We made this machine for serial production. But why, when it could be done on a lathe? Because we want to knurl D5 aluminum and copper bars with perfect precision, which is impossible on a conventional lathe, because at such a small diameter the material will bend rather than knurl. We tried it with a follower rest, but it's still not perfect. We tried to play with the rpm, but it wasn't perfect. That's why we created an effective device that is easy to use. . If you know a method how to knurl D5 bars perfectly leave a comment here 👇👇
Ok, so make your machine so you can knurl aluminum and copper bars with perfect precision, so what's the problem? Just a side note, you aren't getting perfect precision and you won't be able to knurl every diameter. Any gear maker could verify this. Not sure why you stuck this machine on a table in the middle of a field then zoomed in from far away either. Not sure what drugs you're using but I guess.
@@TheDude19Echo That is a wild bunch of sludge you wrote. He won't get perfect precision because it won't be perfect at every diameter? Who TF said it would be? He specifically mentioned having a problem doing it on the lathe at this particular small diameter, which was needed in production quantities.
@@TheDude19Echo LMFAO that you think you can make a comment in a public comments section, and have an expectation that the content creator, and ONLY the content creator should reply. First day on the internet?
Having had to make a short run of straight knurled brass pins before, I can attest to how much utility your little machine has. This machine is perfect for that application. Sure, it may be a niche product, but that is pretty much what you can say about half of the tools in a machine shop. Plus, it seems to have very quick set up, so less time wasted on fixtures, e.t.c. I have tried to knurl small diameter "soft alloys/brass on a lathe and have never been happy with the results. They never turn out right. Your double ratcheting mechanism is amazing! All of your work was worth it.
I bet your boss was shocked. "You wasted 6 months of time and machine hours on a contraption that straight knurls! I can do that on a lathe in 30 seconds!" Like an engineer you went around the world to get across the street. But, it was some really cool machining. So you get a like and subscribe from me.
We made this machine for serial production manufacturing for the"cigarette roller machine". We try to knurl D5 bar for every kind of methods and the bar not was as nice and smooth as we want. I try it with follower rest on lathe and the results was not impressed me. But this machine is very simlpe. Just put in the right lenght D5 material and the machine made it probably 15 seconds. Nice, smooth and no material waste. But yes unfortunately it was a long long time to make it. Thank you mister!
There are many reasons to do things in a different way. This machine is more space efficient and cheaper material wise than a lathe that can do a nice straight knurl. I thought of these two reasons before reading the makers own third reason. When I see someone making a machine with this many and diverse manufacturing skills I assume they know something I don't.
Nice tool shop: Mill, Lathe Surface grinder, wire EDM, forge. You got it all! Reminds me of the quote from the movie Dr Strangelove: Slim pickens: Shoot, a fella' could have a pretty good weekend in Vegas with all that stuff.
Very nice machining. The use of EDM has certaining improved engineering over the past 40 years. I would have used bronze on the lead screw it is more durable than copper. Nice post, thank you 👍
wow. a boss that not only listens and gives you freedom to experiment, but also doesnt take credit when something works... or blame you for doing precisely what they told you to do when it doesnt... despite having recorded the conversation to prove it was their idea all along...
It’s amazing what you can make with $200,000 worth of machines! It’s cool though, great practice for designing and machining your parts and when everything fits and works perfectly that YOU designed and machined it the best feeling ever!!!
@@Matthews_Tools It really is an amazing feeling when you did everything from design to machining and your drawings and the parts all fit and work perfectly, I still feel that excited and very proud feeling when I do that, it’s so cool!! Good for you!! Never stop learning and expanding your knowledge and skills!
is it possible to make a knurling machine that makes parts for a roller screw actuator in 1 step? like can you get a screw that becomes also a gear on both ends?
I think it is possible, but a very special device must be manufactured for this. and maybe 2-3 times as big a machine is needed due to the power relations.
Hello there, the maste is only available in copper? nothing available on aluminium?? I am wondering if your machine works with The Virtual Foundry fillaments / pellets as well.
Also good thing its just labeled knurling bc not one of those samples has equal spacing that lines up perfect from the start point to the finish point! You made sure to not show it after the first one showed it! Since its inconsequential knurling.....im sure itll be ok....but the time and effort used....for it to not create perfect spacing is just ludacris might as well not even made the god dahm thing!
