Carrier RTU Start-Up From Hell
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- เผยแพร่เมื่อ 25 พ.ค. 2024
- I have never seen so many things wrong with 4 new packaged units. I guess we can see why they costed more to manufacture when they were made in the USA.
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Thank you for taking us along. I know it is extra work for you, but it really adds value to anyone trying to learn.
That’s what I’m hoping for.
My goodness the wiring on a brand new unit oh boy !
I don't pretend we make anything better over here , we all have our own issues but them wires dangling everywhere with no conduit , no protection not even zip ties ? That's just mind blowing to me !
Do you guys make much HVAC stuff? I know I’ve seen a boiler but that’s about it. I don’t see much of anything made in France around here except high end clothes type stuff.
@@HVACRSurvival There are a few companies , RTUs , AHUs boilers etc but most have been bought out by the big guys .
Trane does have it's EU factory over here though , they make chillers for the EU market .
I have no desire to see the Eiffel Tower, any of that stupid shit but I would like to see some of the different things that are done over there like some of the different plumbing fixtures, door locks all kinds of weird stuff that I don’t get to see here, which I see it in some videos. It’s just funny how things can be different when on a global scale. And I don’t mean any of that in a bad way, you should know how I talk by now.😅
Thank goodness Carrier moved all their factories out of America, it really improved their quality and quality control…..
Bingo! I cut out what I said about it.
It's all about profit not quality!!!!!¡¡!
Their residential split units and package units are still made in Tennessee
@@Joshuatimmons1783they suck too
Carrier apparently uses the Boeing quality control handbook.
After seeing this video, I would think twice about buying a carrier. Really enjoyed this video.
It’s sad 😞
Their residential split units and package units are made in Tennessee so they are good
@14:40 i like how all 3 fans are set at a different depth, by just looking at the shaft protrusion difference
Boy has Carrier gone downhill since I did service work 20 years ago. I don't know who is good anymore? They must spend a ton of money fixing their mistakes in the field. Thanks for a great video.
Thanks for checking it out!
The quality of that equipment seems questionable at best. You did better than most do, thats a fact. These manufacturers seem to have abandoned quality control all together. Just installed and did a factory start up on a Trane Intellipak yesterday. It was put together nicely, but it definitely wasn't without its issues. Another quality video. PS.....I enjoy the rants....you are speaking fir many of us without a public following
Oh, I should make a private channel where I leave all that in because that was nothing lol there was a lot more
I agree with the lack of build quality.
In January 2022 I installed a Trane CXAF heat pump and then assisted the Trane technician on the startup.
The startup went relatively uneventful but the engineer already scratched his head a few times because Trane had changed some things including a poorly documented lockout input.
One of those things was that all four crankcase heaters were connected to a single relay and got switched off as soon as the unit went into run.
We already guessed that this was going to cause problems but it was designed this way.
Out of the 4 compressors they already replaced 6 🫠.
The first one went within 72 hours. The second one (on the second stage) went as soon as the first one was replaced.
They also had to replace the main control board and had to come back at least a dozen times because of lockout situations of different kinds.
We took the 5 year maintenance and warranty plan so not too much worries on the repair costs but the downtime is very annoying and expensive. We had to make sure we always had heat so we were forced to install an additional heat pump and backup gas boilers which had cost us around 40K to do.
After 2 years and 4 months we're still experiencing trouble with this unit 😔
Great job, Rick! I’m glad I’m not the only one experiencing this nightmare 🥴
😅🤣👍👍 thanks!
Sad that you spend that much money on a unit and still have issues. I have had my Jumper King pretty much since day one and love it. Makes it so much easier to troubleshoot. Good video Rick. Have a great Memorial Day.
It was good, thanks for the support!
Uncle Rick for the save..
Yesterday I was trying to explain my apprentice about the filling chart with the line.. Now he can watch your video..
Great video and keep being you, love the you explain things..
BTW. About the drain, looks US standard, but don't you ever use drains with the little orange ping pong ball.. Then it doesn't matter if the drain dry out, because the ball will prevent air from going in the to wrong way. And filling the unit with water.. Not sure if this is the case with RTU's but it is on big ventilaton systems.
I flooded a ceiling thanks to one of those junk traps. I put it back together wrong😟🤫🤦. Thanks for the recommendation!
