3D printed Gearbox powered Linear Actuator | High Torque
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- เผยแพร่เมื่อ 6 ม.ค. 2025
- This Gearbox powered Linear actuator is the new and improved version of my old design. This one higher torque than old one. If you want you can put the Servo Motor on the system and it would be 3D printed high torque servo/gearbox version. I also make a press, garden door or lifting table,... using this gearbox Powered Linear Actuator . The Gearbox has a gear ratio of 6:1 and the speed of the output shaft was about 2150 RPM which lowers the speed and increases the high torque. I choose to go for helical gears on this one because they produce a lot less noice than regular spur gears and the forces on the teeth are transferred more gradually. The middle gear (pink one) rotate around a 6mm stainless steel shaft which is lubricated with bearing grease. Ideally all the gears should have some bearings, this is being considered for the next moment.
The Gearbox uses a 775 12V 13000rpm brushed DC-motor powered by car battery and I got a cool results. The stall torque theoretically is about 0.5 Nm. So the maximum axial load theoritically 250 Newton. But if you use a 150-watt 775 motor, this time the axial load will theoretically be 380 Newtons. The Piston stroke is maximum 120 mm and piston speed about 30 mm/s. So 4 sec to required for full stroke. The thread rod is 8 mm diameter. (M8) During testing none of the gears broke, they were all printed in PLA. The weak link in this design however where the mounting tabs and the pinion gear used in the first stage on the motor shaft.
Plastic (PLA+) parts 3D Print and you can download from here:
STL Files ► www.thingivers...
(The body does not need to be so strong. Because the body only meets the friction force between the lead screw and the nut.)
Editable Fusion 360 source files can be found here: ► www.cgtrader.c...
Part list
775 motor-100W (You can use 150 watt) ► www.banggood.c...
3-position rocker switch ► www.banggood.c...
M8 thread rod
M6 shaft608zz bearing x3 ►www.banggood.c...
M3x40 screw-x4
M3X15 screw --- x12
M3 washers --- x16
M3 nuts ---- x16
M4x10 ---x2 (for motor mounting)
External Retaining Ring (M8) x 2
External Retaining Ring (M6) x 2
Cotter pin (M2)
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Music credit:
"Royalty Free Music from Bensound"
Music credit:
Mysterious Space Music
Gravity Sound - Portal
Written and produced by Gravity Sound.
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Simply perfect! Thank you for the video, I want to make an electric actuator for my project and your video fell like a glove. Thanks!
Love the gravity changes at your place throughout the video!
How the gravity changes during te video?
@@thehow2370 really?
I was searching for this.Nice design and animation. Thnx for the video man
Thanks mate😀 hope it would useful for you👍
For a plastic device, this is way more powerful that I thought ! Thnaks for the idea !
You can add a sensor at the end of each distance so you don't go over. The sensor can turn off the motor in that direction so it cannot go further but allow the opposite direction and when you go the opposite direction the sensor will reset. This way you can't crash the rail or extend too far. :)
Sehr wertvoller Hinweis ! Das Video macht einen so perfekten Eindruck, dass ich garnicht gemerkt habe, dass so etwas wichtiges wie Endabschalter fehlen !
Very valuable hint ! The video makes such a perfect impression that I didn't even notice that something important like limit switches are missing !
Basically a limit switch with a diode
Nice project, my friend! Keep up the great work!
Thank you Max:)
Deeply appreciated. Building a 3d printer, and cnc machine, typing this on a raspberry pi4 with Arduino and FreeCAD installed (not easy). I'm a dumpster diver, this is powered by solar panels taken out of the landfill. I need linear actuators for many things including turning the solar panels to track the sun. Every day people throw away the very things we need to rebuild our world. Our ancestors were not born with credit cards to survive, but brains and hands. You are very skilled at using both. Thank you for sharing, it really means a lot to me and helps me a LOT.
You are very deeply appreciated.
I had not seen that kind of valuable trash... here, in MX, there are people that get them and sell it...
