How To Make a Teardrop Trailer Frame & Add Axle-less Suspension
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- เผยแพร่เมื่อ 29 ก.ย. 2024
- This video is all about re-doing an aluminum utility trailer frame to prepare it for a teardrop camper. I am starting w/ a 5.5' x 10' frame and adding electric brakes, a Timbren Alxe-less suspension and off-road tires.
Thanks to Timbren for the support on this project! timbren.com/
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You DESTROYED the STRUCTURAL STRENGTH that originally existed in the frame.
DO NOT EVER DO THIS!
Search TH-cam for this INFORMATIVE video:
DIY Teardrop Trailer: Top 5 Frames | Pros and Cons
Great start on your teardrop. This is the most important part and you're doing it right by reinforcing that frame. I'm curious what are the specs for the original axle? the manufacturer?
Looks awesome but $$$$$$$
All that cutting definitely weakened the construction of the trailer. I hope the teardrop is very light. Good luck with the build.
By removing thge upper frame rails, you've probably found that the trailer now has a LOT of flex and twisting movements. Putting a teardrop on it won't restore all of the rigidity of the original trailer frame. I believe the original axle was also part of the structure to keep the frame stable. Good luck on your project. Hope it turns out better than I think it will.
I respect your decision to go this route, but I'm curious, did you look into building it from scratch from aluminum stock? Seems like a lot of extra work to break it down and rebuild, and possibly more expensive? I'm just wondering bc I am thinking of building a teardrop soon and am gathering info. 😁
Saves you a lot of time to know the most critical parts are square, level and professionally welded from the start. I also wouldn't be surprised if buying a trailer is cheaper than the metal it's made from right now due to covid materials prices.
@@Nighthawkinlight exactly what i touht... Why break it down a very nice trailer... You should be better/faster off if you started from scratch.
I'm wondering the same thing? Local metal shop would done frame for less cheaper
I watched the video and all along, I was saying to myself: "why the hell doing that? Not only buying a new trailer, then spend all that time to dismantle it then rebuilding it?". I built a 12 x 6 (inside dimensions) travel trailer and asked a small local trailer manufacturer to build it's frame for me, all aluminium, Flexiride axle (well I put a 2000lbs one that I had to change for a 3500lbs at the end of the project with bigger electric brakes). I proposed them a drawing of what I wanted and they brought some modifications based on their experience. The shop was very professional, everything was square and properly welded. I spent my first camping season in 2021 and everything went fine.
Aluminum is expensive. It all depends on what you want.
I'm not a mechanical engineer, but I'd consult with one regarding the timbren axle less suspension being attached to L brackets.
Did you ever finish this project, is the project dead?
Still a work in progress.
I like it, where those top 3 bolts attaching the suspension strengthen that area, ALU there is very weak.
For the cost of the trailer and all you removed and replaced parts. Did you look at having a fabrication shop make a trailer frame? I mean where you are know with the modification. I understand there are expensive add on’s. Very interested in the final product. Seems your thinking of many modifications. Looking forward. Really enjoy your content.
Why not build the frame from scratch if you took it all apart and changed the entire frame?
Did this project die a quiet, unpublicized death? Being a certified welder for 40+ years, I was concerned that y’all had no idea what you were getting into when you started hacking up that aluminum trailer, and mentioning that you’d be buying a welder to modify the aluminum frame. Aluminum is a much more challenging base metal to weld than steel, requires pricier equipment to weld it, and demands a high skill set to successfully weld it even if you can afford the equipment! If the project was abandoned, I commend you for acknowledging that maybe it wasn’t in your best interest to proceed! Stick with what you know!
Would have been nice to see boxed aluminum frame. Angle alu frame may twist if under load or high torque. Nice Timbren axles.
I don't mean to be rude but you bought an entire trailer for just the deck frame. It would be cheaper to have it made
I had a frame fabricated for a 1967 silver streak, it took 2 yrs of waiting. This is for the why didn't you have a frame built people. Yes is work to tear down the frame but they went and bought it and work started.
what is aluminum tube for car frames? please let me know
How is this build coming along, no videos recently.
This will give you years of fun!
Devido as alterações que foram feitas, sairia bem mais barato, você ter comprado as peças e ter feito o chassis você mesmo.
This should be a great project. I built a teardrop in 2007 and have many miles and smiles and still going. I like the beefy off road suspension you used. I might have to build another one.
🤟🏽🤟🏽
My husband is a welder. He uses iron for his projects. Alot stronger and last longer.
Iron would not be a good choice for a trailer that's intended to be lightweight and possibly driven over road salt - i.e., it would be unnecessarily heavy and would rust easily.
Why not use a corded miter saw also? Durability much better than cordless. Removing side rails also reduces strength of your structure.
It's really looking great, Linn! 😃
Fantastic work!!!
Stay safe there with your family! 🖖😊
Linn, i see that you are using bolts and nuts to attach the aluminium pieces together. Will you be welding them? Just wondering will the bolts and nuts come loose after a while..
Good question. They will likely come loose as the tubing compresses (especially AL) at the bolt locations with the racking of the trailer.
Cant believe it came with those terrible splice connectors, they are good for emergencies for but not permanently exposed to the elements and movement.
What is the lbs Loading Capacity of that Axle ? Great video and and a great project
My truck can tow up to 2,500 lbs. I hope to keep my camper at 2,000 or less. I'm looking forward to seeing more of this project. :)
Mam i also making 1 teardrop but i have no idea thanks for making that video now i see and take experience for your video and make better teardrop
Next you’ll be outfitting a large suv/truck to be a bug out/SHTF vehicle
You could have used wheel adapters to match to the tow vehicle bolt pattern.
Also good to not use steel wheels on aluminum. The aluminum will clog the steel wheel, which can heat it up and make it shatter at high peed.
I am absolutely loving this build. Can't wait for the next videos in the series. Thank you.
Super COOL project! Coming along nicely!
I am totally fascinated by the process as this is totally out of my comfort zone lol
I always hit like and continue watching the video.
Joli début,bon courage pour la suite à bientôt salut Jeannot 😉🛠🛠
Looking Good So Far!!!! Thank You!!!!👍😎
what a neat project - good luck with it!
Nice! can't wait to see how it turns out!!
Hi Lin, thanks for the vid on the trailer frame, especially the axle-less suspension. Very interesting. You should be welding your aluminum joints, there are aluminum rods that you can use with propane or the gas that comes in a yellow canister. Sorry, senior moment as the name eludes me at the moment.
I am enjoying your build.
MAAP gas
No travel in that “suspension” is there? It’ll be a rough ride for anything in that camper!
"A softer rubber spring allows for more suspension travel without compromising strength or capacity, providing you with the best ride quality to protect your cargo on and off the trail." timbren.com/i-30498004-3500-lb-hd-axle-less-trailer-suspension-w-4-lift.html