Prius Gen2 (2004 05 06 07 08 09) Hybrid Battery removal
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- เผยแพร่เมื่อ 18 ส.ค. 2013
- WHEN WORKING ON HYBRID BATTERY THE MOST IMPORTANT STEP IS TO REMOVE THE ORANGE PLUG. THAT SHUTS OFF THE HIGH VOLTAGE. (click show more below for more useful info) MAKE SURE YOU READ THE NOTES ON HOW TO PROPERLY RE-INSERT THE ORANGE PLUG.
This video shows how to remove the high voltage Hybrid battery assembly from a gen2 Prius. Sorry about the crappy audio, the detail shop next door runs their vacuum nonstop. The tool I use for removing the plastic barbs is www.amazon.com/dp/B000JFNAK8?...
Other tools needed, 8, 10, 12, 14mm sockets, small needle nose pliers.
Optional; small impact driver, magnet on a stick (in case you drop a bolt)
According to Toyota you SHOULD where electrical gloves for safety. However, if the ORANGE PLUG is removed it is near impossible to get hurt with electricity. I do recommend gloves for lifting the battery since the sharp sheet metal edges can easily cut your skin. BTDT! - ยานยนต์และพาหนะ
After a new battery is installed, is there anything that needs to be done to reset all of the codes to have all of the lights on the dash go out or does the car do a system check and find everything to be ok and go back to normal by itself?
Generally the car will start right up with a good battery. HOWEVER, most people do not insert the orange plug correctly the first time the replace the hybrid battery. There are 3 steps to inserting the plug. 1) Insert plug 2) flip lever up 3) press lever STRAIGHT DOWN towards the floor (it moves about 1/4"). If you don't do step 3 there is no way the car will go into READY mode and start.
I fiddled forever and realized what he just said. I didn't do step 3.
@@BoulderHybrids I made this mistake -- not pressing the orange high-voltage plug down enough -- and had a forest of warning lights and car that wouldn't shift into drive. I fixed the high-voltage plug position, which made most of the warning lights go out -- except the Red Triangle of Death which was still glowing brightly, mocking my efforts at home car repair. After some searching, I found someone suggesting that I step hard on the brake and hold down the start button instead of just pressing it. Voilà! The red triangle is gone and everything looks good now.
@@dmellinger4887 How HARD you press on the brake pedal has nothing do do with it. The triangle of death will go out after 4-5 restarts of the car after you corrected the problem with the orange plug.
@@BoulderHybrids 0m
I am a 53 year old woman with very limited mechanical experience. I replaced a bad cell in a 2007 Prius by watching this video (and several others which don't even begin to compare!) This was the most thorough one I found and very accurate. I completed the job without getting electrocuted and have $30 in the cell I replaced. The quote from my local Toyota dealer was $4000 and just a refurbished battery pack from my local parts store was $1399 plus tax. Thanks so much for the wonderful video!
Kimberly Hill That's excellent!!!How long did it take you to install it?
Cool I am a transit bus technician so I should have no problem! :-)
th-cam.com/video/Q3RCdrh666w/w-d-xo.html
that 4k is for the whole batery pak wich is recomended. replaceing one or a couple cells is not recomended
i take my hat off. I've Empowered my girl on how to change their tires and minor mechanical stuff. They also took a mechanics course at Jr. College which so happened to be taught by their uncle who is shop foreman at Lexus. He didn't give them any slack. One still will get her nails dirty other became a registered nurse BUT won't be taken advantage of. my other 12 year old is learning the ropes too. i Like, OLE!
I can't believe ppl are criticizing this guy. Christ he did it like a boss in MINUTES where it would take the average Joe HOURS!!!! This man is a pro, he knows exactly how gentle or rough he can be without breaking shit, he had every bolt and fastener location memorized, YOU ONLY GET THIS KIND OF SPEED FROM DOING THE JOB HUNDREDS OF TIMES PPL!!! I am a service tech and this guy puts me to shame speed wise. I'd gladly pay him to do the job in a heartbeat. Dude knows his shit!
mickeyaaaa Thanks for sanity check: he's way fast and I'd be waaaay slow.
My first thought while watching this was, “this guy’s done this before.” :-) My OMG meter kept going up until a couple minutes in, where I was thinking, “this is not a DIY project.” It would take me a day to get that out, and forget about putting it all back together. My only criticism would be about him not wearing gloves when disconnecting the power. But he obviously knows what he’s doing.
