PowerFlex 525 VFD Setup - Programming Parameters Wiring RSLogix Studio 5000 EtherNet IP Start Stop
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- เผยแพร่เมื่อ 9 ก.ค. 2024
- PowerFlex 525 VFD Setup - Programming Parameters Wiring Diagram RSLogix Studio 5000 EtherNet IP Address Start Stop
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Variable Frequency Drives are used within the automation industry to drive induction motors with added precision over a simple contactor. Over the last decade, these devices have become increasingly cheaper. Based on this phenomenon, it's now recommended to utilize a VFD over a contactor in every application. VFDs are flexible, provide additional control and data in every application.
The PowerFlex 525 series of Variable Frequency Drives from Allen Bradley are an excellent choice & have been an industry standard for several years. Their reliability as well as ease of use, especially within the Rockwell Automation ecosystem, has allowed them to become popular all over the world.
Commissioning a PowerFlex 525 VFD is straightforward. These drives can be easily wired to start and stop from push buttons through direct inputs. However, a much more practical approach is to add the drive to a private network which includes a Programmable Logic Controller. By doing so, the programmer is able to create advanced motion routines in addition to the simple start and stop features. In this tutorial, we'll take a look at how to integrate a PowerFlex 525 VFD into RSLogix Studio 5000 over EtherNet IP.
Within the datasheet, the user will find a lot of information about the setup of the drive. This includes wiring diagrams as well as parameters which we will be setting up shortly.
In terms of wiring, the simplest method of controlling the drive without a PLC is through the use of a start and stop pushbuttons. The diagram below (taken from the manual) illustrates how this can be accomplished. Note that although this method is simple, it's not the recommended way to use these drives.
Note that there's a pre-installed jumper between terminals 01 and 11. This jumper needs to be in place while the drive is controlled over EtherNet/IP. If you're planning on using pushbuttons, the jumper must be removed.
Within the datasheet, you'll find parameters that may be configured to suit a specific application. These parameters are split into six sections:
Basic Display
Basic Program
Terminal Blocks
Communications
Logic
Advanced Display
Each section has specific parameters for the drive. As the names suggest, parameters within a section will address the setup of electrical parameters, communication with other devices, logical programming and the display of the drive.
Full Tutorial:
solisplc.com/powerflex-525-vf...
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I was an EE for 18 years, now a maintenance supervisor. Yor video is straight forward and informative. 5 stars
Thanks!
Absolutely fantastic VIDEO !!!!!!!!!!!!! Vlad, you cover every detail..as usual.
Awesome Video! You just saved me a ton of time hunting and pecking in the user manual... Thank you!
I love your Videos Solis! Thank you for always sharing knowledge
You're welcome! Glad you're finding them useful.
absolutely brilliant bro.
you have made it so simple to understand. 👍🏻👍🏻👍🏻
Fantastic!
Thanks sir for the very useful video
Really nice and helpful video
Thanks a lot 🙏
new to the channel,but learning alot as im very new to the automation world.enjoyed the video very informative,wanted to ask do you have any video's on the siemens g120x vfd
Thank you
Do you have a video where you use a 4-20mA output on the PLC to vary the speed of a VFD?
amazing
Does the VFD need to be tuned like the servos?
How to change the ovid amps on a power flex to its macimu.
Jumper comment came in clutch
Thank
Can you do a video explaining a path splicing failed to splice the path pf525
What is DSi port beside Ethernet ip?
Hello sir nice video
can you please tell me the (PLC 5, RS Logic) VFD control via DH + Communication
May I know in about Kinetix servo drive how to measure voltage, Ampere from Ethearnet communicate and get see in Hmi
good
Unclear about what you did at 14:30. The PF1 output. How did that tag get there? How did you know to use that one? Is PF1 a start or stop? Thanks
Great video! - What make/model motor are you using in the video?
Hey Steve, it's a "25B-V2P5N104
" Powerflex.
@@SolisPLC does the drive needs its own AB motor?
Thanks Sir.
Great video.
I have Problem. I want to config IP address for PowerFlex 523 (25A-D017N114~~~7.5kW).. But on keypad i don't see show Parameter (C128/C129,C130,C131,C132/C133,C134,C135,C136). I had setting C169=1 (Network opt).
Please help me.
Many thanks.
Hello great info , this setup is on Studio 5000 ? Can someone run 525 via rs logix 5000 using messaging? If so do you have a video on that ?
Yes, that's definitely possible. At this time, I don't have a video on that, but I'll plan to add it to my list.
How many vfds can be added? Enthernet?
what control logix version I need to make this what if I got an older version ?
Hey Erik, to set it up this way, you need Studio 5000 v 21+. A similar setup is possible on RSLogix 5000, but the layout would be slightly different.