We made this machine for serial production. But why, when it could be done on a lathe? because we want to knurl D5 aluminum and copper bars with perfect precision, which is impossible on a conventional lathe, because at such a small diameter the material will bend rather than knurl. we tried it with a follower rest, but it's still not perfect. we tried to play with the rpm, but it wasn't perfect. that's why we created an effective device that is easy to use.
I cant tell if this video is a troll or not. Your bottom slide plate has what looks like deformation where you screwed in the lead screw 8:14. That will probably crack and fail at some point. The miss matched hardware all over the place 22:45 and then watching your machine literally self clearance while in operation 28:06. Could have saved yourself a lot of time and material by just building a free floating clamping style knurling tool for the lathe.
Is that an Emco FB3 mill that i see? It has to be, the shifters look like it and the whole machine stinks of Emco style of design... As an Emco owner - i can smell them from afar! Best regards! Steuss Edit- Great thinking to use the EDM wire as a knurling element forming tool... 0 issues with hardness of the material and remarkably precise if done right... Fucking nice! Also, nice surface grinder patterns...
Watch this SILENT video with NO AUDIO? NEVER! If you can't narrate what you are up to, I can't spare the time to watch every single chip being made. On top of that, there should be an INTRODUCTION at the beginning that clearly states what problem your device is intended to solve AND how it goes about doing that. This is grammar school composition!
We made this machine for serial production. But why, when it could be done on a lathe? because we want to knurl D5 aluminum and copper bars with perfect precision, which is impossible on a conventional lathe, because at such a small diameter the material will bend rather than knurl. we tried it with a follower rest, but it's still not perfect. we tried to play with the rpm, but it wasn't perfect. that's why we created an effective device that is easy to use.
It’s usually the other way around. Water transfer the heat much faster, and you risk getting cracks or warping the part. It also risks getting the part too hard, or even brittle. Usually heated oil is used to avoid this, but water works just fine sometimes, as in this video 👍😀
This is just completely incorrect. Water will always achieve higher hardness because of it's superior cooling ability, but that's not all we care about with heat treating.
firstly, its not impossible to produce on a lathe, its a hell of a lot quicker and easier.... There is nothing perfect about a pressure knurl... A £150 cut knurl a day to mod it and your set.... You could of produced 50,000 of these of a much higher quality in the 6 months that took to make....
No. I tried many different methods on the lathe and the surface was not smooth at all. I also put a follower rest on it, but it wasn't the real one. since it has a diameter of 5 mm, it bends easily in the machine rather than knurling. 6 month because I'm a student. I could very rarely work on the machines. I would have made the device in about 1 week if I had the time and the machine. We need this machine for serial production.
@@Matthews_Tools You failing to make it work is not the same as something being impossible! We regularly cut over 100mm long knurls in 5 & 6 mm ally, brass and stainless. Impossible and perfect are just 2 words you really should not be using so lightly
Your boss was shocked by the amount of work time, material, and machine time spent for such nonsense! A huge, heavy device that can only make notches on the rods.. And he doesn't do them well. Due to the fact that it is impossible to accurately set the teeth of the upper and lower plates relative to each other, the dents from them do not match. This is clearly visible in the resulting details. They have shavings and grooves with bullies on them. The mechanism is for a museum of curiosities, not for work!
Your boss was shocked, eh? I highly doubt that. I'm sure he's seen all sorts of creative mechanisms. Probably more shocking to him is the title of the video, as it's definitely overly exaggerated. Nice clickbait. Stick to what you know; like creating cool devices...😉🙄
The youtube algorithm works interestingly. this title was found to be the most perfect by VidIQ. sorry if it caused trouble. The focus is on the manufacturing and processing
@guytech7310 Could be, but just from what I saw in equipment here, looks to be north of $2 million in value. That's pretty impressive for a sole proprietor.
We made this machine for serial production. But why, when it could be done on a lathe? Because we want to knurl D5 aluminum and copper bars with perfect precision, which is impossible on a conventional lathe, because at such a small diameter the material will bend rather than knurl. We tried it with a follower rest, but it's still not perfect. We tried to play with the rpm, but it wasn't perfect. That's why we created an effective device that is easy to use.
.
If you know a method how to knurl D5 bars perfectly leave a comment here 👇👇
Ok, so make your machine so you can knurl aluminum and copper bars with perfect precision, so what's the problem? Just a side note, you aren't getting perfect precision and you won't be able to knurl every diameter. Any gear maker could verify this. Not sure why you stuck this machine on a table in the middle of a field then zoomed in from far away either. Not sure what drugs you're using but I guess.
