Tesla 4680 Battery Uncovered

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ความคิดเห็น • 66

  • @TeslaRebuilders
    @TeslaRebuilders ปีที่แล้ว +5

    Wholly Hell you got a 4680 and ripped it open... Epic!
    I'll support ya and buy a clean 4680 as I already have a 2170 on my desk !

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +2

      Awesome man! Appreciate it

  • @AustinFerguson
    @AustinFerguson ปีที่แล้ว +16

    your shredder comment actually matches pretty close to what red-wood would do to process this pack. They would discharge it so it is no harm of fire and send it on through the process. There recovering 90-95% of the cell material.

    • @peterjohnson8106
      @peterjohnson8106 ปีที่แล้ว +3

      Chill in liquid nitrogen to zero out the potential and then grind it up into a rich ore

    • @AustinFerguson
      @AustinFerguson ปีที่แล้ว +5

      @@peterjohnson8106 exactly. I can't wait for someone to finally get a boots on the ground process video with JB @ Redwood to show the world this.. People need the proof in video and content on it and let it be history after.

    • @_PatrickO
      @_PatrickO ปีที่แล้ว +1

      @@peterjohnson8106 That is an expense. Recycling grinders start big and get smaller as the material goes down the line to go from giant pack to dust in a series of steps instead of a single step.
      The foam would not need to be removed before grinding, but there is nothing that rules out tesla having a solvent for the foam that would let them remove the foam. If there are ports or holes that can be used to inject fluid into the foam, then these packs may actually be serviceable if you really wanted to do it. I have to imagine they do have a solvent extraction method to at least aid in pack testing and examination.

  • @linde50
    @linde50 ปีที่แล้ว +7

    Wow - did you see Munro lives battery tear down? They used dry ice blasting to get the foam off

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +3

      Yeah i did watch that! There is no easy answer that is for sure.

  • @norbertbajgyik1607
    @norbertbajgyik1607 ปีที่แล้ว +5

    Sandy Munro had a hard time too to pick the battery apart.

  • @TheMelbournelad
    @TheMelbournelad ปีที่แล้ว +7

    There could be process to bio dissolve the foam if know the right enzyme.

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +6

      I would bet you are correct, I would just make 100% sure any liquid was non conductive

    • @TheMelbournelad
      @TheMelbournelad ปีที่แล้ว +3

      @@519Kustomz 100% it’s crazy how much material science has blown ahead in just 10 years let alone last 20.
      It’s crazy. Way smarter people than I could ever be, even with Wikipedia 😂

  • @SilynJaguar
    @SilynJaguar ปีที่แล้ว +7

    Not seeing any of these in home builds any time soon looks like

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +4

      Nope, Unless you could fit the entire pack like we did with the galaxie.

  • @user-hm3er9cv5e
    @user-hm3er9cv5e ปีที่แล้ว +1

    Thanks for that video! Super cool! I hadn't really thought of the changes the structural battery bank had to be and I wondered how the batteries hooked up because in all the pictures from Tesla it looked like they were just free floating in there which didn't make any sense. It would be awesome to see the whole pack before it got gouped.

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว

      No problem at all, thanks for watching!

  • @raducristiandumitrescu1806
    @raducristiandumitrescu1806 ปีที่แล้ว +3

    TESLA IS THE NEW APLE MEANING THAT THAT SHIT IS GOING TO BE UNRIPAIREBLE EVER !

  • @Top12Boardsport
    @Top12Boardsport ปีที่แล้ว +2

    Thanks very good video and explanation.

  • @thatevchick
    @thatevchick ปีที่แล้ว +1

    Thanks for sharing

  • @coldfinger459sub0
    @coldfinger459sub0 ปีที่แล้ว +5

    A chemical solvent that will dissolve the pink stuff, exactly the same as gasoline dissolves a Styrofoam cup.

    • @rogerstarkey5390
      @rogerstarkey5390 ปีที่แล้ว +1

      Munro tried the solvent.
      It's nasty stuff.

