Machine Tool Coolant: Topping Up a Low Concentration
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- เผยแพร่เมื่อ 5 ต.ค. 2024
- If you just checked the concentration of your cutting fluid and found it to be on the low side, then this video will show you the steps necessary to bring it back up to the proper concentration range. See all the videos from the Coolant Series here: bit.ly/Haas_Coo...
Music: "Already There -- No Vocals" by Josh Woodward - www.joshwoodwar...
Is the concentration of your cutting fluid on the low side? Check out the third installment of #Haas ' Machine Tool Coolant series - Topping Up a Low Concentration - at th-cam.com/video/3F9qmVrNpm8/w-d-xo.html
#mfg #automation #CNC #cncmachining #coolant
At a shop I worked at we had a DI system that ran lines over a 55 gal drum of concentrate and the plumbing at the drum had a valve that allowed a variable amout of concentrate to be added to the water so it came out of the hose pre mixed and went straight into coolant tanks or buckets. If the coolant in the tanks were at the correct concentrate or higher we did add straight water to the tanks to top off and checked it again. We also cleaned every tank once a month and our systems stayed clean as fuck. Usually they never got as low as the demo here unless it was hot and everything was evaporating quickly.
In your visual demonstration, you did not use the same proportions; you used 1 part coolant to 4 parts of water, then you used 1 part water to 4 parts coolant. That will in itself give you poor results
I can't imagine any shop owner going through all this.
Rolltech Innovation manufactures machine coolant saver. Serious threats to productivity and health are bacteria and fungi which are commonly found in industrial coolants. This coolant bacteria filter has some advantageous features include: last a life time, with guarantee of extended life of coolant with bacteria filter - no consumables, no electricity, no chemical dosing, etc.
It is a one time investment, ROI within 4-6 Months, Saves on input of fresh oil and disposal cost like etp treatment, or giving it to authorised recycler.
These mineral oil based coolant are prone to generation of bacteria which produces foul odour, often from hydrogen sulfide [rotten egg smell].
Rolltech Innovation "Aqualogic" filter is an innovative and economical method of continuously controlling these micro organisms and the odour they generate. "Aqualogic" bacteria coolant filter consists of series of high-purity multi-metal fibres cased within a stainless steel tube. the dissimilar ions in the multimetal alloy bed undergo a natural electrochemical reaction, also known as an oxidation-reduction reaction. Which Kills the all the Microbial activity in the coolant 24/7
call us at +91-702-723-6191 or write to us at rolltechin (at) gmail.com
Please give is a mail or call
@@rolltechinnovation6770interesting i figured they would just have a coil thath got hot u coukd turn on at the end of the day an let ut pumpfor a hour after u done
Excellent coolant maintenance tips
It's useful for my business
Hi ***** - There are many high-quality coolants available from a variety of manufacturers. Any of these coolants should work well, as long as they are properly maintained.
Here at #Haas we are using Castrol Hysol MB 50. This “high-oil” semi-synthetic has proven quite successful across the various machines and material types we use in our machine shop.
If you have the money for a Haas, then you should have an inline mixer from a drum. Why would I have my machines sitting idle while you're playing around with coolant concentration levels. Set it to mix correctly right from the drum and simply check it weekly with the refractometer. Occasionally you might need to spike it a bit to maintain the %, but there's no reason to mix anything by hand on these high production machines.
In the company I work for we have a blaser swiselube mixer which screws into a blaser mineral oil barrel. A hose pipe then directs tap water through the mixer and into a bucket mixed and ready to go. There is also a knob you swift to lower and increase the percentage of the coolant.
We get our coolant in our machine lab tested and everything is always fine. I think this method is long winded and a bit ott.
Im new to CNC. How do you calculate the dimensions for the graduated bucket?
What happened if you fill up the tank with only concentrate? ?
It would be just like using oil. Iv'e tried it... hahahaha.
Coolant is much more expensive because it has sodium emulsifier so oil can mix with water.
Rolltech Innovation manufactures machine coolant saver. Serious threats to productivity and health are bacteria and fungi which are commonly found in industrial coolants. This coolant bacteria filter has some advantageous features include: last a life time, with guarantee of extended life of coolant with bacteria filter - no consumables, no electricity, no chemical dosing, etc.
It is a one time investment, ROI within 4-6 Months, Saves on input of fresh oil and disposal cost like etp treatment, or giving it to authorised recycler.
These mineral oil based coolant are prone to generation of bacteria which produces foul odour, often from hydrogen sulfide [rotten egg smell].
Rolltech Innovation "Aqualogic" filter is an innovative and economical method of continuously controlling these micro organisms and the odour they generate. "Aqualogic" bacteria coolant filter consists of series of high-purity multi-metal fibres cased within a stainless steel tube. the dissimilar ions in the multimetal alloy bed undergo a natural electrochemical reaction, also known as an oxidation-reduction reaction. Which Kills the all the Microbial activity in the coolant 24/7
call us at +91-702-723-6191 or write to us at rolltechin (at) gmail.com
Please give is a mail or call
Emulsion brand name? Do you have any suggestions? Who What kind do you use?
qualichem 250c and 231 are best
Hi, Do you have any links for the manual pump?
