JD's DefenderCam 4: Warn XD9000 Winch Rebuild Part1-Testing & Deconstruction
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- เผยแพร่เมื่อ 29 มิ.ย. 2013
- G'day, in this episode, I show you how to deconstruct a Warn XD9000 or similar winch, and test it's electrical components, including solenoids, motor and wiring. I also show why servicing your winch properly is paramount in keeping yours working, and not ending up like this one. Below are the links to the diagrams:
Warn XD9000 Diagram with parts list:
help.dnaoffroad.com.au/getatta...
Other warn parts lists:
help.dnaoffroad.com.au/categor...
Warn Service manuals:
www.nissanpatrol.com.au/warn-m...
www.nissanpatrol.com.au/warn-m...
Wiring and solenoid schematics:
nbs4x4club.com/forum/index.php... - ยานยนต์และพาหนะ
Hi Rafael, yes, they can be a lot of work, but the final result is very satisfying. To clean off the solenoid box, just hose it with water, wipe it down with damp cloth and let it to dry out in the sun. You can do a similar thing to the insides of the motor as well. Just make sure as you don't bump the stators otherwise you'll have to reset them. You can wire brush the steel part of the motor armature. Be careful you don't brush the copper bindings otherwise they can get damaged. Good Luck, JD.
it would be great to see P2
G'day to you to, Sir!
Very nice, I'm currently rebuilting my Warn XD9000i ... there is a lot of work to do. I'm not sure about how clean the eletric parts ... thank you for this video, I'm waiting for the part II
Hi JD when are you going to put your warn xd9000 winch back together, I loved the tear down it was good and i m hoping the rebuild will be good and detailed please..please do it this week I v been waiting for so long..
Regards John
I have the same winch and although not in as rough a state as the video, will be taking it down. Your video was excellent. How's Part 2 coming along. Would be keen to check it out.
Hi JD. How do you refit the motor end cap with the brushes? the earth bolt is in the way so not sure how to fit it.
Where is part two? I thought it was too corroded to bother with so I am curious to see whether it ever got going again.
Please finish. I watched this video to disassemble mine but now need to put it back together!
Hey man, I've been wanting to get it finished for a year now but more important car repair projects keep popping up and pushing it back. My life arrangements for the last year have meant I've been away from home most the year, further reducing project time, but this is to change come November. I will get it done eventually, I promise. For your interest, I put all the rusty stuff in a tub of water and molasses for 6 months and the rust was all gone. Did you find the video detailed enough, let me know if it could be more/less. Cheers Rohan, JD.
James Derksen No it was great. Good length to run it and pause it whilst you were actually doing the work without having to rewind too often. I took to mine with a wire wheel on the angle grinder and have since put it back together without too much hassle. Haven;t mounted it bc i have now left the state touring for work.
You are the only video on the entire internet I can see about this winch! I am having trouble installing my new motor! It won't go in all the way there are about 10mm of space (approximately) before it goes in all the way. There are no obstructions, just a pin inside the winch that my motor will not seal onto for whatever reason. I do not want to hammer in the motor and mess up the bearing on the end but do you think that is what I have to do? I just don't want to break anything. I'll let you know how it goes if I get a late response. Thanks man great video!
i see P1 and P3...wheres p2 ? very helpfull vids mate.thank you
Thank you for your video !!! I get Warn XD9000 in Japan.I have any information from you.I have one more question.I don't have a Remote.But I have a partsNo81 Relay. How can I use this one? Please help me!!!
Hi there, sorry I didn't reply earlier. All plans and information are in the description. Instead of a remote, you can use a 3 position toggle switch with off in the middle and momentary on to both sides (which is what is on the factory remote), and wire that switch up as per schematics. I do hope to do this some time in the new year and make a video on it. Regards, JD.
Hi,
Thank you for the video! Around the 16th minute of the video, when you start to take out the housing of the motor, was it welded to the rest of the winch? I`m asking you because I have a Warn M8000 which I would like to repaint and that part seems welded....
G'day Mate, No components should be welded on a warn winch. Everything was very stiff when a took it apart, so maybe yours is just really stiff as well. Although, if it was second hand, someone might have welded it, in which case, you case try to cut the weld apart, but I'd just leave it if that particular piece doesn't need to be dismantled. Good luck.
James Derksen Hi, thanks for the reponse. A few days ago I could finish dismanteling my winch, and you are right, it wasn't welded, it was just stiff. Only thing left is to continue dismantling the winch motor so I can have all the parts sandblasted and then powdercoated. Do you think powdercoating is a good idea?
Juani Almarza Sorry for the late reply, powder coating should fine on most pieces but you don't want to powder coat the inside of the gearbox if you get that done as well. Just remember that winches can get quite hot so just check that the powdercoating can take the heat. I'd paint the externals with an engine enamel as it is probably cheaper this way too.
Hi, thanks again for the response. I ended up completly dismanteling the winch and painting the exterior of the rusted pieces with rustoleum. The color isn't as nice as the original one but it seems tough. The only part that I sended powdercoating was the drum. The weekend I will finish testing the electrical wiring and putting back the cable. Then comes the mounting.
When's the next video brutha? Keen to see how it all turns out. Bought a cheapo 12000lb winch off eBay, imax I think it is. I'm stripping it down and degreasing her as this is what all the forums recommend. The thing they don't agree on is the type of grease to use. Some say high temp bearing grease, others say extreme pressure grease, but all agree it needs to have good water repelling qualities. I haven't found a grease to suit all requirements as yet. Just wondering what you plan on using?
Cheers mate
Hey mate, sorry for the late reply. High Pressure PTFE
Aeroshell 64 Grease is the recommendation from Warn (which is the current direct replacement for what used to be Aeroshell #17 and then Aeroshell 33ms). Cheers
Where is part 2 ?
good afternoon friend need a favor from you could send online information leaves the parties and their emsamblaje because I have a winch warn 78866 as shown in the video and wanted to know how their parties beforehand give a thank you for their help.
Atte Guillermo Nuñez from Venezuela
Where's part 2?
Whats when the drum get hot at idle drum speed with no pulling?
Probably a problem with the brake
Thank you!
New title needs to be how to take stuff apart and never put it back together. That winch needs to be thrown away.
clueless.