Kanban Simple Demo - Withdrawal Kanban
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- เผยแพร่เมื่อ 25 ส.ค. 2024
- Kanban can be classified as Withdrawal Kanban. Production Kanban, and Signal Kanban.. This video is a classroom demo of the Withdrwal Kanban as is applicable in a good store. It is a simplified demonstration aimed at bringing out the very essence of withdrawal kanban.. The viewer is encouraged to use this a stimulant to thinking through the deeper aspects. Our revered clients, such as Sunjewels and KBS Creations have implemented it and received accolades from their international customers. Shweta Chikhodrawala, Richa Rajani, Shailey Chheda, Madhushree Wagh, Ravina Kotian, Amruta Khairnar, Divya Shetty, Akash Tiwari from Welingkar PG-1 class, made the demonstration with the help of their colleagues.
Probably the 16th video i've watched on this. I finally understand.
Kanban is a Japanese method of inventory management. As we know, the Japanese economy thrived on their automotive manufacturing excellence. Kanban is one of the methods (along with methods like Kaizen) which ensure an effective and efficient supply chain. Not only does it benefit the manufacturer (the store in this case) but also the supplier (the supplier) as they too can plan ahead of time.
This leads to great savings(avoiding excess inventory), better planning, and an overall sustainable supply chain.
Moving forward, we will see more complex, and interlinked supply chains which will involve more participants from across the globe. It is basically a two bin system where the re-order card is placed at the bottom of the first bin so that when the stock of the first bin is over, it can be replenished. For this, Kanban seems like an ideal solution. Being a manufacturer myself, I can definitely see it’s practical benefits and thus apply in my business. Also, this system helped Dynisco in maintaining inventory levels and many others.
The video itself is a great resource. Not only does it help better understand a complex system like Kanban(including the Kanban card) , but does it in a student friendly way. Being under 10 mins, it also helps to act as a revision tool.
Vatsa Rathod - Thank you for your comment. Much appreciated your clarity of thought. Dr G
Thank you Dr G for helping us understand 2-bin Withdrawal Kanban. Your lectures are always fun to attend.
The way kanban is shown in a class room setup is just amazing...
visual learning equals to easy learning and better understanding...thank you Dr. G
Incredible way to demonstrate withdrawal kanban and 2- bin kanban system. The way concepts are explained, even a layman can get it. Thanks a lot for your efforts sir...
He is the real OPERATION GURU I ever see. Pg batch is really fortunate, they have a mentor like DR. G.
Thank you Dr. G. for showing concept of 2-bin Withdrawal Kanban & One glance management . 👍
The concept is now very clear through this example, best way to keep business working and keeping an eye on the quantity. Most convenient method to keep quantity check.
Thank your Sir & Team.
Dixit Sankharva - RBA
The concept of withdrawal kanban and 2 bin kanban is explained beautifully.
Very useful way to understand the concept....Thank you Sir..
Kanban made so much easier! Thank you Prof. Dr. G Sir!
One of the most complex but effective and amazing concept explained in the most innovative and simple form .
Thank you Dr G for demonstrating withdrawal Kanban .
swati khedkar - Thank you Swati.
Replenishing the stock only when there is requirement is easily demonstrated in this video. Thank you Dr G.
At 5.11 Minutes - you should keep new Books Below, and Old Books above new one, - FIFO - First in first out, otherwise old one will became more old or expire.
That is corrrect. Good observation.
The use of Kanban and two bin system helps in maintaining appropriate level of inventory.
Understood with such ease! Thank you sir.
the best way to teach the Kanban👍
Thank You Dr. G for explaining this concept that can be used in simple yet effective way to manage inventory.
Thank you sir for the video. The concept is very well explained using a practical approach 👍
Thank you Dr. G. for explaining this concept in such an interesting way
Explained in an amazing and simplified manner, these example helps to understand it in easier way. Thank you Dr. G and team.