I know if I do it myself I'll breaking every single plastic, He definitely knows how, the Dealer just told me I need a new Battery on my 2005 Prius, they want $2,900.00 total car has almost Two hundred thousand miles, Don't know what to do, 😕
@@zumbaconrobertosouthwestde1577 same for me! I told them hell no.
No ones said nothing negative what u talking about.
I use cloth parts bags with drawstrings so I can attach the hardware to each part that the hardware goes to or write on the bag which part the hardware goes to. I rarely get to finish a project like this the same week that I start. Organizing the hardware like this keeps me from having to remember where everything goes.
You're better than me. I take eons.
Engineers must take great joy in forcing people to dismantle so much of a car just to get certain parts out
A fantastic video. Got a free Toyota prius from my recently passed grandmother with a dead battery.
Cells were cheaper then I thought.
Thank you
From Blue collar people everywhere to you. THANK YOU!! What a blessing
I followed this video, pausing each step, and the removal of the battery went smoothly. Very helpful details! Thank you!
Excellent video. Done in under 10 minutes... while providing excellent descriptions during the process. Now that's efficient and informative!
I struggled mightily a year ago with my 06, but got er done With a lot of extra work removing stuff I didn't have to. Today I had the battery out of the 05, setting on a.kitchen chair in an hour and a half by myself. Thenks for the good video.
This video was EXTREMELY helpful in the step by step process of removing the hybrid battery. I am a complete novice when it comes to electronics and cars and with a little youtube research (including this video) I was able to take out the battery, find a bad cell, replace the cell with a new one i bought on eBay, and put it all back together. The car runs perfect again, the triangle of death is gone, and I spent $35 on a cell vs. the $3,400 the Toyota dealer wanted to charge. Thank you for doing Prius owners such a huge favor!
Be careful if just replacing a few modules. That may be only a short term fix, since the next worst modules could fail in weeks/months. In the industry we call this "whack a mole" since you attack a problem then another one "pops up".
Thank you for the notice. The car has 140k miles and I've had it for 12 years. I feel like I've gotten so much out of it so at some point if I have to just replace the whole battery with a refurb I'd be fine with that.
Do you suggest replacing the entire battery instead?
...or buy a cheap used Prius even if the battery is shot, as I'm pipe dreaming of, and just let the gas engine do more of the work for however many months it takes to afford a new battery.
Hi mate. Yes generally it is recommended you replace the whole battery, as the other modules also become weak over time. This is why buying a reconditioned battery isn't a good idea unless you want to sell your car.
Reconditioner battery have the bad cell (which causes the battery to malfunction) removed. However they do not remove other cells which may also corrupt a few months later. Thus it can become an ongoing issues. So it's best to replace the whole battery
An excellent detailed video of a pro at work. Speed and accuracy. Made in a shop setting. Well Done Boulder Hybrids!
Great video - Precise, with good instructions without taking 30 minutes.
Excellent video! Just saved me $3700 Canadian. Which is about 20 bucks American, but still!
Mathew Wilson Excellent!!How long did it take you?
Thanks! You just brightened my day!
I want to thank you for this video! After watching many others, this is the one that saved us a ton of money!! We (my husband & I) were very intimidated by the process. But your video helped us get everything right. Now no xmas lights in my dash and car runs perfect, thank you
Great video ! I replaced one today after watching your video. Thank you for the information you shared.
Excellent, no-nonsense instructional that eventually saved me a ton of money. Thanks so much!
Well done. Clear, concise, complete. Thanks for posting.
THANKS SO MUCH FOR YOUR TIME AND AWESOME VIDEO, NOW I WILL STILL PUT ON SOME GLOVES FOR SAFETY AND DO IT BY MYSELF 👍😁👍
Thanks for this vid. Just replaced my battery and this video really helped in knowing some of the gotcha's that would most definitely otherwise have stumped me.
Thanks!
very nice. much better shots than some other removal videos i've watched.
Thank you! Installed my battery in a 2005 following your video!
Great video. Thank you for taking the time to do it!
Thank you so much for this video. I'm going to have to remove the battery pack from my 2005 Prius to get it serviced or replaced, and this will surely save me a few hours and some broken trim pieces. :)
I should be so fortunate to do it as easy as this guy when it comes time. What a pro!
Youve helped me with HUD cluster (replacing capacitor) and now ill be extracting a battery! You’re helping a lot! Thanks!
+9647707929308وتساب hi
You the man! Nice narrative and footage. Thanks!