Erikliyi görünce bir düşündüm ama kardeleni görünce kesin emin oldum :D
Quality content. I wish you get what you f*kin deserve!
Bravo. Çok güzel hazırlanmış bir video. Tebrikler. Erikli suyu görünce bayrakları astık. 🙂🙂
Really Amazing Dude! I Love your Design!
Thank you dude:)
abi bu kanal çok iyi ya kıymeti bilinmeyenlerden
inşallah ilerde değerlenir
Thank you bro! Welcome to my channel👋
I somehow expected you to lift your car in the end...
Oh gawd no man dies in youtube video, no thanks.
I thought the joint would give way before the motor would.
Right! Most 3D printed objects tend to be brittle and fairly weak, but perhaps it has much better tensile strength than I imagined.
@@haydenhoodless2055 You underestimate 3d printed parts,
Bravo! In the sea of paper tubes and paper weight linear actuator videos on TH-cam, your video stands out among the poorly made ones.
Big kudos.
Erikli Suyu görünce çok mutlu oldum. Elinize sağlık.❤
Great project! Thank you for sharing
A lot of people do videos like this without testing. I appreciate knowing about the performance.
Really nice job. Very creative DIY project.
Thank my friend.
Creativity and high technology, I liked you. good luck to you
Great work, well done! 🤗
Thank you!
Mostly simply and powerful. Amazing
Thank you!
This proves the importance of gears!!! They can work both as torque and speed generators!!!
Not generators but converters...
I am really impressed... Good job! 👍
Elinize sağlık çok güzel bir video olmuş. Limit switch olmadan büyük cesaret :D
That pretty impressive man, appreciate it
Best to you in this year ! would be interesting to keep the force at some constant and see how many cycles you would get from it.
Thanks man, you too! Thanks for dropping by also..
@@retsetman9698 what is the current at 250 Newton force
@@Varaprasannakumaryeggati ⚠️ God has said in the Quran:
🔵 { O mankind, worship your Lord, who created you and those before you, that you may become righteous - ( 2:21 )
🔴 [He] who made for you the earth a bed [spread out] and the sky a ceiling and sent down from the sky, rain and brought forth thereby fruits as provision for you. So do not attribute to Allah equals while you know [that there is nothing similar to Him]. ( 2:22 )
🔵 And if you are in doubt about what We have sent down upon Our Servant [Muhammad], then produce a surah the like thereof and call upon your witnesses other than Allah, if you should be truthful. ( 2:23 )
🔴 But if you do not - and you will never be able to - then fear the Fire, whose fuel is men and stones, prepared for the disbelievers.( 2:24 )
🔵 And give good tidings to those who believe and do righteous deeds that they will have gardens [in Paradise] beneath which rivers flow. Whenever they are provided with a provision of fruit therefrom, they will say, "This is what we were provided with before." And it is given to them in likeness. And they will have therein purified spouses, and they will abide therein eternally. ( 2:25 )
⚠️ Quran
Απίστευτη δύναμη μπράβο πολύ ωραίο βίντεο !!
Now I want a 3d printer more than ever! LOL
You should buy😁
@@retsetman9698 ooo
I got one a few months back and it has been every bit as much fun as I had hoped. Just know the printer is the cheap part. All the filament you end up buying is where the money goes.
I'd still do it again.
If you're tight on money you might want to consider a Prusa clone on AliExpress. They're about half the price a real Prusa.
I have a Prusa MK3S and it's great but there are lots of less expensive options.
Erikli suyu görünce yüzde bir gülümseme . :D
ahaha aynen
Valla he
@@rockburak351 v
@@rockburak351 000lĺlhlflljllflĺll
He ya
Such a beautiful set up!
erikli şaşırttı tam emin olamadım ama halıyı da görünce ikna oldum güzel olmuş başarıların devamını dilerim
Smart, hilarious, and very useful. You've got my attention.
Awesoma work, nice!!!! Muy guapo!!!! Enhorabuena!!!!