@@TheDude19Echo That is a wild bunch of sludge you wrote.
He won't get perfect precision because it won't be perfect at every diameter? Who TF said it would be? He specifically mentioned having a problem doing it on the lathe at this particular small diameter, which was needed in production quantities.
@@Nevir202 Was I talking to you? NO!
@@TheDude19Echo LMFAO that you think you can make a comment in a public comments section, and have an expectation that the content creator, and ONLY the content creator should reply.
First day on the internet?
@@Nevir202 Quit crying karen!
18:15 That double action/spring cranck mechanism was beautiful!
Thank you! This was the hardest part of design
That ratchet is something else, awesome job!
Thank you! It was the hardest to make. Only the planning time was several weeks. For a long time I thought it was impossible.
would love to see what happens when you put it in slightly diagonal, two times in different directions. See if you can create a cross hatch
We tried that and the lines crossed each other. Looks different. I will make short video about it
That opening sequence was godly. I did not know how much I enjoyed precision machining until I found channels like yours and several others.
Thanks 🫡
Having had to make a short run of straight knurled brass pins before, I can attest to how much utility your little machine has. This machine is perfect for that application. Sure, it may be a niche product, but that is pretty much what you can say about half of the tools in a machine shop. Plus, it seems to have very quick set up, so less time wasted on fixtures, e.t.c. I have tried to knurl small diameter "soft alloys/brass on a lathe and have never been happy with the results. They never turn out right. Your double ratcheting mechanism is amazing! All of your work was worth it.
Truly amazing and High Industrial Art! Create a clamping system for it so you can lock it to a desk, table, workbench! 7 out of 5 stars!
Who can only dream of having access to such expensive equipment? Let alone knowing how to use it. 🙋🏼♂️
Wow, that's so awesome!
I bet your boss was shocked. "You wasted 6 months of time and machine hours on a contraption that straight knurls! I can do that on a lathe in 30 seconds!" Like an engineer you went around the world to get across the street. But, it was some really cool machining. So you get a like and subscribe from me.
Lol, pretty much. Not sure straight knurling has much use but its still a cool project.
We made this machine for serial production manufacturing for the"cigarette roller machine". We try to knurl D5 bar for every kind of methods and the bar not was as nice and smooth as we want. I try it with follower rest on lathe and the results was not impressed me. But this machine is very simlpe. Just put in the right lenght D5 material and the machine made it probably 15 seconds. Nice, smooth and no material waste.
But yes unfortunately it was a long long time to make it.
Thank you mister!
@@Matthews_Tools Now I understand why you made it.
@@Matthews_Tools fair enough. Either way extremely impressive display of machining talent and design.
There are many reasons to do things in a different way. This machine is more space efficient and cheaper material wise than a lathe that can do a nice straight knurl. I thought of these two reasons before reading the makers own third reason.
When I see someone making a machine with this many and diverse manufacturing skills I assume they know something I don't.
beautifully over engineered and i love it!
I don't know how dowels are made but I have a feeling that's exactly how they're made to allow sufficient glue between the parts.
Nice tool shop: Mill, Lathe Surface grinder, wire EDM, forge. You got it all!
Reminds me of the quote from the movie Dr Strangelove:
Slim pickens: Shoot, a fella' could have a pretty good weekend in Vegas with all that stuff.
Very nice machining. The use of EDM has certaining improved engineering over the past 40 years. I would have used bronze on the lead screw it is more durable than copper. Nice post, thank you 👍
Neat. What do you need knurled aluminum pins for?
Surprise.. it will be built into a product. We will soon find out what it is
Gyaaaa most vagtam le hogy ez magyaaar
Good job!
Thanks!
Man, you have all of the neat "toys"!
Yeah absolutelly 😁
Someone please send this guy a box of matching bolts.
that is a pretty excellent design. the weird patters that are possible with that is impressive
Thanks man!
The top plate, you could allow an offset bias or the ability to rotate and reattach so you could get a cross hatch knurl?
Pretty cool to make Knob caps!
Good job mister beautifully done
Thank you!
Pretty slick ,
oh and most use aluminum to show the best possible results for those that don’t know
Nice work! I see your progress in all your videos, keep it up and you will be one of the best 👍
Thank you!
Great job man
Beautiful & inspirational!
Thank you man!
Нағыз өнермен екен станок жасап алу онай емес күшті 👍👍👍
Thanks!
well done
Hermoso vídeo y excelente trabajo, me suscribo a su canal, le envío un abrazo desde el sur Argentino.