Thanks so much for your time for showing us the video
Thank you so much for posting this video. I was able to fix my 2006 Prius battery and now that I've done the process once, it will be a piece of cake to do it again should the 'triangle of death' appear again. This video made it very easy to figure out how to get the battery out of the car. I tested the cells, found the bad one, ordered a good one from Amazon ($40), and I'm back on the road good as new! Thank you, thank you, thank you!
What was that cell names because I’m having the same issue with my Prius my battery block 7 is weak and I need to be changed
Excellent video!!! Thanks for being so thorough!
Excellent video. Simple, straightforward and quick. I feel more than confident now that I can tackle the changeover myself. Thanks.
Thanks !
Total professional job. Thanks for sharing.
Nice video man. I'm a confident backyard mechanic but I was freaked out to work on my wife's prius but this video just made me feel dumb. Haha it's as easy as anything else so thank you for being so detailed and informative. I'll be working on it this weekend!
You made it look so easy!!! Thanks!
Best video ever , thank you , very useful!!
Poor audio quality but your video is still extremely useful. I like your nut drivers most of all. You've inspired me to get a set. Less than 10 minutes good job bauce.
@7:16 Using 8 mm to remove the high voltage connector while uninsulated left hand rests on the battery cover(metal) surprised me...but @1:04, I remember he removed the orange power shut off from the High voltage battery..This gives me clear reason why he is not cooked... and works without high voltage gloves...Well done..
I'd strongly suggest being extra careful around everything with the battery, at least the first time you work with any connection on it - particularly if the connection is orange colored. I think the main disconnect significantly depowers the HV battery, but the voltages between the terminals and ground/the case are still large and even if it didn't kill the installer, a short could cause failure of the remaining working parts of your battery! I carry my DC voltmeter (you can get inexpensive ones at Harborfreight or better ones elsewhere like that red multimeter.) Watch some videos on how to measure DC voltage before you do any of this project, and test between the connection and several places (other connectors, the case of the battery, the frame of the car) to insure no voltage, before you touch.
Excellent camera work.
Well made and informative video sir.
I just wanted to thank you for this easy to follow simple video. I had to take my battery out due to a couple of cell issues and to take it in and have them do it in the shop was a pricey but it would be a 1/4 of the cost just to take in the battery. I am a grandma and did it all by myself. Other videos made it look/sound much more complicated. Thank you so much!
Hi, how did you get rid of the old battery??? Also, can you tell me what type of tools I will need in order to remove the battery shown in the video???
@@TurfToken2222 Most places that sell replacement Hybrid batteries REQUIRE you to give them the old battery as a core or they will charge you extra. If seller doesn't want the core. take it to a Toyota dealer or local auto recycler (yunkyard) for proper recycling or sell it on craigslist. Someone will take it.
This list of tools is in the description at top of video. Click SHOW MORE if you don't see the list.
Быстро работают чуваки , чувствуется профессионализм . Респект !
злой заяц Спасибо вам за добрые слова! Я надеюсь, что это видео является полезным для вас.
Hey thanks bro, helped a lot!
Good video , very well explained thanks
Awesome video! Just replaced 1 of 28 cells and the Prius is back on the road. 180,000 miles looking for more! Thanks BoulderHybrids!
i like very good video. man you are pro. thanks 4 the information
Excellent video!! Step by step i just removed my battery.. my challenge will be to put it back not losing any screw - :D
THANKS for posting that !!!
Great video! One question: any idea why there is 1 single black 4-bar (higher grade?) 12mm bolt on the driver's side front holding the battery down? All the rest are 2-bar silver. Perhaps for more shearing resistance closest to the battery terminal? That's my only guess.
Like a boss thanks for sharing!
Very good step by step
Excelente profissional, conhece bem o que faz.
I'm a Photovoltaic / Solar Thermal Technician and very mechanically inclined. Sir, I raise my Beer. i Like, OLE!
From this video ChrisFix learned how to remove and install the battery for Prius!
Great video!!! I take it you have done this before!!!
I managed not removing the rear seats and got the bolts out with a mag socket, gap was big enough on mine... monitored pack voltages w/ torque app once engine started up. Shut it off for a bit, restarted, triangle gone, took it for a drive...what a relief...oh yeah that orange plug wasn't fully locked (up position had to slide a smidge further down to lock it)..its definitely not obvious until you try it a few times to get the feel of it...lol
We were about to call Green Bean Battery and spend the $1500 but now after watching this and a few other videos I'm about halfway into taking out my battery, and if it's as easy as testing voltage and replacing one of those units that slide out then damm, saves me a lot.
was it ?