Thank you
Congratulations! :))
Awesome stuff thanks for sharing, especially the Fusion files!
You could use already greased up and sealed bearings so the damn thing isn't as loud as a chainsaw. Also some small push switches at each end of the piston that moves could be connected to some relays to automatically stop the motor when the piston is dead end, I'm mostly afraid the gears or the brushed motor could overheat and get damaged real quick coming to a full stop that quick. Other than that, I really do like projects like this, you can make the piston or rod as long as you want, and maybe even build a garage door opener, would be funny to see a really long piston. Maybe an automatic window opener??
Content like this, really deserves a sub and a like. Totally did.
I never considered 3d printing linear actuators. Might give it a go to see if I can bring down the cost of my powerarmor.
IT CAN BE USED IN MECHANICAL MOTORIZED BRAKE SYSTEMS, IT WORKS IN MANY SECTORS. GOOD WORK. GOOD DAY.
Excellent work bro
That so god dam awesome! I am subcribing now!
On having overload clutch stopped the motor
ulan cool olalım diye yabancı videolara bakıyordum erikli su şişesini görünce ben şok :D
Vallaha aynısı :)
Same
Erikliden sonra bidona baktım koku yapmaz yazıyor :) kanala hakkında kısmına baktım baktım konum amerika. geyik bi yana çalışmalar çok iyi tebrikler.
Erikli etiketinden saniyeler öncesinde halıyı görünce kıllandım ben :)
You should get paid by Erikli Bro! Nice work.
Any chance you can calculations and diagrams from @5:13? I'm trying to learn how to make my own gearbox and looks like those are useful calculations.
Excellent design 👍🏼
So it was eventually the motor that let it down? 3D PRINTED stuff is decent. I never thought it could be this good. I know it's used for so many things today but this is exceptional building my friend..
Great work!
Thanks!
Eline sağlık bro efsane olmuş.
Maravilloso, justo lo que estaba buscando.
Gracias por compartir.
NICE JOB.......CONGRATULATIONS.....BRAZIL HERE.....
greetings to Brazil:)
Nice project👍👍👍👍👍👍
4:14 Erikli görünce bizim ülkemizde de bir şeyler yapanları görmek ve izlemek mutlu ediyor.
awesome! , i love this video.
there was a Persian carpet on the floor. awsome!
@t
65FGM520 reduction geared motor applied for automatic equiments robot reducer gear motor
Motor specification:
Model:FT-65FGM520
Rated Voltage:24V
Load Speed:6700rpm
Load Current:150mA
Load Torque:20g-cm
MOQ:100pcs
Gear box ratio:it is customized based on client's requirements.
Please how can I get this I need for of this for my projects please
In my line of work, the pushing power of actuators is more important than pulling :D
Ooh...you should see if you can 3D print some of those cool herringbone gears
Does that wood will handle 20kgs ? I mean at the video 3:50
Nice work
Very nice ya same can you be able design and articulated flapping wings with this linear actuator
I could make this thing so strong. I found a filament and proper settings to make some insanely strong parts. I have been selling them. Many of the buyers make fun of it, some even leave bad reviews when they get it, but it never breaks. Often they compliment it later on or I just never hear from them (which means it didn't break or else they would want a return lol).
Erikli su ve TÜRK halısı çok manidar! Bana dursunun adını değiştirip Amerikada piyano virtüezi olması fıkrasını hatırlattı.
cute... I want to make on to open my home windows for cooling ... but I would add limit switches.. that going to blow apart if it ever hits the end stops.
@Retsetman what is the current at 250 newton force
You are a genius. The tool you use is not available in our county.
Hocam şarjlı matkap motoru ile yapılabilir değil mi? Buna benzer bir projem olacakta
Works like a satellite dish angle changer.
I still dont trust those rings securing the threaded rod to the bearings, seems like they could easily slip due to vibration or overloading. Which would result in the whole thing blowing apart.
Yup, not a great idea.
yes but there was no problem as the rings entered the bottom of the screw thread. So it will have to break the screw thread to slip.
