gone. What then? Well, throw it under a pine tree and wait... Over time I did some research on what parts I needed, kept an eye out for stuff, and occasionally scored parts cheap off ebay when they showed up. This was a project that would get brought up occasionally in conversation, and it was the classic "I'll get to it some day..." Well, that day has arrived!!
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ความคิดเห็น • 113

  • @ziptiesnbiasplies
    @ziptiesnbiasplies 2 ปีที่แล้ว +8

    Miiiint!

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว

      👌

    • @Ethan-ck6iz
      @Ethan-ck6iz 2 ปีที่แล้ว

      You should get into sleds. Show all those gurus that Cosby in n a can has no effect on 2 strokes... Maybe it does but I don't care 😂

  • @Jethrosgarage
    @Jethrosgarage 2 ปีที่แล้ว +6

    I have ridden an XCR440 and it's a riot- I like the statement about how fun that machine is in the twisties- where I am from in central MN we have lots of trail areas that are very tight and twisty, narrow- yet so many go out and buy a 156" or what ever track mountain sled and then it's a chore to ride in the tight spots, not to mention how badly they rut the crap out of everything coming out of the turns! Buy a sled for what the area you ride in!

  • @dirtyfacegeorge9938
    @dirtyfacegeorge9938 2 ปีที่แล้ว +12

    Love it when you do the Polaris sleds, working on a collection myself.👌. Best TH-cam channel ever ☝️🏁

  • @TG5879
    @TG5879 ปีที่แล้ว

    Omg how have I lived without this channel!

  • @nathanmciver6496
    @nathanmciver6496 ปีที่แล้ว +1

    I miss that sled :( Was the perfect speed sled for my time! I was told thier was faster and better handling, except serious, that sled was fast!!!!!! Nice white colour, the machanic who worked on the sled had it opporating with the first pull in the coldest of conditions everytime! I took that and rode ontop of at least 5 or 6 feet of powder and then after getting better at riding on it took a passenger and we floated right on top and back to safety!

  • @davidparker667
    @davidparker667 2 ปีที่แล้ว +10

    I can't believe how many parts and old machines you have. Must have taken a long time and many miles to collect it all. It's great you managed to get this one back on the trail.
    Anyway really enjoyed the video. Still my favourite channel by far.

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว +4

      Haha, thanks, seems to get out of hand at times

  • @AHFarms
    @AHFarms 2 ปีที่แล้ว +3

    I share your views about the direction of the project. It's MUCH more fun to me to stay within my own personal budget and knowledge, and have something I'm proud of and can enjoy. When someone starts to compare their project to someone else's it's easy to get discouraged. I enjoy your videos

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว +1

      Glad to hear, always appreciate seeing people get out and really enjoy their stuff.

  • @jayr1757
    @jayr1757 ปีที่แล้ว +4

    Looking forward to this season's sled portfolio. I have a feeling it's gonna be a banger.

  • @Pistonport-vn3it
    @Pistonport-vn3it ปีที่แล้ว

    A few years ago I bought a 72 650 starfire it was the roughest sled I’ve ever seen holes everywhere on the tunnel the whole belly pan was random riveted sheet metal the hood was off a tx 500 the original triple was long gone and had been replaced by 488 out of a mustang with the worst welds on the cut engine mounts I’ve ever seen those old race sleds sure lived a rough life it would have been great on this channel

  • @96Duelfuel
    @96Duelfuel 2 ปีที่แล้ว +4

    What a project. A year in the making for sure. Glad you have the patience and perseverance!

  • @seather863
    @seather863 2 ปีที่แล้ว +1

    She's a beauty! One of the best sleds of all time.

  • @jamesguralski5156
    @jamesguralski5156 2 ปีที่แล้ว +2

    I had a 1993 94 xcr440 special! Best sled I ever had! Wish I kept it

  • @Hockeyfan9884
    @Hockeyfan9884 2 ปีที่แล้ว

    Ok, get upset if my capitalization is not correct, after having said that ,
    I LOVE THIS CHANNL AND I BELIEVE ALL OTHERS SHOULD AS WELL. THANK YOU KINDLY SIR FOR ALL OF YOUR VERY INFORMATIVE VIDEOS. MY OPINION IN ONE WORD, AWESOME!!!

