Somethings are best left to guys like you who know their way around a vehicle. It would take me hours just to find out where to start, let alone how far to dismantle the ancillaries to free the box. It's practice I know, but that was great to watch and learn. The camera work and editing was superb and a joy to watch. Cheers 🍻
Another great video Kevin. Very thorough but clearly filmed. Cheers mate 👍😀 PS that box looked heavy. I’d be thinking about using one of my trolley jacks if I was by myself. I’m not as fit as I used to be ☹️😂
Mister Williams, I question my self; You took 1 hour of video, But; how long did it realy used to change the clutch? I geuess it must be around 2,5-3 hours? Cars are more complex today, from what I saw this was far most quiet a prestation on the outside; I remember years ago when I changed a clutch on a Opel Kadett, it was wet, rainy, the work I did is in no case to comphere with the achievement you showed us today. You did not swore once in the movie, what is remarquable. You took the time to verify each and one bolt. this is a revenece worthy. I wish I had a friend now as I did in my youth to work on cars again. I'am impressed. Why? Well let say I do drive as Boxer 3L, this year the centerplate of the clutch went AWOL on me, after 77 000 Km's, I use my clutch very carefully, no burn out or so, not speeding up like nuts just normal driving. I went to the Workshop, the mechanic told me that it was a flaw on the clutch plate. That cost's me around 1200€, the flywheel was/is in good condition, what saved me some more €. Anyway, after I took my van over, a day or two I remaqued that I had a christmas tree going on on the instrument panel, also a little sisseling thru my speekers; I checked in the first place the earth/masse cable, couldn't find it, my opignion is a falwty conection of the earth/masse cable. I went back to the workshop and he told me that he did not touch the masse cable. So I went home; it nerved me, so I went to a Peugeot dealer, they checked my instrumental panel and told me that some of are falwty; for that I have to spend more or less some 800€, as I asked him if these falwty panel would influence my van; he told me of not. So, I decided not to change it for the moment. Neverless, my question to you, am I right that the sisseling I hear trhu my speaker is from the masse cable? I looked up on the net but can not find any answers on that behalve, where are there masse cables on the engine? Is there only one as I saw in your video or do I suspect some more? May I hope that you take the time to respond to my writing? sincerly.
Hi Kevin-Albert Williams, I wanted to ask you kindly why the cold clutch tears while when the engine warms up it is normal Fiat Panda City Cross 1200 cc ..
Fiat Ducato almost identical to Peugeot boxer. The only difference, the clutch plate is a reverse one. So you need to take out the clutch fork in order to remove the gearbox.
Well the last one I did ..,, I had to make a cut in the bell housing to unbolt the clutch plate and pulled the whole thing out lock stock and barrel .., It’s a bit heavy work that one
Huge respect Kevin,i used to do the exact same work and process,as you know its as much technique as strength,the worst i ever did on my own was a Mahindra Jeep 4x4 outside the clients house,im still mobile to this day but focus on servicing and diagnostics,but then i am 59 now!
Hi Colin. Always great to hear from you and definitely for the support. Really appreciate it. I’ve got a nice Nissan Z repair I’m uploading as we speak.
What a legend. You make it look so easy. Respect to you👍 Think it's worth me and a friend having a go changing the rear main seal on our citroen relay ourselves?
Beautiful video, finally you have nice weather, and it looks nice and quiet on a campsite I even heard the birds chirping, so the work is always fun, keep up the good movies. Greetings from Holland
that gave me flashbacks to when I did clutch in my 07 plate boxer xD too bad I didn't see it 2 years ago when I did mine. you make so much shortcuts I wasn't aware of. I've always undone the drop links to undo the strut off the ball joint. On the longer drive shaft instead of knocking it out off the support bracket, I removed the whole bracket off the engine (such a pain!). I took out the air filter housing (again, such a pain!!!!) and the ECU to get to the n/s engine/gearbox mount (that also gave me better access to the gear selector as mine was really rusty and I struggled to remove it) xD I removed all the turbo inlet pipes from the turbo to intercooler. I removed the crankshaft sensor worried I'd damage it. Also had to drop the flywheel and replace the main bearing seal. What surprised me is on your one that guide-sleeve-seal thingy on the input shaft was also damaged same as mine! I totally didn't expect that so that set me back a few days to get it from peugeot but you were prepared!!! Do they always fail then? Impact wrench seems to speed things up so much. I only used hand tools and all together it took me just over two days to do the job on the driveway. some 16 work hours xD you're a darn clutch ninja. even the outfit says so ;) well done!