I'd be interested to see how much work you could get out of a few of these. Perhaps for adjustable storage racks. Or a car jack. Possibly a lift arm for a small tractor. With some refinement of course (different print materials, styles, etc)
rope pulley would be enough to double or tripple the results.
good job😁🙂
기계기술력이 대단하십니다
erikli ha ... güzel bir çalışma olmuş. ellerine sağlık
Very cool, love 3d printing nontraditional components. You might be interested in the 3D printed recirculating ballscrew actuator I've posted videos and thingiverse files for.
Hi dude. Nice job. I like it. Which pc program do you use?
How would you get a hole through a hard acme screw for the cotter pin ?
Pls make parking barrier system ...
Its soo amazing.
if you replace the motor with a wiper motor will the gears be able to handle the pressure? Talking of 80kg? or would it be best to go with steel gears?
Very cool. But what are the applications of this device? Maybe could use it for a robotic arm?
Nuts as threaded inserts are great. But how will you secure them? Or is that not necessary
Thanks for this video
i need a stroke length of 450mm. can i just increase the length of the rods?
Of course. I will share the source files soon and you can change the dimensions. you need to increase to piston length, second piece of body and lead screw length.
@@retsetman9698 thanks for the great content and fast reply. Will follow your videos ❤️
Actually a great application for this is have 4 of these for the base of a CNC machine that self auto level machines. Would need stronger material but it’s a problem solved
Superbe conception et robuste en plus. Güzel 👍🏼
Merci beaucoup:)
wow, now that can take a huge load
That is awesome work you made there.
I wrote you a mail about Linear Actuator, hope you will ready it. :-D
Thank's man! I really read your mail but I don't know howi it works:/
But I have a guess: maybe there is a different screw in the second opening. Since the pitch of this screw will be different, they will open and close at different speeds. so what i mean is :D
Think of two different screws (as you know, their pitch values are different from each other) and connect these two screws to each other with a coupling. Then, when you turn the screw 1 turn, for example, if the first screw goes 5mm, the other screw goes 10mm. Maybe it's like this:)
Should be strong enough for a standing desk!?
good job!
Why you don’t print orange part upside down and you don’t need support ??????
Tebrik ederim. Demek Amerika'da da Erikli su varmış. :)
Uhuii peri peri naiss 😁 😂
Would be very appreciated if u would bebkind enough to let me know what js the type of the dynamo motor used for the linear actuator.if using brushless or servo motor, can it stop at position we requred (like using stepper motor).also wht is the gear ratio was.thanks.GBU
Awesome, looking forward for the source file to learn. What have you used for the load analysis?
Thank you:) Actually I didn't use software etc. I made the calculations on paper. I used the Gears, bearings and bolts topics in the machine elements course and a little bit of math.
@@retsetman9698 I am designing a motor like u did but I need bigger forces. Can I get the equations that u used?
@@retsetman9698 sen Türk müsün?
Son dakikalar harika💣
Thanks man!
Güzel proje. Erikli sulara bakarak Türkçe yazabileceğimi düşünüyorum:) Bende uyduruk bir vidalama var şarjlı. İçinde RS380S motor var. Bağlı olduğu gear box 8:1 oranında. 2 tane 18650 bataryayı seri bağlayarak kullanmak istiyorum.
Bu sistemle 10 kiloluk bir tork elde edebilir miyim acaba? Tasmasına taktığım bir RFID etiketle kedimin dış kapıyı açabilmesini istiyorum yanına yaklaşınca. Kapı 9 kg güçle kedinin geçebileceği kadar açılıyor.
Şarjlı vidalamayı kurban etmeyeyim de bir RS775 mi alayım?
Amazing made !
Thank's man!
Hi, please can you send me the creo file you use to draw it.
Hı. It s very good really. I have a question. İn which program Did you prepare the animation at the beginning of the video.
Solo sé que está muy loco tu trabajo, 💪
Excelente trabajo, gracias por compartirlo
You're welcome, Thanks!