  • @MidnightPolaris800
    @MidnightPolaris800 2 ปีที่แล้ว +2

    I had one of these when i was a kid for many years. I loved that sled. So sharp!

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว +2

      Definitely a classic!

    • @MidnightPolaris800
      @MidnightPolaris800 2 ปีที่แล้ว +1

      @@toocheaptosmoke i have the same polaris coat as you too and i lmao about your clutch issue on the trail...cant believe you drove it back 30 miles like that haha

  • @MidnightPolaris800
    @MidnightPolaris800 7 หลายเดือนก่อน

    Just watched a whole classic again...laughed my ass off as usual...i hope there are more videos like this in the future

    • @toocheaptosmoke
      @toocheaptosmoke  7 หลายเดือนก่อน

      might be something like a '98 XC 700 in the works...

  • @mountaincat2001
    @mountaincat2001 2 ปีที่แล้ว +1

    My pro x 440 sat in a barn since 05, in the same exact condition this was found . Took me several days to clean her.

  • @the_truck_farmer
    @the_truck_farmer 9 หลายเดือนก่อน

    Love watching guys like you and Garret up in AK who know how to get sleds going for Pennie’s on the dollar. I am not so gifted…I end up spending a fortune and losing my butt on every project 😂

    • @toocheaptosmoke
      @toocheaptosmoke  9 หลายเดือนก่อน

      I often end up losing some of my sanity on those projects... lol

  • @trevorspampata3060
    @trevorspampata3060 2 ปีที่แล้ว +1

    2:31 best part of the vid

  • @StefanMailey
    @StefanMailey ปีที่แล้ว

    Your sense of humour is in a league of its own. Great video! Id love to get my hands on a clear fuel tank for my daughters 440. Nice work. Cheers.

  • @jayr1757
    @jayr1757 2 ปีที่แล้ว +2

    Good to see another project come together. Keep it up, bud.

  • @stevematscherz1023
    @stevematscherz1023 2 ปีที่แล้ว +1

    Nice "Mr CheapO" !

  • @jaydee6072
    @jaydee6072 2 ปีที่แล้ว +2

    Another fine resurrection!please keep up the excellent content

  • @oldsledpurgatory3595
    @oldsledpurgatory3595 2 ปีที่แล้ว +1

    Nice! Great vid, man. Always catch a few good tips and tricks when you revive sleds. Got a 680 Ultra project I'm going to start working on soon and I'll definitely be referencing this vid for info.

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว

      thanks man, have seen some pretty fast ultras out there, good luck with it!

  • @traemiller9561
    @traemiller9561 2 ปีที่แล้ว +2

    Nice!! My favorite sled of all time

  • @s0nnyburnett
    @s0nnyburnett 2 ปีที่แล้ว +1

    Wish my waverunner got 10-11 mpg. Amazing how similar that crankcase is, didn't know FHI made small engines.
    All the work makes the ride more enjoyable until something else breaks the same day and turns the enjoyment straight back into worry.

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว

      Always seems like something is on the edge of breaking, haha

  • @jasonspringett5367
    @jasonspringett5367 2 ปีที่แล้ว

    Finally a nice long video!! Thank you. I love your content, and sarcasm.. ur awsome buddy.. lol.. nice seeing more new videos pop up from you.. hope you keep em comming and I'll share like crazy.. thank you for the content!!

  • @Hazmatt4700
    @Hazmatt4700 2 ปีที่แล้ว

    Man I wish my last minute projects could go half this smooth

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว +1

      Definitely had some issues along the way that didn't make it to film, haha.

  • @josephvladyka3221
    @josephvladyka3221 2 ปีที่แล้ว

    Love that xcr 440. Kind of got me in the mood to pull out my 76 tx-340 and put it back together. Barn fresh style lol.