A couple of years ago I stumbled across your vid on taking a Pug 3008 gearbox out which helped with taking my 308 box out, and hear we are again with you showing me how I'm going to attack the work van gear box I have to do tomorrow. Thank you Kev you are a star
I think you had 5 wheatabix that morning Kevin , people ask you what do you do for a job ?, You reply I arch my back while on the floor lifting gearboxes back into vehicles , that was a nice tap you gave it at the going in moment!😂😷💪💪🇬🇧💯💪🇬🇧🤗🤗🤗🤗
@@luckiihussain9617 love my millwakee the new ones r boss mine is like 6-7 year old I have an ingersol rand air gun but the IR ELETRICAL impacts are very good aswell
Its look so easy. I prefer take off drive shafts to have more space. The cherry on the cake are two bolts bolted engine and gearbox just behind the turbo... I use angle impact wrench Milwaukee because off limit the space. You are the master I know some of your costumers and all are happy with your jobs. Regards 👍
Had to do one of these at work today for the first time your video helped a lot mate👌🏻 respect to you for doing that work on the ground I’m not sure I could do that 😅
Hola Kevin, hace poco me han hecho el embrague de mi Ducato 2017 ,va bien pero en frio las marchas no entran ,tengo que hacer un poco de fuerza para que entren,cuando ya ha rodado un poco y esta caliente va perfercto. La valvulina que me han puesto es 75w90 y el manual del usuario pone 75w85 puede ser esto? Aire en el circuito lo sacaron con una maquina. Tambien tengo el cilindro maestro del pedal nuevo. Muchas gracias Kevin
Hats off to this guy I had a friend hu worked like this guy but after 10/15 years in the trade his body give up on him this guy put way to much strain on his body lifting that box up the way he did
Man that was epic, the box has just gone on my L4 boxer, cant find a local garage with space enough to fit the van in, having seen this i think i may as well do it myself!!!
Didn't think it was possible to carry out work like that on the side of the road. It would take me hours to figure everything out before even removing a bolt. TOP MAN
Cheers for the video after experiencing having to do this to my van all I can say is you are some guy lifting that box into place by hand. I took it out by hand like you did but I had to make a jack to lift it back in. It was an experience for sure. Used a brake disc on a trolly jack and a ratchet strap over the upper gearbox mount and worked a treat to reposition it back on my own as I just gave up after trying to lift it in twice like you did
Hi, does this model Boxer vary much from the older 2001 1.9td Boxer? I need a clutch, a cable and gearbox oil change on the above - would it be worthwhile coming to LS21 to do the job? I have plenty of off road room - just depends how much you would need to the job or even if you wanted to take the job on? Many thanks, Will.
Great vid... Are the Peugeot Boxer and Citroen Relay 2.2L HDI one and the same engine? Same process for doing the Relay basically? Not that I'd do it myself but keeping it in mind when the time comes!
Somethings are best left to guys like you who know their way around a vehicle. It would take me hours just to find out where to start, let alone how far to dismantle the ancillaries to free the box. It's practice I know, but that was great to watch and learn. The camera work and editing was superb and a joy to watch. Cheers 🍻
This one is a bit meaty to be fair.
hello, I'm a mechanic like you, I'll never be able to make this model on the ground like that.
congratulations to you and good continuation. 👌👍✋
Great video as usual. Your camera placements are really excellent. You are a great mechanic 👍👍🇬🇧🇬🇧🇬🇧
You made lining up the top gearbox mounting bolts look so easy! Ive cross threaded them on a couple of these vans before
Ouff.., can’t afford to be doing that out here .., I always make sure I start them off by hand and get a good few threads in.