Very well done ✅👍🏻
Thanks!
Hey, love the video! I had a question.
First, what is the purpose of what appears to be shimstock between the top two plates?
Thanks! Due to buckling, but it not necesarry
Fantastic Documentary! i wonder how many people you had to fight to get to use the CNC machines?
I always had to wait for the CNC machine to be empty. it took more than half a year to make this machine.
Or the submerged arc
КМДшка "Красного инструментальщика"
Beautiful work 👍😀....
Thanks!
That was pretty cool
Thanks!
You are the man just a awesome job
Thank you!
Very good skills. I liked the rachet mechanism very much! bojler eladó?
Thanks bro! Milyen bojler kell attól függ 😀
Hi
Very good job realy 👍
😮
Hi, thx 🫡
At 28.08 you can see either material being shaved off, or debris being cleared from the slide mechanism.
I fixed it with steel parts.
Heck of an engineering job and build but why didn't you go with an Acme thread on the "lead spindle" ??????
This is revolucionry
Can any pieces be knurled at an angle? Certainly they could not be the full width of the tray, What would the end result be?
Muito bom !
Thanks!!
wow. a boss that not only listens and gives you freedom to experiment, but also doesnt take credit when something works...
or blame you for doing precisely what they told you to do when it doesnt... despite having recorded the conversation to prove it was their idea all along...
It’s amazing what you can make with $200,000 worth of machines! It’s cool though, great practice for designing and machining your parts and when everything fits and works perfectly that YOU designed and machined it the best feeling ever!!!
Yeah, thats true! I was so excited when I first assembled it and I've been very happy to see it works
@@Matthews_Tools It really is an amazing feeling when you did everything from design to machining and your drawings and the parts all fit and work perfectly, I still feel that excited and very proud feeling when I do that, it’s so cool!! Good for you!! Never stop learning and expanding your knowledge and skills!
is it possible to make a knurling machine that makes parts for a roller screw actuator in 1 step? like can you get a screw that becomes also a gear on both ends?
I think it is possible, but a very special device must be manufactured for this. and maybe 2-3 times as big a machine is needed due to the power relations.
Hello there, the maste is only available in copper? nothing available on aluminium?? I am wondering if your machine works with The Virtual Foundry fillaments / pellets as well.
What was that piece of foil for?
I am shocked as well
3:00 And what kind of infernal machine is this? What is the name of this tool of the Iron Inquisition, can you tell me? 🤔
Hi, are you making injection molds?
Hi, no, we only works with metals
why was it so loud when the CNC wasn't running? another machine near by?
Yes
I'd be shocked too if you put all that work together with no grease or zircs.
Also good thing its just labeled knurling bc not one of those samples has equal spacing that lines up perfect from the start point to the finish point! You made sure to not show it after the first one showed it! Since its inconsequential knurling.....im sure itll be ok....but the time and effort used....for it to not create perfect spacing is just ludacris might as well not even made the god dahm thing!
Am i seeing right? Hurco vmx30? If yes do you have the ultimax controll ore the winmax?
So COOL TOOL....BUT.......YOU DO KNOW IM SURE....THIER ARE 15 DOLLAR TOOLS WHICH PRODUCE THE SAME PARTS RIGHT?????
We made this machine for serial production. But why, when it could be done on a lathe? because we want to knurl D5 aluminum and copper bars with perfect precision, which is impossible on a conventional lathe, because at such a small diameter the material will bend rather than knurl. we tried it with a follower rest, but it's still not perfect. we tried to play with the rpm, but it wasn't perfect. that's why we created an effective device that is easy to use.
Why the shim stock in the middle?
Due to buckling, but it not necesarry
I cant tell if this video is a troll or not. Your bottom slide plate has what looks like deformation where you screwed in the lead screw 8:14. That will probably crack and fail at some point. The miss matched hardware all over the place 22:45 and then watching your machine literally self clearance while in operation 28:06. Could have saved yourself a lot of time and material by just building a free floating clamping style knurling tool for the lathe.
Wow. I know many places that would fire a guy for spending 6 months on that.
I'm a student. I can work if the machines are free. if only I had spent my time on this, I would have finished it in about 1 week..
Imadom a munkad ember
Örülök neki, Köszi szépen! Így van Magyar vagyok
I miss lubrication everywhere… would be a shame if that thing breaks down a year down the road…
@@L1qu1d_5h4d0w just for the video we didn't press oil.