But $1500 u get a tech to come out and do it for u and that also includes a 5 yr warranty and a new battery complete . that is cheap
What type of push pin pliers are you using in this video? Those look really slick.
What tool did you use to get the white snaps out? I'm struggling with that part.
Welldone bruH❤
On my 2006 Prius,my left turn signal, high beam light, and parking/emergency brake lights don't display. However, they are all functional. What do you think is the issue?
all my batteries at 7.44 except 2 one is 7.2 and 7.36. Could these get balance or should I replace you think?
I just watched the whole thing and I don't even have a Prius 🤣😂
I didn't find a children's clif bar in mine when I took out the battery. Is that part necessary for proper functioning of the car?
Hey 👋🏽 great video! Do you know the name of that tab that you pick up @ 7:14? Mine broke and I need to replace it now and I’m having a hard time finding it, cause I don’t know the name of it. Thanks in advance 🙏🏽
Is this the only battery back in a Prius?? Or are there more?
I have a 2008 Toyota Prius, I did not use it for some time. After this, It did not start. I bought a new 12 Volts battery, but still it does not start. What can I do?
Is it safe for the CAR to unplug
the 12v battery or does it wipe out the computer system?
Nice skills.
Great video, didn't waste any time.
Thanks for the vertigo, camera person
MASTER TKS for share , este cuate no se anduvo con mamadas es un chingon...
We have a 2009 Prius and all the lights came on while I was driving and the ac turned off too. And it went into neutral so I had to manually put it back on drive could that be the battery ? We’ve had it since 09 and have never changed it . But recently the screen went out as well . Thanks for showing me where the battery is.
Wow! Thanks for video taping with such detail. Wish I hadn't watched this. : ) Now if I ever need this done, I will know all the potential mistakes that can be made. Dealer tech broke clamps just replacing a simple license plate light. : /
How many volts and how many amperes should each cell have?
so total time re replace 8+8min = 16 minutes ?). what is your experience ? And look like need 4 hands.
Excellent pro job, Cheers Mate! The two red cables on the left, are they on the same potential or the batteries were flat at the time of removal?
If you remove the orange safety plug and wait 5 minutes there is no high voltage anywhere. It is safe to work on the battery. The two orange cables from "the car side" have no power, power goes from the battery to them.
Managed to change the 12v battery on my Prius 2008. Out of curiosity what can I search to get the kit used with the drill to unscrew 10mm or 14mm in the video? Thanks.
Those are not drills, they are impact drivers designed to remove bolts and screws. I like Milwaukee and Snap On power tools. Milwaukee are available at Home Depot and online. www.milwaukeetool.com/ Snap on tools are high quality but very expensive and usually sold direct to shops by "tool trucks".
what is target total working time to replace battery? like 2 hrs ?
Thank you
How can you tell if you have a bad hybrid battery cell? Do you remove the hybrid battery to check that? Not getting good gas milage on 2007 Prius..
Look into Priuschat forums. There is a wealth of info there, broken down by different generations of Prius.
The battery will be swollen and it will look different than the rest of the cell, my dad and I changed it out together.
are all the bolts pretty much the same length? Like all the 10mm, then all the 14mm? I'm going to make a bag list for all the bolts but if I can just keep them separate in 3 bins instead of a bunch more then that would be great. Thanks.
I suggest you just buy a box of dixie cups and put similar bolts from each step into dixie cups. When you go to put everything back together it will be easy because of the grouping. Tip; when installing the brackets, install all bolts a few turns before tightening any of them...the brackets move around a bit so you can line up all the holes.
Yeah I know the old leave the bolts loose so that you can get everything lined up with ease trick. Lol, Great advice with the Dixie cups as well. Thanks.
BoulderHybrids A thousand thank yous'! made my life so simple. Got it out in under an hour and that was with me losing a socket under the seat. Lol.
One more tip, if you are going to take the time to diy a battery repair take a moment to remove the trunk latch while you have the 10mm in your hand. It would really stink to lock the rear hatch with no batteries in the car.
Not that big of a deal. You can crawl through and open the hatch using the manual release lever on the receiver latch th-cam.com/video/UVAMTkxIn1Q/w-d-xo.html
@@paulguzyk2978 I am in my mid 50s and work on vehicles daily. 30 seconds with an electric ratchet to save me crawling through a jagged car trunk is a win. Besides my trunk release acts up may as well adjust it.
I appreciate the channel suggestion.