Whoever decided to use zone dampers on sock duct is going to regret it. Those things need to be set up for the fans to run constantly during occupied mode. If the fan is allowed to cycle on and off with the call for cool/heat then every time that zone kicks on, it’s going to sound like someone cracking a bull whip as the zone inflates the duct.
maybe they're set to ramp up real slow? they are ECM after all, so I assume there's a setting for that, as well as continuous circulation.
On the fence with that jumper box, but your video may help make the decision easier. As for the resistance substitution box, it’s an old idea. Trane has rolled out Symbio 700 for the Voyager units, and it’s all Bluetooth. No more jumpers. Great video as always Rick. Thanks for sharing.
That’s interesting about the Bluetooth box
I would like to think the equipment problems were unique to Carrier and an assembly plant, but it probably is an industry wide situation.
Excellent decision to get the Carrier warranty.
Excellent video. Hope your drive was relaxing. It looked like beautiful country
It was a good drive. I wish I could have shown more.
Thanks for bringing us along and reassembling Carriers units for them. A little QC from Carrier could save a guy a lot of time in the field. 🇺🇸
Very true!
Too bad you can't send an invoice to Carrier. After all, if you're doing _their_ work, they should be paying you for your time!
Fantastic work men!! Thanks.
Thank you!
Thanks for taking us along. This was very interesting.
Glad you enjoyed it
Build quality is on par with a 2024 model year vehicle 😂
Hey Rick. Another great video. Another great example of why I say you are a difference maker!! Love that opening guitar riff too!!🤘🏻🤘🏻
Thank you!
Nice thorough job as always. If only all techs were half as good as you..
Hoooooly Cow man. getting out one to get into the other. Great work. Thank you.
Thanks for the support!
Rick, I just did a replacement of 32 Carrier RTUs. The same mixed air temperature sensor was broken in the same place on 11 of them. Thankfully, they were nothing more than a SPST “safety” that wet could put a jumper across to make work.
Some that had electric resistance heat kits (field install) came with wiring harnesses that didn’t fit anything, anywhere and had to be rewired to work at all. Same unit model, same heater model, didn’t know from one to the next what’s working or needed redone.
I cut out a lot of my feelings on how this thing was built and designed. We are a Carrier dealer so it really looks bad, but whose fault is that? We didn’t build it. 🤔 I didn’t call Carrier out like I did Mitsubishi….at least far as you know 🤫🤫😂😂
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Great start up Rick! Unfortunately you have to double check everything these days. Lennox Humiditrol I started up recently was a better piece of equipment than most of the others, but Carrier does dehum better.
I gave you credit for the sub-base idea.
@HVACRSurvival I heard and appreciate it. Top notch skills going through these units, if more people put in this effort or just pick up a small piece of what you're doing here, the Trade will be better for it 👏
Thanks Steve!
Thanks for sharing this one!
My pleasure now but not then. 😎✌️
I hope all of Carrier corporate views this video, appears their quality control needs a lot of work.
Yeah, they’ll just probably get mad at me for exposing it, not that that was my intent. People don’t usually see the real benefit from if they’re guilty of not putting 100% effort in
Yeah the jumper king is a beast
Best tool ever!
Blessings!
Awesome video !
Take them charging chart stickers and throw them in the trash. Thats my opinion.
That's facts, in my opinion. Those probably work great in perfect laboratory conditions 😆
I enjoyed the video Rick. Thanks for posting
Glad you enjoyed it
I must say, I’m really surprised to hear and read all the issues with the newer Carrier equipment. Since I’m from Germany and mainly work Chillers I’m not really familiar with Carrier package units (only their chillers which have a god awful controller). I‘m mainly dealing with manufacturers like Ciat, Galletti and since about a year now all our new chillers are Skadec, which is a German company who really go all in on quality. It of course has its cost but they are really thought through, high quality units and also highly costumizable. They offer gliding free cooling, heat recovery, inverter controlled Bitzer or Bock reciprocating or screw compressors and a freely accessible controller.
I agree, that brand cut many corners!! My school apprentices tell me on the residential line on that brand how horrible the quality is. boards bad right out of the box. Missing parts. I had a unit where the condenser fan blades would fall off....
Thanks for the video Rick, you convinced me that the Jumper king is worth it when i seen it in this video. I have seen it used to find low voltage shorts as well.
We too have guys that complain about having to work past 4, i work til the job is done. I get paid no matter what time it is, for us anything past 4 is overtime which is nice.
Agathanks for the video, damn shame you had to be quality control for Carrier, gueas someones gotta do it.
Thanks man!
nice work Rick.
Great video. Thank you for sharing. Have a nice weekend
Thanks! You too!