Very well done sir top job ive just done one on a ramp wow they are a heavy box. Great video thanks for the help
impressionnant !, gros respect mister Kevin!
jestem polakiem i z zawodu mechanikiem samochodowym ale ty jestes po prostu geniuszem az milo ogladac twoja prace all the best
Gracias compañero por el procedimiento del desmontaje de la transmisión es de gran ayuda
Bravo I like how you show every detail.. Thanks
Them gearboxes be fecking hard to lift up in on your own on your back 🤨 well done 👍
This 1 was a right pig, lucky he has arms like a rock :)
Should use a jack then.
Last time i tried that was when i was MUCH younger and i replaced an auto box on my back for a V6 engine. Never again.
Another great video Kevin. Very thorough but clearly filmed. Cheers mate 👍😀
PS that box looked heavy.
I’d be thinking about using one of my trolley jacks if I was by myself. I’m not as fit as I used to be ☹️😂
Thanks for the feedback. I’m doing a Nissan Z video. One of the longest gearbox so far I’ve pulled out. Same size as me ..,
Kevin-Albert Williams I’ll be watching out for that one Kevin. Be careful now 😊
Mister Williams, I question my self; You took 1 hour of video, But; how long did it realy used to change the clutch? I geuess it must be around 2,5-3 hours? Cars are more complex today, from what I saw this was far most quiet a prestation on the outside; I remember years ago when I changed a clutch on a Opel Kadett, it was wet, rainy, the work I did is in no case to comphere with the achievement you showed us today. You did not swore once in the movie, what is remarquable. You took the time to verify each and one bolt. this is a revenece worthy. I wish I had a friend now as I did in my youth to work on cars again. I'am impressed. Why? Well let say I do drive as Boxer 3L, this year the centerplate of the clutch went AWOL on me, after 77 000 Km's, I use my clutch very carefully, no burn out or so, not speeding up like nuts just normal driving. I went to the Workshop, the mechanic told me that it was a flaw on the clutch plate. That cost's me around 1200€, the flywheel was/is in good condition, what saved me some more €. Anyway, after I took my van over, a day or two I remaqued that I had a christmas tree going on on the instrument panel, also a little sisseling thru my speekers; I checked in the first place the earth/masse cable, couldn't find it, my opignion is a falwty conection of the earth/masse cable. I went back to the workshop and he told me that he did not touch the masse cable. So I went home; it nerved me, so I went to a Peugeot dealer, they checked my instrumental panel and told me that some of are falwty; for that I have to spend more or less some 800€, as I asked him if these falwty panel would influence my van; he told me of not. So, I decided not to change it for the moment. Neverless, my question to you, am I right that the sisseling I hear trhu my speaker is from the masse cable? I looked up on the net but can not find any answers on that behalve, where are there masse cables on the engine? Is there only one as I saw in your video or do I suspect some more? May I hope that you take the time to respond to my writing? sincerly.
Actual repair time about 4.5-5hrs.
This guy is a mechanic warrior. Just goes under the gearbox and lets it fall on him
That’s it. 🍻
I’ve been in the trade 40 years when we do a clutch we always use two people😂
You make everything look so easy hahaha great work 💪🏼
never thorght you would get that box back in place by hand ?.wow!!!!!!!!!!!!!!!!!!!!
he got a helping hand,,,its cut from 33,,26 even so hes a class act,,,, puts the locals to shame,,,,
Wonderful!
Fantastic fantastic video.
Awesome job bro 👌
Thankyou.
Respect Kevin ✋😉
Amazing Brother!!!!!!!!!
Thank you.
You are à Warriors !!👍👍👍
excellent mechanic.
Respect mayster
Good camera
Hi Kevin-Albert Williams, I wanted to ask you kindly why the cold clutch tears while when the engine warms up it is normal Fiat Panda City Cross 1200 cc ..
Cracking concise job ...
Wow, that was a proper clutch failure😮😮
Hey brother,
Any tips regarding a clutch replacement on a Fiat Ducato 2006?
Great video sir
Fiat Ducato almost identical to Peugeot boxer. The only difference, the clutch plate is a reverse one. So you need to take out the clutch fork in order to remove the gearbox.
@@WMCS thanks for the reply sir! Do I need a special tool to do that?
Well the last one I did ..,, I had to make a cut in the bell housing to unbolt the clutch plate and pulled the whole thing out lock stock and barrel ..,
It’s a bit heavy work that one
Thanks for your brother, much appreciated
Do you want to make video of -08 2,3 Ducato with Iveco engine? I have new 6-speed gearbox and cluch here 😉
Is it the reverse pressure plate system ..