  • @rogerstarkey5390
    @rogerstarkey5390 ปีที่แล้ว +2

    Take a look at the pack from Vinfast (Vietnamese EV)
    .
    I believe they use a pre-moulded foam sheet with interference fit holes and press the cells in.
    Probably faster, neater and reversible?

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว

      I will check that out. We just got a Vinfast dealer locally so i'm curious to see some cars around

    • @TheLastMoccasin
      @TheLastMoccasin ปีที่แล้ว +1

      That is the structural battery from Tesla. It's a load bearing part of the car. Seats are bolted onto it before it's placed in the car to speed up the production. I do not think the pack from Vinfast is structural.

  • @shoestringsev4529
    @shoestringsev4529 ปีที่แล้ว +8

    Makes you wonder if this was done intentionally to avoid cell pack level of repair complaints, so if there is an issue they can say you "have to" replace the entire pack...

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +5

      Yeah there is absolutely no repairing this pack! But, the trade off is it is very stiff to help with the structure of the car.

    • @boostav
      @boostav ปีที่แล้ว +1

      @@519Kustomz Why is the penthouse covered in that foam? Seems like only the cell portion would need to be structural, that would have allowed for repairs if any of the control electronics went bad.

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +3

      Aside from the cells, the only other thing in the pink layer are some bms boards. I have the penthouse stuff one video back and it is all serviceable.

    • @boostav
      @boostav ปีที่แล้ว

      @@519Kustomz Yeah I guess they have the data and those boards don't fail.

    • @alesksander
      @alesksander ปีที่แล้ว

      @@boostav Definitely those boards a bit overengineered for said purpose.

  • @subarik77
    @subarik77 ปีที่แล้ว +1

    Hi. Good job)
    What was actual weight difference of 4680 and 2170 battery and if you know. Or maybe you can say the weigt of the vehicle on the vin lable. Thanks

  • @matthewwiemken7293
    @matthewwiemken7293 ปีที่แล้ว +1

    nice job:)

  • @bp495599
    @bp495599 ปีที่แล้ว +4

    Question, could Tesla squeeze more cells on the sides? Looks like some room from the black foam (possibly for crash), but is there any room outside the pack to move that farther out to get IDK an extra 4 to 6 rows? 6/24= ~25% more range.

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +5

      There is a bit of room but it would mess up the cell structure a bit. Outside packs could be something like 10 parallel but insides would still be 9p. Rumour has it that the chemistry is different on next years 4680 for energy density improvements. I think 8-10% better than it is currently.

    • @rogerstarkey5390
      @rogerstarkey5390 ปีที่แล้ว +2

      @@519Kustomz
      The 4680 (as tested) actually had a downgraded anode (less silicon).
      It's likely that the first step when they ramp will be to run the 2170 anode material and the dry process Cathode, both of which will boost performance, with much more to come after that.
      They won't go for range (same quantity of cells) they'll go for a lighter pack with fewer cells that probably have better charge rate, any range gain will be weight related.
      .
      Their mission is to produce more vehicles.

  • @ancientlemming
    @ancientlemming ปีที่แล้ว +2

    Pink stuff is flame retardant expansion foam and yes it sticks like shit to a proverbial blanket...

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +4

      I did light some on fire and it burned surprisingly well!

    • @rogerstarkey5390
      @rogerstarkey5390 ปีที่แล้ว +2

      @@519Kustomz
      I think it's more for structure and insult.
      You'll notice a weak spot in what would be the bottom of the cell.
      It's designed to fail and project any "energy discharge" straight through the bottom of the pack.
      This prevents heat build up adjacent cells, so no runaway "pack fire"

  • @ZOD268
    @ZOD268 ปีที่แล้ว +1

    Thx for the video.
    Is there something like a double sided adhesive transparent tape that holds the FR4/glass fiber plate to the battery cell interconnections? Looks like that in the video, just need confirmation.
    How hard was it to remove that top plate from the cells?