I feel your pain Rick on this start up. No quality effort in manufacturing equipment anymore
Awesome video, thanks 🙌👍👌😊🍀🙏
Great video brother! Very sad to see this quality especially when the customer spends that much money on that equipment. That’s for video and your time.
I think that charging chart means liquid line temp when it refers to outdoor coil leaving temp. So essentially its a subcooling chart just 10 times harder to read than if it just said subcooling, lol.
I love my jumper king.
Im going back to my snyder general unit or my typhoon units that im still repairing 50 years later
Made me like the video when you reseated those transformers connectors
Thank you!🙏
A see management have been inspired by the Boeing school of though.
I wonder how this is going to end.
Thats really sad condisering what these units cost. Right after some of the lighting manufacturers moved to mexico we started finding empty mexican candy wrappers/boxes inside the fixtures
Yep 👍
Good job Rick.......
Phenomenal video Rick. Quite a shame that ya pretty much had to redo properly all the stuff the factory should have done to be gone with.
Agreed 👍
I have the Zebra stat. It works well and all but it's bigger and doesn't have any fancy connections and didn't come with magnets. I had to JB weld some big magnets on it because it's pretty weighty. It does have built in activity checker (which can let you know if the thermostat is calling for heat / cool etc...).
Good job Rick
🙏🤜🤛👍👍
Hmm just from the title i know that startup didnt go well, love you vids rick! I draw these type of units so i learn about them by watching you, i want to get a job as an HVAC technician
Awesome, what kinda work are you doing now?
@@HVACRSurvival i am just 12yrs old, i draw & make youtube videos on H VAC
Dude that’s freaking awesome! My TH-cam statistics show me that most people watching these are between 30 and 45 years old. 99% male. It would make me feel really good if I was to influence younger people to consider going into the trade. It doesn’t cost a lot to go to school and you don’t even really have to go but the money that we are paid now because we are in such high demand is unreal. I make more money than most people with bachelors and some people with masters. Thanks for reaching out Josh ✌️🤜🤛
@@HVACRSurvival yeah no problem rick!
Thank you .
Welcome 😊
I work for a Carrier Commercial Service and yup some start ups are good some are nightmares 😂
It’s sad 😔. I remember in the 90s when Lennox left Grove city outside of Columbus Ohio. They were the first to move away. Like I said it’s a race to the bottom, they try to cut cost at any cost to make the most money. In the end, no one has a good job to buy their products and everyone loses.
That factory has some great QC.
Yep. I said that a few times but cut it out, I figured people would see it non verbally.
Thanks!
🙏 Thank you very much! I really appreciate your support! You probably would’ve liked the full video that was over 2 hrs prior to heavy cutting.
High and low settings for the economizer is only available if the Jade is set for 2 speed fan.
When there is only one set point available, then Jade is set for single speed fan.
That makes sense. Kinda weird it wasn't set up for that with it being ECM. I didn't have time to read over the manual this day. But I just did a Siemens controller recently and I believe it said to set it for single speed.
Yes, it does seem odd that it was not factory set for 2 speed fan!!! Everyone that I have done has been 2 speed from the factory.
However, with the crap you found on those units, it's no surprise.
As for the Siemens, went to the Carrier dealer gathering and they were promoting them.
Seems like they are a combo of Belimo and JADE.
I think the neat thing is the ability to have NFC via the app and have saved set ups. Then all you do is upload the save settings to the control.
I believe you can save multiple set ups.
Yup, thats a Carrier, quality control is spectacular. @carrier need a quality control manager? I know a guy 😅
Fed up with carrier as of late, constant failed venter motors, ghost intermittent pressure switch failures, overcharged circuits from the factory list goes on
I felt the same way here.
we keep getting control boards dying . its almost like they have a time of the year for things 1st quater skimp on compressor quality, 2nd electronics 3rd Motors and leave screws loose
That quality is hilarious, what does a new unit like that cost? Whatever the price is, it is way too high for that level of fuckery.
Wow, I was thinking going Carrier after my 2007 R22 Trane dies due to cost, I don't think it's worth it now. I just wonder if Trane also went down hill as well, I would assume so since almost everyone has.
Not worker training and no QC.
That's going to make them loads of money (for a very short while).
It's always great to see some quality equipment! why are those contactors different sizes between them, and in the last one 2.stage is smaller? shouldn't the compressor be a bigger one...
The freezer compressor was larger. Normally there would have a 40 amp contractor. But the one was a 60 amp.