انامكنيكي ولاكن طريقه فتحك متعبك عليك
من الافظل فك القاعده حق فلتر الهو مع لي الفلتر واستعانه بي شخص آخر حفاظا على جسدك واهنيك على مجهودك ولوحدك
Can the same kinds of procedure even be done with a 2016 peugeot boxer?
Exactly the same. Two cheeks of the same butt
When you put the selector linkage back in does it need to be selected to a certain gear/position
hi kev great job. i have a 2013 plate boxer with the transit engine im looking to replace the crank sensor. any ideas as to where i may find it cheers
It should be top right hand side looking at the gearbox.
Hi mate, great work! I’m about to replace the clutch in my fiat Ducato, it has the 2.3 iveco engine 6speed, do you know if it’s similar to do ? Cheers
Exactly the same .. but the earlier model has the reverse pressure plate.
Check if that’s the case.
@@WMCS cheers mate 👍
Hey kev what happened to your orange gloves ?
Nice 💪💝
👍👍👍👍👍👍👍👍👍👍
RESPEKT 👍🏻👍🏻👍🏻🧐😲
How is the Milwaukee keeping up?
Strong as a bear that Milwaukee.., I’m yet to test it under water .., but still going strong.
Kevin-Albert Williams can’t beat them
Schade das du nicht in Deutschland wohnst
Should only take me 1hr going by bud time let’s gooooo al film my job
🍻😆🍻
I have changed a few of them clutches on a ramp in work 6 speed box is a heavy wee bxxtard 🤬😂
A little bit heavy that was ..😆
Huge respect Kevin,i used to do the exact same work and process,as you know its as much technique as strength,the worst i ever did on my own was a Mahindra Jeep 4x4 outside the clients house,im still mobile to this day but focus on servicing and diagnostics,but then i am 59 now!
2,592 views and only 210 likes ?????? Come on people, you can do better than that.
Hi Colin. Always great to hear from you and definitely for the support. Really appreciate it. I’ve got a nice Nissan Z repair I’m uploading as we speak.
What a legend. You make it look so easy. Respect to you👍 Think it's worth me and a friend having a go changing the rear main seal on our citroen relay ourselves?
good vid, no music, no effin and Blindin, Just all what you need to see. thanks.
Beautiful video, finally you have nice weather, and it looks nice and quiet on a campsite I even heard the birds chirping, so the work is always fun, keep up the good movies. Greetings from Holland
that gave me flashbacks to when I did clutch in my 07 plate boxer xD too bad I didn't see it 2 years ago when I did mine. you make so much shortcuts I wasn't aware of. I've always undone the drop links to undo the strut off the ball joint. On the longer drive shaft instead of knocking it out off the support bracket, I removed the whole bracket off the engine (such a pain!). I took out the air filter housing (again, such a pain!!!!) and the ECU to get to the n/s engine/gearbox mount (that also gave me better access to the gear selector as mine was really rusty and I struggled to remove it) xD I removed all the turbo inlet pipes from the turbo to intercooler. I removed the crankshaft sensor worried I'd damage it. Also had to drop the flywheel and replace the main bearing seal. What surprised me is on your one that guide-sleeve-seal thingy on the input shaft was also damaged same as mine! I totally didn't expect that so that set me back a few days to get it from peugeot but you were prepared!!! Do they always fail then? Impact wrench seems to speed things up so much. I only used hand tools and all together it took me just over two days to do the job on the driveway. some 16 work hours xD you're a darn clutch ninja. even the outfit says so ;) well done!
I suppose the main thing is you managed it with the tools and experience you had at the time. Good effort. 🍺🍻
Currently doing a 2.5d on my drive boxer as we speak box is out just to put it back in next
Same as the 2006-2011 Ducato camper?
Kevin is a strong man look after yourself and back dude
A couple of years ago I stumbled across your vid on taking a Pug 3008 gearbox out which helped with taking my 308 box out, and hear we are again with you showing me how I'm going to attack the work van gear box I have to do tomorrow. Thank you Kev you are a star
That’s great news Rhys., really pleased to hear that the videos are coming in handy.