Great video. I cannot decide what to do....try to find and replace bad cell(s) OR replace the hybrid battery completely. My dilemma is: I replace a bad cell and then 6 months I have to replace another, then another as time goes on. I don't want to remove this battery but one time. It's 80 pounds, bulky and I have a bad back. Since I want to keep my 2008 Prius with 171K (miles I put on it) I'm thinking replace the entire hybrid battery.
Thoughts? Thanks.
You cannot replace a single cell. The battery has 28 modules, each module has 6 cells and cannot be broken down any further than the module level. That being said, replacing individual modules (especially if you don't know how to property test them) is a waste of time. You WILL be doing it again if you go this route. People in our industry call this process "whack a mole". If you want to save some money and get good at removing/installing the battery and stressing your back, go ahead, give it a try but we don't recommend this process.
If you want no headaches, replace the entire battery with a brand new genuine Toyota battery. While expensive, this is much better than any refurbished/reconditioned/rebuilt battery no matter what the warranty claims offered by the vendor. When it comes to hybrid batteries, new is always best and least likely to cause the car to fail again.
Okay and thanks for your quick response!
@@BoulderHybrids Do you know of a trusted website where a genuine Toyota Battery can be purchased? I am having the same issue with my Prius and I want to avoid wasted money and trips to the shop.
@@aly6986 Have you tried eBay?
EXCELLENT
My battery doesn't say Toyota on top. Does that mean it was changed?
Just consider this after battery removal, you test individual cells to find the bad one. You replace the bad cell, install entire battery system into car. You do not have to replace entire battery bank, just the bad cell, or cells.
With the proper maintenance schedule on a Prius 2007, what can one expect to see in regard to average mileage before Hybrid Battery replacement, and/or Inverter replacement? I imagine with this inverter Toyota/ owners experience few problems.
Inverters rarely fail on a Prius. Batteries last 100 to 300k miles, but it depends on where and how you drive the car and to some extent the age of the batteries. In California they have a 150k mile warranty so they are designed to last at least that long.
Overall the Prius is one of the most reliable cars you can buy and has the lowest total cost of ownership OF ANY CAR based on a life of 200k miles. You can confirm this via Consumer Reports research or talk to Taxi/Uber drivers. If there was a cheaper car to operate the taxi industry would be all over it.
Thank you, Interesting makes sense, I imagine this average is mainly based on temps/ extreme temperatures, California being a mild state that it is, one should expect an increase in longer battery life. 150, 200 to 300k miles this is exceptional. Considering 2010, 2012-2015.
I bought a 2008 Prius with the description bad Hybrid Battery. towed to my house. It wont start it lights up and shows the red Triangle on dashboard small car on middle monitor. i replaced the 12V battery it started right up drove it backward then forward few yards and shut it off. tried after 10 minutes it wont start, all check engine lights on dash are lit. "There is a problem" was lit on the monitor. if the Hybrid battery is drained how can i charge it? should i have driven the car and recharge the hybrid battery during? i don't have diagnostic tools not sure whats next maybe its a bad connection maybe bad cells. Thanks
So what happen next? Tell me more. What did you end up doing and what was the outcome???
Cool, I'm guessing a two hour job if you've never done one before. thanks for the upload
Thanks allot
Saw a Prius on Craigslist for 1000$ with a bad battery I might attempt this 🤔
Norr R Go for it!!!
Prius are fast cars with that cvt
Pls hylp me hybrid band ho jata h car ka or eingen py ho jati h car chyk lit bhi jhal jati h kia fld ho ga car me 2010madl h
Great video but man it's hard work, imagine putting it all back in place
Great, what tool is used on 2:25? Adjustable clip removal tool?
Expand the description above, there is a link to the tool
Thanks @@BoulderHybrids
*So* much to be said for experience - and having all the right tools - like screw guns with the two main socket sizes (and illuminated, to boot!). (:-) With zero experience and far less tools, I might spend a couple of hours, even with the video for reference... and still swear a bunch. (;-) (;-) It does seem mere mortals can likely do this successfully. (;-) (If I knew someone with a Prius battery problem, I think I'd be up for helping out.)
Come help me, I need that right now. We can work on it together. I’ll still pay you for your time.
wow! that is more hard than removing "ingeniously" designed iPhone battery.
They can't make it simple as pulling the seat back and unbolt a few nuts holding it down. We have to tear the whole car apart. Lmao.
what is the name of OBD2
Nice
Could you update the link on the tool you used? When I use the current link, amazon says the page doesn't exist. Thanks for the great video!
tool link updated in description above