Apurva Deore RBA
Such effective working using the Kanban system. It is also a great demonstration engaging viewers.
Thank you so much Sir for such hands on approach to understand the topic.
Thank you, sir and the team. You guys demonstrated the withdrawal kanban concept really well and in a simple manner. It was really easy to understand.
Very well explained. Examples are really very helpful with practical demonstration. Thank you sir.
It is explained in very simplest way. Thank you team.
Doing complex things in simple way... Nice video..
Finally someone explains HOW does it actually work! Thank you, very helpful material!
Thank you.
Nice teamwork and well explained the concept of Kanban. Thank you for the video.
Thank you sir for the video, It made Withdrawal kanban system and Two bin kanban system easy to understand.
Very well explained with different KANBAN cards and reorder level, lead time - graph. The way in which Order Quantity became the Reorder Level in 2 Bin System was really an effective way to replenish inventory.
Abhinav Modi - BD
Explained with simplicity! Engineering books have made basic concepts complicated! Thank you sir
Presented very effectively.
Great team work.
Thank you sir.
Thank you Sir and team for explaining the concept of Kanban and the two-bin kanban system in such a simple way.
Brilliantly explained. Thank you for the video.
Thank you sir, for explaining the concepts with such interesting and rational examples. (Y)
Sir we encountered a gist of this when we visited 'Imaginarium' during our industrial emmerson. This video has helped me understand the concept much easily. Thank you for the video Team!
Extremely interested and useful.
Very simple explanation. Great JOB. Keep it up sir. Thank you appreciate.
Thank you for your appreciative comment.
So helpful.. Thank you sir..!!
wow, what an excellent and smooth system. Thank you, sir.
Thank you and your team for the video, learnings are immense from this video, apart from understanding the withdrawal kanban, it is also interesting to see the use of visual management and how it simplified the whole process.
Thank you sir for sharing this easy understanding of the kanban method.
Welcome.
Greate video with easy explanation which helps in getting clarity over the topic
-Anisha(RBA)
Very insightful video with great explanation of the concept of Kanban, how to calculate reorder level and oder quantity.
Thankyou sir
Vidushi Gupta- BD
Thank you sir for this value adding video. Withdrawal Kanban and 2-bin Kanban system is demonstrated effectively in your example.
Thank you Shruthi for your appreciation.
Kanban is excellent and efficient syste of automatic replinishment of inventory. To maintain inventory at store two bin system is best in the world. Daily consumption would be from bin1, once it is empty we can use bin2 i.e. reserve or safety stock and thus immediately reorder of stock should be done. This helps to have enough stock at store and hence we do not loose customer due to deficiency of stock.
The two bin system would help me to maintain stationery at store/office. Packing material (bags,cases) at Tanishq Eye plus and World of titan. Also this system will help in world of titan service center to maintain battery stocks, movements etc.
Thank you kanban. This easy and efficients system would help every store or organisation for automatic replenishment of inventory or stationery etc.
Piyush Chandak - Thank you. I am happy that you can see an application. All the best. Dr G
Sir,
Your Explanation is always effective. i love to watch your Tutorials.
Thank you very much.
Thank you for your informative video. Demo helps visual and kinetic learners.
Great video, Sir. The concept of withdrawal Kanban is beautifully explained with the above example.
Thank you, sir, for the demonstration it explained withdrawal of kanban system and two bin kanban system so easily.
Presented very effectively, great team work sir.
Thankyou (pgdm-BD)
Thank you Sir for the video. It explained withdrawal kanban and two-bin kanban system very effectively.
Excellent explination. Thank you very much to each and everyone who helped us learn the process in an easy method.
just loved the way they explained
helping hand - Thank you very much. Making a somewhat similar one for production kanban.
Just outstanding. Very simple methodology to explain it to entrants
Thank you for the amazing videos!!
Much appreciated your comment, Manali.