  • @idamay2463
    @idamay2463 2 ปีที่แล้ว +1

    now you got film crew , moving up

  • @ArcticJeff
    @ArcticJeff 2 ปีที่แล้ว +1

    Nice build! Tip: you can use small hose clamps on the rubber base of the spark plug caps to help keep them secure to the plugs.

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว +1

      Not a bad idea! These ones were so worn out in the brass terminal that they wouldn't even try to snap onto the plug, haha

  • @mikespooner63
    @mikespooner63 2 ปีที่แล้ว

    Good stuff👍 thanks!!

  • @darrellroeters4951
    @darrellroeters4951 2 ปีที่แล้ว +1

    Had a old Centurion 500 cc triple water cooled.

  • @jtothefx
    @jtothefx 2 ปีที่แล้ว +1

    Your place is mint

  • @persson882
    @persson882 2 ปีที่แล้ว

    awsome vid!

  • @redline5856
    @redline5856 2 ปีที่แล้ว

    I give you a 10 for perseverance!

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว

      Haha, thanks! You gotta be stubborn sometimes...

  • @dsciarrino3663
    @dsciarrino3663 5 หลายเดือนก่อน +1

    Sweet

  • @alexandersinclair4919
    @alexandersinclair4919 2 ปีที่แล้ว

    Another great video

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว

      Appreciate it!

    • @brennensbuildsmoore5537
      @brennensbuildsmoore5537 2 ปีที่แล้ว +1

      @@toocheaptosmoke man, ever ridden an arctic cat Prowler 440, 75 mph All day and they're good handling

  • @jodypierson3137
    @jodypierson3137 2 ปีที่แล้ว

    I like your style 👌

  • @fasttoys99
    @fasttoys99 ปีที่แล้ว

    Nothing special about a 1996 XCR 440 sp.
    Anyone could buy those sled.
    But I do give you credit for putting it back together.

  • @pinittowinit8481
    @pinittowinit8481 2 ปีที่แล้ว

    Great video. The fact that people put studs on the outside of the track windows completely blows my mind. Common sense is not so common

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว

      Might not always be the best for longevity, but they do help ya corner better.

  • @doyleross751
    @doyleross751 2 ปีที่แล้ว +2

    Those xcr 440s are rockets

  • @damonsgaccount711
    @damonsgaccount711 2 ปีที่แล้ว

    Working on a 99 xcr440sp it's been very hard to find a piston 66 mm but got lucky so it's going together this week / weekend it's april 27th and we just got 5 inches of snow yesterday so I just might get a chance to test run it? Great video on the 96 polaris I'm hoping this 99 isn't that much work 😬

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว

      Nice. Have heard about those pistons being hard to find, what a pain!

  • @mountaincat2001
    @mountaincat2001 2 ปีที่แล้ว

    If youare doing a restore/ mod, i can tell you there is a set of blue c@a pro skis with the pre 02 old handles on it. Never really cared for these camoplast blow molded skis. Ty

  • @changedman...3148
    @changedman...3148 2 ปีที่แล้ว

    Like the channel bro...

  • @YammiePro
    @YammiePro 2 ปีที่แล้ว

    Sweet! But you forgot the stickers 😂

  • @theol3199
    @theol3199 2 ปีที่แล้ว

    Buddy had one back in the day, kept up with the 600s fine. Everything was balanced fine until I showed up with a 900

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว +1

      lol, nice, sometimes there's no replacement for displacement!

  • @airofthenorth1452
    @airofthenorth1452 ปีที่แล้ว +1

    In a 2001 nickel back kinda way 😆

  • @snowmobile333
    @snowmobile333 ปีที่แล้ว

    your Videos Are GREAT

    • @toocheaptosmoke
      @toocheaptosmoke  ปีที่แล้ว +1

      Thanks!