Great job Rick. Carrier units made in Mexico big mistake trying to save a dollar no quality contol. lol
I cut out what I said because I have a lot of those people watching my videos. It’s nothing against them. It’s just the way it is, I’m not saying the Americans try any harder, but I guarantee you carrier units weren’t this bad when they were in Indianapolis.
Eastern Ohio? Holy hell you guys travel way out there. Here i am irritated about a little over an hour drive. 😂🤣😂🤣
Most of my calls are 45-75 minutes driving in the country. 😟
carrier units have been good to me,just the regular maintenance.I was just wondering,how come you did not adjust the outside regulator to factory specs 13 inches.
That’s the max input, this was natural gas, not Propain. The normal incoming range is 5-7”w.c
QC must have been on leave that week (or year).
boy, such great units, it makes me want to rush out and buy a few thousand of them..... 😒🙄
Make sure the ball valve is rated for natural gas
Am i the only one who caught the ending blabber 😂
Probably. Most don’t watch the whole thing, look how many people are asking about the duct being insulated. 🤦 it really makes me want to keep making them🤔
Whoa, I'm guessing Carrier dissolved the QA department.
It makes me wonder. I don’t believe the price stayed the same or went down when they moved out of the country so guess they must’ve put that money in their pocket? Just like every other company that screwed over the American people.
This is now common from there new line of units. Constantly finding poor quality and shipping shortcuts to get the units out the door. They figure it’s cheaper to send them out like that than to find more people to be able to fix this nonsense. Carrier use to be top notch but I would never wanna deal with them unless there providing a new unit. Unfortunately they are widely popular and will continue to deliver quality instead of quality
Quantity
I have issues on a start up that I did on 5 trane rtus. With issues on the 5 brand new units
It’s all trash anymore 🤦
Man! I only buy carrier equipment, im a certified carrier contractor. I've even installed a few of these style RTUs before, I've never seen quality control this bad before on carrier. Lennox 20ton split was the worst I've seen personally.
I know it looks horrible but I didn’t have much recorded. Wait till you see an economizer I had shit fits with. Dam Siemens controller
Green Carrier > Grey Carrier
9:03 I’m confused… what is blurred? The book for the unit with the location name on it?
No, I blurred my phone number out.
Eastern Ohio eh? Canada here, why did you have to blur out the truck labeling @ 21:21 ?
I'd build package units with ya ;)
I keep my employer identity private. Local people know who I am but it makes my company feel better about my videos.
what are the holes where the zone dampers are located for ?
I would have to go back and rewatch the video, but I might’ve drill a hole so I could see where the damper position was really at.
QC is left as an exercise to the installer.
well i dont feel bad lol the stuff we get is just as bad been doing a/c and comm refrig for 45 years here in florida i get to retire this year just getting to hot for me im 63 now all the big a/c makers have just gone down hill i found a 30 year rheem running lol see they can build good stuff they just make cheap stuff and sell it to you high
Agreed brother!
Are you seeing any geothermal installations in your area? They built a new high school where I live and all the heating is done with geothermal.
We have a lot of it.
Ground source (geothermal) can be great if the engineering is done with data not assumptions. Over 15 years ago I was involved with a project using ground source hydronic heat pumps. They didn't do a thorough evaluation of what the ground temperature was the before the project. It turned out that the aquifer was apparently glacial feed. In operation the supply water to the hydronic heat pumps was in the forties. The heat pumps were constantly tripping when the system was operated as designed.
That project was a nightmare that had a lot of problems. Some examples are 100% outside air AHU that they value engineered out the heat recovery coils. There was a second floor glass enclosed lobby with no mechanical cooling that they value engineered out the high efficiency glass. And there was back to back double sash variable air volume fume hoods with a single fume hood control damper that the hood face velocity could not correctly controlled as the hood was designed. The hood manufacturer had to redesign and retrofit the hoods. They basically eliminated the separator between the sides. (And we had internal problems. Poor work quality by our electrical subcontractor. And we had a supervisor that threw my coworker under the bus. My coworker did nothing wrong. The problem was the hood design. This delayed the correction of the problem with the fume hoods.)
Looks like some munters older equipment was there
I been installing for the past 2 years, before that I was a service tech for 4 years. The quality control on these new equipment is un reliable. It feels like u work all day installing a system for something not to work right out of the box
I think it got worse when they moved out of Indianapolis.
I agree everything know it’s about quantity instead of quality
Carrier could NOT care less about quality control!!!!