A great way to eliminate the shortage of stock....!!
The video teaches us about withdrawal Kanban & it’s benefits, basically we put a Kanban card at the minimum reorder Level so when a person reaches the Kanban card, he picks it & drops it in the reorder box, the Kanban card has the reorder quantity, reorder level & suppliers detail mentioned on it, so as to efficiently place an order. The reorder level depends on the Lead time promised by the vendor & one of the efficient ways of deciding the reorder quantity is 2 Bin system where the order quantity is equal to the reorder level.
I have learned this things in my engineering......... but that learning was never so simple and effective
Its very easy to understand. Thank you sir.
Thank you
Great Video Sir, we can also use this method at home for maintaining the grocery and other daily use Items so there would not be any shortage of anything at any given point of time.
Vaishali Wadhwa BD
I really appreciate the effort and learning you guys put into practical explanations. I watch most of your videos. But you have to make this clear and explain me Professor, for crayons, when order qty was 6 why did they ordered 9 crayons and what is the reason of putting kanban card in the first bin? What if a customer needs 2 crayons now? Please explain and thank you all :) keep posting more videos.
Ravi, thank you for your appreciative comment. Regarding your question, please watch the video carefully -
1) only 6 crayons were ordered not 9.
2) The reason for putting the kanban card in the first bin is that we are following the Two-Bin System. So kanban cards get placed alternately in the two bins. It ensures first-in-first out.
3) If the customer needs two crayons now, she goes to the bin which is not covered by the kanban card and takes the two crayons out.
Hope this answers your queries.
@@DrG720214 I watched the video several times, and I actually understood (2) and (3) but couldn't understand point (1). I am not finding the loopholes or the errors but wanted to get clear on this. I still see that they've ordered 9 crayons (Video 5:20 - 5:40 ) even when the order qty is 6 (mentioned on the kanban paper). Does this make sense? Have a look at Bin 1 and see how many did she put, it's 9. I would really appreciate any feedback on this. Thanks for helping us.
@@RaviPatel-kf5lk I understand your situation. Thanks for watching closely. It should be 6 crayons. Watching on a bigger screen, I believe you are right - she placed 9. That is a mistake. I apologize for the error and thank you for pointing out with such keen observation. Much appreciated. Thank you. Dr G
Shrinivas Gondhalekar Really appreciate your time Professor. Thankyou
Good demonstration but I guess it would be difficult to implement with a FIFO system where older products need to go out first. Any modifications?
Thank you for your value adding comment. The two bin system explained in the video is a good way of ensuring FIFO. It is more difficult to ensure FIFO in a single bin system. However, if the stored material in the single bin system is pushed forward by incoming material inserted from the back, FIFO can be achieved. Convenience stores use this system for bottled and canned products. A bit cumbersome, and very hard to do if the material is heavy.
The video shows the importance of replishment system and order lead time and proper arrangement of goods at prescribed locations . Replishment system helps it maintain sufficient stock and ordering at right time .
Also the importance of reordering qunatity and time
Sent from my iPhone
Explained very well and in the simplest form..! Thank you sir.!
Yash Deshpande
PGDM-BD
Super I understand this system only few minutes 👍
Thank you. Much appreciated.
Very informative and easy to understand.Thank You sir
very well demonstrated! Team
Thank you very much for your kind comment. You will find more such interesting videos on this channel. Thank you.
simply explained...great work sir....
Thank you Sushant
Excellent, Thanks All
But this method doesn't follow FIFO ( first in first out) method. Why is that. Otherwise the oldest order items will be remaining for ever and those will be become as wasted in future. So while you try to take them during the lead time.
Those items cannot be taken as they were damage or expired.
That is what I thought. Please explain whether do needs to follow FIFO or not in this method.
Thanks
Isuru from sri lanka
I like your enthusiasm sir. Very sporty
Easy application of term Kanban. It helps in timely production and supply, lead time, quality and quantity control.