I have seen that I've had to branch a Start and Run Forward together in order to get the drive the run. How did it do with merely the start?
That's a good point. I looked through my previous code within the program and it included an FWD/REV flip-flop for that particular drive. In other words, it was already enabled on FWD elsewhere. Sorry about the confusion.
How can we change the standard function of a VFD terminal using parameters only.
Eg, making a moter to rotate in reverse direction by giving the command to the forward terminal (02).
I'm using powerflex 525 VFD.
Ps interchange of wire connection is not the option it has to be done by changing some parameters only.
Please help!
Good evening Vlad, what SPECIFIC model is that PowerFlex 525 VFD?
25B-V2P5N104
could you start and stop the VFD via PLC and not having external start and stop button? appreciate your response. thanks
Yes, you can set the drive parameters so that it only starts and stops via PLC logic.
Thank you for your video. But why you didn't show how to add a converter?
What do you mean to add a converter? The wiring of the drive?
@@SolisPLC no in RSLogix 5000.
@@user-td5bw9rt2g Sorry about that. The video was already long, so I left out certain parts. I'll try to step through the process in a separate video.
What kind of trainer do you use and did you have to buy studio 5000 ? Great videos keep it up !!!!
I built my own trainer; it's mostly an arrangement of components I purchased separately. I have a license through the projects I work on. It is fairly expensive.
@@SolisPLC yeah I know it is expensive .I think you can use workbench instead 5000
How do you reverse a insert request to make the logic take the object automatically
I'm not sure I fully understand your question. How to reverse the motor? Take the object automatically?
SolisPLC take the skid automatically
Vlad, how do I change speed of the drive over Ethernet? Somehow the controls engineer o work with gets into the parameter on the drive and increases/decreases speed. When I look at parameters the output frequency is always grayed out and I can’t change it
The parameter should be the right approach. I suspect that it's either nested into an AOI or it's being aliased elsewhere. Can you send me the program or a few screenshot to v.romanov@solispl.com? I'll try to see what's wrong in your specific case.
You need to look at the command frequency. The output frequency is what the drive is actually running at.
@@stephengibbon2141 I was trying to change the speed in the controller tags. I needed to change the speed in the actual logic for it to work
In the very end of the video, the green button is pressed. The plc receives this input. Then, the ethernet wire energizes the VFD? Is that how it works?
That's correct Greg.
@@SolisPLC Thanks for your assistance. I still don't understand completely, but I need to keep on studying. I need to continue and one day I will get it
There is a coil inside the VFD correct? And when it gets energized it closes the contacts which sends power out to the motor. So, is the ethernet wire energizing the coil? Is it power of Ethernet type wire?
Hi Greg, not exactly. The EtherNet commands go to a board on the drive. This board receives the signal and will use a chip that is on the board to toggle the coil. There is no power over ethernet and it's not the direct signal over that wire that is switching the drive.
Hello
Thanks for the Rslogix 500 software video..
Is there any link where i can get rslogix 5000 software and emulator for study purposes
waiting for your reply
Not that I know of.
@@SolisPLC any cracked version
@@nirmal_tom1897 I don't use cracked versions, but I'm sure that you can find links through forums and Facebook groups. Sorry.
ab website. I use the RSLogix Micro starter lite and works great for me.
This logic has created a race condition. If the RPI times out between your start and stop branch it means a packet will be sent to the drive asking to start and stop together. The next packet should just be a start but the drive is already locked up until the start is cycled. Nice video though!
How can we change the standard function of a VFD terminal using parameters only.
Eg, making a moter to rotate in reverse direction by giving the command to the forward terminal (02).
I'm using powerflex 525 VFD.
Ps interchange of wire connection is not the option it has to be done by changing some parameters only.
Please help!
This might help with school I'm in my last semester for Automated Manufacturing Systems Technology
Hi there, would you be able to do a tutorial on setting up PID (exlclusive and trim) tutorial on your Udemy powerflex course please?
Just a general PID or one for the drive? What would be the feedback loop for the PID? I'd probably need an encoder for that. I may consider doing a video on that in the future.
@@SolisPLC pid for the drive would be great. would you be able to demonstrate both the exclusive control and trim control and the difference between using general pid or drive etc....? cheers
Why did you hard wire? I did mine the same way without hard wiring push buttons and it still starts and stops the vfd and motor. Are you just showing us two different ways to accomplish the same results? Is there a reason why you did it this way?
Yes, just to showcase the specific start/stop IO. In some facilities they still use those, but it's absolutely unnecessary if you're doing it over EtherNet in my opinion.
Ahh makes perfect sense. Thank you for explaining!@@SolisPLC
F 00 4 error
Why do you have to push buttons so fast or do your presentation so fast in general woo!.it is difficult to follow