Could someone please guide on how to make this cutting oil? The ingredients and the manufacturing procedure? Also, is it suitable for machining cast iron parts?
Rolltech Innovation manufactures machine coolant saver. Serious threats to productivity and health are bacteria and fungi which are commonly found in industrial coolants. This coolant bacteria filter has some advantageous features include: last a life time, with guarantee of extended life of coolant with bacteria filter - no consumables, no electricity, no chemical dosing, etc.
It is a one time investment, ROI within 4-6 Months, Saves on input of fresh oil and disposal cost like etp treatment, or giving it to authorised recycler.
These mineral oil based coolant are prone to generation of bacteria which produces foul odour, often from hydrogen sulfide [rotten egg smell].
Rolltech Innovation "Aqualogic" filter is an innovative and economical method of continuously controlling these micro organisms and the odour they generate. "Aqualogic" bacteria coolant filter consists of series of high-purity multi-metal fibres cased within a stainless steel tube. the dissimilar ions in the multimetal alloy bed undergo a natural electrochemical reaction, also known as an oxidation-reduction reaction. Which Kills the all the Microbial activity in the coolant 24/7
call us at +91-702-723-6191 or write to us at rolltechin (at) gmail.com
Please give is a mail or call
dump it in the machine and turn the coolant on is what i do, aint nobody got time for this
what is the brand name of liquid?
Rolltech Innovation manufactures machine coolant saver. Serious threats to productivity and health are bacteria and fungi which are commonly found in industrial coolants. This coolant bacteria filter has some advantageous features include: last a life time, with guarantee of extended life of coolant with bacteria filter - no consumables, no electricity, no chemical dosing, etc.
It is a one time investment, ROI within 4-6 Months, Saves on input of fresh oil and disposal cost like etp treatment, or giving it to authorised recycler.
These mineral oil based coolant are prone to generation of bacteria which produces foul odour, often from hydrogen sulfide [rotten egg smell].
Rolltech Innovation "Aqualogic" filter is an innovative and economical method of continuously controlling these micro organisms and the odour they generate. "Aqualogic" bacteria coolant filter consists of series of high-purity multi-metal fibres cased within a stainless steel tube. the dissimilar ions in the multimetal alloy bed undergo a natural electrochemical reaction, also known as an oxidation-reduction reaction. Which Kills the all the Microbial activity in the coolant 24/7
call us at +91-702-723-6191 or write to us at rolltechin (at) gmail.com
Please give is a mail or call
Thanks for share
Why do you add the 1 to the .06 concentration number at 8:28?
Hello Steve,
We added the 1 to the .06 so that we could solve for the quantity of "Top up water" 1st, and then subtract that value from the total "Top up coolant" to yield the "Top up concentrate" needed to mix the "Top up coolant" at the 6% target ratio. Thanks for the question.
I guess I didn't make my question clear enough, I meant why "1" as opposed to 2 or 3? do you always add 1? and why can't you just take .06 x 31.32 to get the concentration of the coolant directly?
@@steveseon2143 I believe they made a mistake there. 6% concentration means that 6 gal (or L) of Concentrate are contained inside 100 gal (or L) of Coolant (Water + Concentrate). So what you say is true I believe! The Top up Concentrate is 0.06*31.32=1.88 gal and the Top up Water is (1-0.06)*31.32=29.44 gal so that Top up Concentrate=1.88 gal + Top up Water=29.44 gal = Top up Coolant=31.32 gal.
Could you use distilled water instead?
yes
Rolltech Innovation manufactures machine coolant saver. Serious threats to productivity and health are bacteria and fungi which are commonly found in industrial coolants. This coolant bacteria filter has some advantageous features include: last a life time, with guarantee of extended life of coolant with bacteria filter - no consumables, no electricity, no chemical dosing, etc.
It is a one time investment, ROI within 4-6 Months, Saves on input of fresh oil and disposal cost like etp treatment, or giving it to authorised recycler.
These mineral oil based coolant are prone to generation of bacteria which produces foul odour, often from hydrogen sulfide [rotten egg smell].
Rolltech Innovation "Aqualogic" filter is an innovative and economical method of continuously controlling these micro organisms and the odour they generate. "Aqualogic" bacteria coolant filter consists of series of high-purity multi-metal fibres cased within a stainless steel tube. the dissimilar ions in the multimetal alloy bed undergo a natural electrochemical reaction, also known as an oxidation-reduction reaction. Which Kills the all the Microbial activity in the coolant 24/7
call us at +91-702-723-6191 or write to us at rolltechin(at)gmail.com
Enjoy the coolant being running without changing it, just keep the coolant healthy
вот это "молоко" th-cam.com/video/3F9qmVrNpm8/w-d-xo.html начало 3ей минуты
I don't know why I'm watching this, I guess because I think the guy is cute?