Hope it all goes well on the next repair. 🍻
I think you had 5 wheatabix that morning Kevin , people ask you what do you do for a job ?, You reply I arch my back while on the floor lifting gearboxes back into vehicles , that was a nice tap you gave it at the going in moment!😂😷💪💪🇬🇧💯💪🇬🇧🤗🤗🤗🤗
I thought my Milwaukee had seen better days until i saw this one
Can't beat Milwaukee not even DeWalt but they do try bless!
@@martinjones849 yeah i know even snap on cant touch the Milwaukee
@@luckiihussain9617 love my millwakee the new ones r boss mine is like 6-7 year old I have an ingersol rand air gun but the IR ELETRICAL impacts are very good aswell
Its look so easy. I prefer take off drive shafts to have more space. The cherry on the cake are two bolts bolted engine and gearbox just behind the turbo... I use angle impact wrench Milwaukee because off limit the space. You are the master I know some of your costumers and all are happy with your jobs. Regards 👍
That looked heavy one what a way to earn a living eh Kevin?
Hard enough on a ramp, I wouldn't want to be lining one up on my back
56:00 jaki olej wlałeś? 3 litry?
It’s 75w90
Had to do one of these at work today for the first time your video helped a lot mate👌🏻 respect to you for doing that work on the ground I’m not sure I could do that 😅
If you are not sure if you could do it, may i proffer that you indeed could not, Sir
There is alot of shops with lifts gearboxs stands ect that would turn that job away.. Not what u would call easy... Fair play...
Cara esse câmbio deve pesar uns 80kg . Belo trabalho parabéns !!!
I will say it again..hard enough to do on a ramp..your a super hero Kevin..
Hola Kevin, hace poco me han hecho el embrague de mi Ducato 2017 ,va bien pero en frio las marchas no entran ,tengo que hacer un poco de fuerza para que entren,cuando ya ha rodado un poco y esta caliente va perfercto. La valvulina que me han puesto es 75w90 y el manual del usuario pone 75w85 puede ser esto? Aire en el circuito lo sacaron con una maquina. Tambien tengo el cilindro maestro del pedal nuevo. Muchas gracias Kevin
Hats off to this guy I had a friend hu worked like this guy but after 10/15 years in the trade his body give up on him this guy put way to much strain on his body lifting that box up the way he did
I’ve been doing it for 9 years now 😁✨,
The trick is to eat magic 🍄 mushrooms.,, then the invisible elves comes out to help ✨✨
The best on TH-cam. So underrated. I ve watched many tutorials for another jobs but this guy really impressed us.
THANKS MATE.
Thankyou
Man that was epic, the box has just gone on my L4 boxer, cant find a local garage with space enough to fit the van in, having seen this i think i may as well do it myself!!!
It’s not a bad repair to tackle .., gearbox a bit heavy .., with an extra pair of hands it can easily be done ..
Didn't think it was possible to carry out work like that on the side of the road. It would take me hours to figure everything out before even removing a bolt. TOP MAN
Thanks for the feedback.., much appreciated
@@WMCS can you give me a little advice please when connecting the linkages where should the selector be and the linkages
Great skill involved by this guy,,,, puts us oldies to shame,,,, great video worth putting on Netflix,,,
Aston thank you for that. So I take it you’re retired now. It’s always nice to get feedback from a fellow mechanic. ✨🍻🍻
Madre mía !!!! Trabajar así es duro...pero uno solo subir la caja de cambios....bufff, esa además pesa muchísimo más que una normal
im in awe of your ability to left that gear box on your own, god man you earn your money. good no silly videos without stupid music. great work.
Used to do transit mk 3 boxes on me lonesome lol transverse boxes are a pig
You certainly earned your corn that day thanks for the vid
Top work!! Now i understand what a big jobb this is. What price do i have to prepare for If i need to do this (by a garage)?
I wonder what caused the release bearing to disintegrate and wreck the diaphragm on the pressure plate.
Every single one of them. Even on the Peugeot cars. Same problem. Release bearing just shattered.., must be a fault from manufacturer I would assume.
Kevin-Albert Williams yep, i work in a Peugeot main dealer workshop and it's pretty common
V8Destruction any idea why
Kevin-Albert Williams probably just cheap manufacturing to save on costs
Kevin just complete Quality mate and trust me its great to watch! well done and credit where it is due mate!