Wonderful explanation, thank you Sir - Priyank Nema -BD
Thank you sir for giving us a insight of Kanban and two bin system. It is thought provoking as you not only emphasized on reorder level, order quantity but also giving us to have a clear idea about having a track of consumption on daily basis(and also telling us that how to tackle when the consumption as per the plan exceeds the limit), how there wouldnt be theft and reasons given by store keeper for not having stock at par levels and how the managers will be well aware before hand about the reorder quantity.
Doubt: in reality, vendors dont at times supply as per our agreed lead time,how to tackle that(and because we have to buy products at market rates from other vendor).
Hi Shraddha! Thanks for your comment on this video. To answer your query on vendors... Dr G always tells us, to treat the vendors/suppliers as family, than just as business persons. And this kind of a relationship with the vendors, will enable the manufacturing unit to function smoothly. Hope it helps!
@@shwetachikhodrawala1113 , treating Customer as family itself not going to work totally . You have to do rigorous vendor capacity to fullfill the demand and other parameters,you should not just call supplier after reaching min stock level but you should provide him the expected forcast of the requirements. your SCM department should ensure suppliers processing your request and it is under control.Nowadays microscopic follow up is required.. Anyway video representation was impressive..
Shraddha Shetty..You have a good doubt and simple answer as per my real experience is keep doubting on your vendor agreed lead time , don't blindly wait to pass the lead time else your shop floor will be dried..Make sure it is going to come on agreed lead time by checking vendor capacity and line alloted for your order fulfillment..Place order to your vendor continuously to keep engaged for your order fulfillment.Give him your forcast of material requirements as per your sales orders and priority.Dont overload your vendor.Make timely payment of his due.Help them if they struck in any quality or technical issues.Be practical while defining the lead time work continuously to improve your lead time.Develop few more vendors as near as possible from your shop floor... Above answer is based on my own experience with vendors
SK singh Thank you
Just awesome
Excellent Sir..
Great video. Thank you
Very nicely demonstrated, well done...
Thank you.
Using two bin system can eliminate the problem of falling short of stock.
Ninad Bhavsar PGDM BD
Super team, pls make more and more videos pls
Very nicely Demonstrated
Thank you Suvidha for your appreciation.
Thankyou for the insightful video sir.
Vedant Jajodia
BD
Amazing!
Thank you.
Shrinivas Gondhalekar respect your work sir! Thankyou!
why Kanban not put in bin 2 again after the reoder?
Excellent demonstration
Very nicely explained
Great Explanation...
Good effort to make understand but what about for perishable products?
I am sure you will be able to figure out perishable products. Minimize or avoid storage. I am sure you must have figured it out.
Amazing explaination
Thank you Mayank
Omg I finally understand 😀
Thanks a lot!
Concept was very much clear but a lot of Over Acting........still enjoyed and learned.....nice work
Amazing sir
Thank you
good explanation and also pretty good girls
Thank you for your appreciation.
👍🏻👍🏻👍🏻
I just have one concern that when qty is replenish ed FIFO is followed in withdrawal kanban?
Yes please. FIFO should be followed. A two bin system is great in that it helps ensure FIFO.
Very helpful!!
Thank you, Shivam.
nicely explained ... but I must admit .. the vendor is beautiful :)
Good one sir
Thank you Nitish for your appreciative comment. Kanban is a bit misunderstood and there are some videos which trivialize kanban, such as claiming it to be a board where you put up what is to be done and so on. Personally, I have found two-bin (as in this video) to be an extremely convenient system. We have another video on production kanban, which you may have seen at th-cam.com/video/90oQoXz1kx8/w-d-xo.html. Sometimes, something as simple as an empty trolley can become a kanban - no need of cards. You are welcome to watch it on th-cam.com/video/ZP6TBIwGmn0/w-d-xo.html. Enjoy. Fun and learning can go together.
Good Example