Is that an Emco FB3 mill that i see? It has to be, the shifters look like it and the whole machine stinks of Emco style of design... As an Emco owner - i can smell them from afar!
Best regards!
Steuss
Edit- Great thinking to use the EDM wire as a knurling element forming tool... 0 issues with hardness of the material and remarkably precise if done right... Fucking nice! Also, nice surface grinder patterns...
Watch this SILENT video with NO AUDIO? NEVER!
If you can't narrate what you are up to, I can't spare the time to watch every single chip being made. On top of that, there should be an INTRODUCTION at the beginning that clearly states what problem your device is intended to solve AND how it goes about doing that.
This is grammar school composition!
Small rolling machine
I would be shocked you can knurl on a lathe and he use a lathe a mill and an edm must have been a lot of workshop hours!
We made this machine for serial production. But why, when it could be done on a lathe? because we want to knurl D5 aluminum and copper bars with perfect precision, which is impossible on a conventional lathe, because at such a small diameter the material will bend rather than knurl. we tried it with a follower rest, but it's still not perfect. we tried to play with the rpm, but it wasn't perfect. that's why we created an effective device that is easy to use.
и куда эти шпеньки засунуть??
surprise.. it will be built into a product. I recently made a video about the product
insert at this moment 14:30🥵
a littlebit of constructive criticism, your tool is eating himself at 28:07
I fixed it with steel parts
What about this shocked your boss?
That they built that for fun on his time instead of stripping and rebuilding the client's Model T like they were supposed to.
i think any competent boss would fire anyone who spent 6 months (and what would probably equate to $100K) building that
It takes 6 months because I am a student and I can only work on the machines when there is no work on it. otherwise I would have done it in 1 week..
28:05 маленькая недоработка... надо бы смазать или подобрать пару трения. 🤔
This is the only place where we also found a problem.. it needs to be repaired with a steel part
Quenching in oil will make the material alot harder than quenching in water.... but great job all together id love a tool like this
unfortunately we didn't have that much oil at home, it really would have been better, but it hardened anyway.
Thanks!
It’s usually the other way around. Water transfer the heat much faster, and you risk getting cracks or warping the part. It also risks getting the part too hard, or even brittle. Usually heated oil is used to avoid this, but water works just fine sometimes, as in this video 👍😀
This is just completely incorrect.
Water will always achieve higher hardness because of it's superior cooling ability, but that's not all we care about with heat treating.
firstly, its not impossible to produce on a lathe, its a hell of a lot quicker and easier.... There is nothing perfect about a pressure knurl... A £150 cut knurl a day to mod it and your set.... You could of produced 50,000 of these of a much higher quality in the 6 months that took to make....
No. I tried many different methods on the lathe and the surface was not smooth at all. I also put a follower rest on it, but it wasn't the real one. since it has a diameter of 5 mm, it bends easily in the machine rather than knurling.
6 month because I'm a student. I could very rarely work on the machines. I would have made the device in about 1 week if I had the time and the machine.
We need this machine for serial production.
@@Matthews_Tools You failing to make it work is not the same as something being impossible! We regularly cut over 100mm long knurls in 5 & 6 mm ally, brass and stainless. Impossible and perfect are just 2 words you really should not be using so lightly
@@grahamthompson8559 I would like to see that method. unfortunately I didn't succeed. I accept any good advice
Your boss was shocked by the amount of work time, material, and machine time spent for such nonsense! A huge, heavy device that can only make notches on the rods.. And he doesn't do them well. Due to the fact that it is impossible to accurately set the teeth of the upper and lower plates relative to each other, the dents from them do not match. This is clearly visible in the resulting details. They have shavings and grooves with bullies on them. The mechanism is for a museum of curiosities, not for work!
Your boss was shocked, eh? I highly doubt that. I'm sure he's seen all sorts of creative mechanisms.
Probably more shocking to him is the title of the video, as it's definitely overly exaggerated. Nice clickbait.
Stick to what you know; like creating cool devices...😉🙄
The youtube algorithm works interestingly. this title was found to be the most perfect by VidIQ. sorry if it caused trouble. The focus is on the manufacturing and processing
I am pretty sure the Channel creator is the boss: he's his own boss.
@guytech7310 Could be, but just from what I saw in equipment here, looks to be north of $2 million in value. That's pretty impressive for a sole proprietor.
Why your boss, disgusting statement.