    • @snowmobile333
      @snowmobile333 ปีที่แล้ว

      @@toocheaptosmoke you inspired me to work on restoring a 1970 skidoo tnt

    • @snowmobile333
      @snowmobile333 ปีที่แล้ว

      @@toocheaptosmoke you also inspired me to create a restoration and repair channel

    • @snowmobile333
      @snowmobile333 ปีที่แล้ว

      @@toocheaptosmoke thank you soooooo much

    • @toocheaptosmoke
      @toocheaptosmoke  ปีที่แล้ว +1

      @@snowmobile333 That's awesome to hear man, keep at it! 👍

  • @danielpomeroy
    @danielpomeroy 9 หลายเดือนก่อน

    A 440 xc/sp motor might be hard to find. Probably better to fit a 500 or 400cc motor. Those were much more common. Good luck.

    • @toocheaptosmoke
      @toocheaptosmoke  9 หลายเดือนก่อน

      Yup, those would bolt right in

  • @larrywarner9314
    @larrywarner9314 ปีที่แล้ว

    Oil sending unit from a svc will work

  • @mountaincat2001
    @mountaincat2001 2 ปีที่แล้ว

    A 600 ves from a 00 -05 edge sled would awesome on this sled

  • @willierepairone5389
    @willierepairone5389 2 ปีที่แล้ว +1

    Looks like the owner used to bar hop
    Right into the side of the bar wall !

  • @darrellroeters4951
    @darrellroeters4951 2 ปีที่แล้ว

    Going on a day trip bring your lunch in the backpack

  • @boxm3
    @boxm3 2 ปีที่แล้ว

    Awesome restoration!! Where are those trails at the end of the video?

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว

      Thanks! Those trails were in western NY

    • @boxm3
      @boxm3 2 ปีที่แล้ว

      @@toocheaptosmoke Redfield, Tug Hill, Barnes Corners? They look amazing!

  • @joeinmi8671
    @joeinmi8671 2 ปีที่แล้ว

    I see you have experienced the polaris 440 piston dilema. You got lucky. The 440fan pistons dont exist anymore.

    • @toocheaptosmoke
      @toocheaptosmoke  2 ปีที่แล้ว

      Wow, wouldn't have expected that on the fanners?

  • @Aaron-co2jb
    @Aaron-co2jb 2 ปีที่แล้ว

    Do some repacking if your lacking about 26

  • @darrellroeters4951
    @darrellroeters4951 2 ปีที่แล้ว

    Wrong extra gaskets on head decrease compresssion.

  • @lindalakota38
    @lindalakota38 2 ปีที่แล้ว

    Good job only cant believe he paid 100$ for it back when he bought it

  • @beardumaw24
    @beardumaw24 ปีที่แล้ว

    Dude new plug caps are like under 5 dollars, I just got some. LOL. Nice restore though better this iconic xcr be cheaprestored then junk LOL

  • @timmanning8166
    @timmanning8166 9 หลายเดือนก่อน

    What skis are those?!

    • @toocheaptosmoke
      @toocheaptosmoke  9 หลายเดือนก่อน

      Late 90s early 00s skidoo

  • @kellyblack4897
    @kellyblack4897 2 ปีที่แล้ว +1

    Tasha was bad@$$

  • @gregorylewis9369
    @gregorylewis9369 2 ปีที่แล้ว

    p̶r̶o̶m̶o̶s̶m̶

  • @jamest.5001
    @jamest.5001 2 ปีที่แล้ว

    Powered by gasoline , oil, a few hopes and a prayer🙏

  • @harrycallahan8573
    @harrycallahan8573 ปีที่แล้ว

    Climate controlled environment. 🤣🤣 For just throwing that together with spare parts I'd say it turned out great.

    • @toocheaptosmoke
      @toocheaptosmoke  ปีที่แล้ว

      Haha, it came out pretty decent, got it back in the shop now for a few more things.

  • @blairbreland1443
    @blairbreland1443 2 ปีที่แล้ว

    I don't understand why people waste their time putting garbage like this together 😒

    • @Ethan-ck6iz
      @Ethan-ck6iz 2 ปีที่แล้ว

      Anybody can go out and buy a new sled, but it takes a true enthusiast to undergo a project like this! Not everyday you see these old XCR 440's up for grabs either