As much issues you had I would rather carrier than Trane. I constantly have issues with Trane. The other day brand new unit 2nd stage compressor going out on high head.
New unit? Clean condenser?
@@HVACRSurvival brand new unit first time running.
We sell Trane sometimes, I’ve had some problems with it too. The problem is the mentality of people nowadays, they just don’t give a crap and it shows.
Where did you get the magnet for your iPad?
That’s part of the case. If you use my Amazon link I get a commission but you pay the normal price. amzn.to/4bUd9mE
holy cow could they make it any more complex
You should see new rooftops versus the old ones. Most brands you can bluetooth into the unit now but there's so many circuit boards.
Yes they can make it more complecated just look up york
These units are actually relatively simple, compared to a trane for example
Is the ducting getting insulated?
The exterior ducting was insulated. You can see it on the beginning of the video where I showed fixing the economizer wire. It’s insulated on the inside. Once inside the building, I do not believe it was insulated.
It's easy to blame mexico but it doesn't really matter where shit is made. We put in mostly Daikin, made inTexas, and we see the same qc issues as brands that are manufactured in Mexico.
that's what happens when everything is always new/changed, vs. same equipment in production longer terms. we wont even go into worker turnover and temp. workers they likely use
your intro looks familiar, I wonder where from...?
Mann Willis H. Carrier is turning in his grave right now.
If you didn't laugh you'd cry
All I wanna do is get pissed off and that's not gonna do me any good. Why should I care more than carrier does? problem is there's really nothing else out there much better.
Very informative 👏 great video don't they insulate the ductwork ?
Yes they did, I showed the insulation inside the duct when I fixed the wire in the economizer.
Oh dear good job they didn't send me thanks for replying to a pointless question I do apologise
No problem. Do you work for carrier?
No long time ago I worked on the dustbins (HNCE units) they had zone manager controller with a C4 fault ,which meant it had a fault so not a favourite of mine (although very reliable)
Sorry I'm English so dustbins meant trash cans because they looked like them unfortunately I just do splits ,years ago did trane ,lennox and York but compared to what u do I feel very inadequate. Yours videos are great 👍 I can't stop watching them very impressive knowledge 👏
It is insanely annoying that measurequick removed screen recording unless you pay for each and every unit. It was an amazing training tool but now it is next to useless to teach others.
Exactly it would’ve been good advertising for him. I don’t know anybody that’s going to go through all the hassle of having to pay for each individual customer versus just a flat fee per month.
@@HVACRSurvival They are losing out on so much exposure because of the fact now that measurequick can not be shown off and used in videos like you and other creators post, let alone to send screenshots or screen recordings to other techs to teach them or share information.
There also is almost no reason that the field piece app should require a login, I’ve had issues with trying to use it while in an area without WiFi or cellular service and it is very frustrating.
NEW stands for Never Ever Works.
There isn’t a brand I hate more than carrier, it’s not even close, paper thin panels, no quality control, wires run through under the roof, motor flex so pulleys never line up.
Did your company install these units?
They replaced the package units and the shiny ducts. The remaining was original
Unshielded terminals.. Such bad practice.. How is this still allowed?
Are you talking about the terminals or right beside the exposed circuit board with all the components?
New carrie suck and so do york but the new trains are nice with the symbio and so are aaon
Worst part is the price tag of these so called high end units and they all seem to have low end problems and quality. Coils still leak, terrible wire routing, cheap components that fail quickly or right out of the box.
i am not working with carrier anymore due SIGLER sales prefer deal with "BIG SHARK" companies only, wont sell infinity and preferred series to small companies like me. If customer asking about carrier i always say now carrier is worst quality for its money.
That is some really crappy quality in the manufacturing of these units...
If I had gotten these delivered, they'd be right back on the way to the factory within 15 minutes of arriving.
But what are ya gonna do if they're already installed. Just gotta deal with some manager's penny pinching so that he can get his 2nd Ferrari a day sooner...
Really great marketing material though. Shows they care about the customer a whole lot
Just another piece of equipment outsourced to another country to be built for less labor. I cut out the part that these people generally send their family members when they don’t show up to work and they don’t know what they’re doing. And this happens at Ford and several other factories that have left my area.
All carrier units suck now....nothing but issues and more issues...had 4 5 ton rtu units all 4 compressors failed 1 year in
It’s all junk, Lennox, Trane, York, Mitsubishi, You name it, they all raced to the bottom to save money. China parts, Mexican labor. This is what you now have.
846 thumbs up
Carrier sure has gone downhill!