Good job
Talk of man handling a gearbox using upper body strength 💪.
Bravo... 👏👏👏💯
Stephen honestly the box are heavy on them boxer.., 😆😁.., thanks for visiting the channel and taking time to leave a review
Thanks Kevin! Much nicer to begin same work after good instructions.
The Clutch Ninja! Fantastic job...a pleasure to watch, cheers!!
It took me a while to figure out what that was about.. Then he tells you. To keep the dust and chemicals out of his lungs...Smart guy....
I need to take out the hole engine out, and install a new engine. This vans are not easy. 😵
Cheers for the video after experiencing having to do this to my van all I can say is you are some guy lifting that box into place by hand. I took it out by hand like you did but I had to make a jack to lift it back in. It was an experience for sure. Used a brake disc on a trolly jack and a ratchet strap over the upper gearbox mount and worked a treat to reposition it back on my own as I just gave up after trying to lift it in twice like you did
Glad to hear the video helped in some ways 🍻🍻🍻🍻😁
Parabéns pelo excelente trabalho realizado.
Hi, does this model Boxer vary much from the older 2001 1.9td Boxer?
I need a clutch, a cable and gearbox oil change on the above - would it be worthwhile coming to LS21 to do the job?
I have plenty of off road room - just depends how much you would need to the job or even if you wanted to take the job on?
Many thanks, Will.
It’s pretty much a different engine. I’m sure there’s an older boxer van in the channel.
@@WMCS Thanks for the response - cant find a Boxer in the previous listings though?
You're the master
Well done.
Do you do 2008 Fiat Ducato 2.3L work?
Thanks for your time.
Great vid... Are the Peugeot Boxer and Citroen Relay 2.2L HDI one and the same engine? Same process for doing the Relay basically? Not that I'd do it myself but keeping it in mind when the time comes!
They are both the same and the vauxhall movano
The best mechanic in UK ! Thanks for sharing ! Respect man !
The last fwd box I done on the floor was a 4 speed fiesta, sod putting a a 6 speed boxer one in , you at the clutch fitting ninja I recon. 👍
Thanks for the feedback., much appreciated
I could watch these all day,just a small point though,why don't you use a Gazebo to keep you dry.
It takes too long to put up. And it flies like a kite in the wind., 🍻✨✨
You really know your job. Great work! It was a pleasure to watch!
Thank you. .,, stay tuned for some more upcoming vids. 🍻🍻✨
Muy buen trabajo , todo manual como se hacía aquí en los años 80 y 90
Hi Kevin, Excellent mechanic & superb work ability. Good video. Thanks Ed,
Thanks for the feedback
You earn every penny, especially if it is cold and wet, on the heavy boxes I use my Harley motorbike lift I find it more stable than a trolly jack,
Thanks for the feedback. Very much appreciated
Brilliant video..as the Gearbox got a oil level Bolt..👍
Do you do Audi TT work?
Your work is genuinely great! Keep the videos up :)
Do we know how long this would take at a garage, labour time? Many thanks
You sir are a hardworking man. Respect👍👍 No rain today👍👍
Upcoming video it’s piddling down 😁🍻✨✨
@@WMCS Buy a cheap easy to put up Gazebo :-)
P.S love the videos
Your a good mechanic most people don’t no how hard it is to line a bolt up something
Bravo 👏 👏 👏 you are the best man.
good luck you do your job very well congratulations 👍🇹🇷🇺🇸
Couldn’t you made some kind support for taking them boxes out that thing looked bloody heavy..
A little bit heavy they are .., but so far the strength is still there...
Nice work as always bud
Thank you for your job 🙂
Did you cluch replacement Peugeot Boxer ll (2002-2006) with 2.2 and 2.8 engine??
you pus your cam to extreem limmets but we like it ,tanks kevin
Excellent vídeo as always
how many hours labour for that - looked pretty difficult never mind lifting the box!!
amazing work
I don’t always charge per hour. In this case it was per job. Labour is usually about 6hrs.
@@WMCS thanks for replying yes looked more complex than a car for sure
Thaanks for the videos and Great work all the best 👍🏻