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +4

      That transparent layer between the fiber plate and cell collectors looked like it isolated the main cell collectors from the bms layer. It did not appear to have an adhesive layer to it but it was mostly destroyed removing the fiber plate. So the layers went - top of the battery cells, cut out thin fiber isolating sheet, cell collectors, transparent sheet, bms circuit, thick fiber plate. Every positive battery terminal had a grey adhesive to further isolate and adhere the layers together before the entire thing was filled with the pink foam. The top plate was very hard to remove and ended up coming out in pieces because the pink foam is so bloody good!

    • @ZOD268
      @ZOD268 ปีที่แล้ว +1

      @@519Kustomz thank You for the detailed explanation, got the picture now 🤘

  • @p__jay
    @p__jay ปีที่แล้ว +3

    so if you get the volts right...why not replace the batteries of an old hybrid car with 4680 cells? should increse the range of the car quite good! or will the computers detect that something is wrong?

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว

      It would be a solution, cost prohibitive maybe, but technically possible. BMS / charge issues if it is an older NiCad battery model

    • @p__jay
      @p__jay ปีที่แล้ว

      @@519Kustomz an other issue might be cooling? the motor and everything just needs the right voltage…

  • @timsteinkamp2245
    @timsteinkamp2245 ปีที่แล้ว +2

    When Christmas comes and people are not able to provide a certain standard, it makes men and women unable to do what they think is best and become to think they cannot provide for their children. But they can and do. The media concerning themselves with the proper Christmas does not help the people.
    BTW I did subscribe and hit like.

  • @ZOD268
    @ZOD268 ปีที่แล้ว +1

    Black foam along the sides, is it soft or hard foam? Is there anywhere on it material designation?

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +1

      no visible designation, it was a soft foam. Compressed relatively easily.

  • @amdi962
    @amdi962 ปีที่แล้ว +4

    As you said it's impossible to repair single cells die to the pink layer, but could the whole cell pack replaced of a Tesla?

    • @MFoley-tv3zh
      @MFoley-tv3zh ปีที่แล้ว +2

      Should be possible. Remove the pack from the car like he did, and replace it with another.

    • @AudiTTQuattro2003
      @AudiTTQuattro2003 ปีที่แล้ว

      @@MFoley-tv3zh ...sure, but at $20k for an old car?

  • @u.e.u.e.
    @u.e.u.e. ปีที่แล้ว

    Where does the liquid cooling float?🤔

  • @chriauc2976
    @chriauc2976 ปีที่แล้ว +1

    how heavy is the pink foam of death ?

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว

      It is pretty light weight wise, but really dense.

  • @boostav
    @boostav ปีที่แล้ว +1

    4:15 You mean between the cells and the battery pack cover, correct?

  • @Diazodinitrophenol
    @Diazodinitrophenol ปีที่แล้ว +1

    Would you be willing to sell a piece of foam? Roughly the size of that piece you cut off.

    • @519Kustomz
      @519Kustomz  ปีที่แล้ว +2

      Yes Absolutely. Email Dan@519Kustomz.com

    • @Diazodinitrophenol
      @Diazodinitrophenol ปีที่แล้ว

      @@519Kustomz Thanks, I've sent you an email. Cheers

  • @jeromehugh9624
    @jeromehugh9624 ปีที่แล้ว +1

    Holy hell, this just makes me never want to drink the tesla coolaid packed with environment friendly label.

  • @pmally2006
    @pmally2006 ปีที่แล้ว +1

    Light it on fire and burn the foam away 😂

  • @idonotcarenow
    @idonotcarenow ปีที่แล้ว +1

    What is this? Wanna be Munro Live?

    • @PaulHoke
      @PaulHoke ปีที่แล้ว

      So how the internet works if you don't like it you Leave.
      No reason to be rude while dude is doing some of the most custom and beautifully unique builds on TH-cam.
      Go be a jackass somewhere else and quit discouraging this artist.