Mazatrol Programming Tutorial CNC Turning Demo Part 4
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- เผยแพร่เมื่อ 14 ส.ค. 2020
- Mazatrol Programming Tutorial CNC Turning Demo Part 4. In this video, I am showing how to program a simple turned roller using 4 different programming methods. This video was from a viewer request.
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Great series of videos Phil. You and Peter from
Edge Precision do the best videos with very clear content. Thanks
Daniel
Perth, Australia
Peter is the man! I feel like I'm still in kindergarten compared to his skill level.
These videos are amazing! Thank you
Thanks for watching them!
Thank you for videos. I bought my second mazak machine today )) qt8n with matartol 32-2 TV
You're welcome!
Thanks for the awesome video I learned a lot .
Glad it was helpful!
Thank you Phil. This video helps me a lot in my job. Keep doing great job! Would you instruct on Dual turn?
Cool. Glad it was helpful. I do not have a dual turn machine so I cannot make videos for it.
Thank you
You're welcome.
Hi sir
I am indian
Long time no see
Hello there!
You are the BEST for Mazak information on the net, Could you please do a video and explain Velocity and how in the heck Mazatrol calculates Speed and Velocity? I just don't understand it and can't find anyone who can. Great videos and keep up the great work!
Thank you. What is your question exactly? All CNC lathes calculate the correct RPM needed to maintain the programmed velocity or surface footage per minute (SFM) based on the current tool X position. Are you asking where the pre-programmed velocity values are coming from?
@@mazatroltipsandtricks6816 I just can't understand how to enter the correct velocity for each tool based off the RPM I enter on the first line of the program, For example, My RPM entered on the first line is 750. My tools are a Drill, a turning tool and a boring bar. My drill will run at 750 no matter what number enter as Velocity for my drill, but the other tools will run different RPMS based on the number I enter in the RV & FV positions for each tool. I have no idea what Velocity means or what speed the I will get by entering a Velocity of 500? Is there a formula of what does a RV of 500 mean when I have 750 RPM set on the first line? And Why does the drill seem to ignore the Velocity setting and run whatever I have programmed as RPM?
@@ernhart3333 The RPM you enter on the first line of the program is the MAXIMUM RPM the machine will ever run throughout the program. This is a safety value. You do not program individual processes based on this RPM clamp limit. If the drill is calculated to run at 2000 RPM but you have 750 as MAXIMUM spindle clamp RPM, then the machine will only run the drill at 750 RPM.
@@mazatroltipsandtricks6816 Yes I understand that. RV & FV (Velocity) is what I don't understand. What is Velocity in relation to RPMs? If I enter Maximum of 750 RPM and enter 500 as RV for a turning tool. What RPM would the machine run with 500 RV?
@@ernhart3333 That would depend on where the tool is at in relation to X diameter. If the machine is in inch mode, RV and FV is the surface footage per minute. One surface foot equals a diameter about 3.820" in diameter. That means at that diameter, you can take a tape measure and wrap it around the part and it would equal one foot. So at that diameter, one surface foot equals one revolution, or 500 RV equals 500 RPM. Anything smaller than about 3.820" the RPM increases. The RPM is double the surface footage at about 2" in diameter and again RPM is about 4x the surface footage at 1" in diameter. At 1" in diameter, your tape measure would need to wrap around the part 4 times to equal one foot, so the machine speeds up 4 times to maintain an equal surface footage. Larger than 3.820' in diameter and the calculated RPM is going to be a smaller number than the given SFM in RV. If we are talking about a 1/2" diameter drill bit running at 500 SFM, then the calculated RPM would be 3,820 RPM.
thanks for sharing your video sir
You're welcome. Thanks for watching.
@@mazatroltipsandtricks6816 im a cnc machinist sir here in Dubai UAE im operating integrex i-500s and 300sy
Cool. Thanks for sharing. We have an Integrex i-400s at work with a Smooth X control that I have been running for the past 3 years. I've also been running my old QT10N ATC/MC at work for the past 24 years now. I wish I could make videos at work on the Integrex but that is definitely not allowed.
Mazatrol Tips and Tricks wow that’s great sir, our integrex i-500s smooth x control just newly installed here in our shop about 2weeks ago .
Phil to get it absolutely spot on, put the tool radius to zero & use your figure check graphics to get the diameter you require ie 2inch diameter while adjusting the Z position .
Then you can put your tool nose radius back to what it was, & machine the part knowing that it is absolutely 100% correct to the drawing.
Have you ever tried this method ?
Never tried this method. I understand what you are saying. Thanks for the tip.
No problem ,what cad cam do you use ?
Having been running Fanuc machines recently & i can't believe how far behind they are in the programming compared to Mazatrol. As you know, you have to program as your first method ,very time consuming.
@@joedunne1134 I still program everything at the machine. The CAD CAM software I'm using to get the data points is over 20 years old. I just use it as a CAD program and not a CAM program at all.
I'm looking for an easy program to use to generate the intersection points as per your printout ,so i too can program at the machine.
Have you any recommendations please?
@@joedunne1134 This OLD OLD version of CAM software I use only spits out a radius value for X so I have to manually convert the values to a diameter value to use in the machine. It's not a drafting program. I do not have a recommendation for a newer CAD program. Most of the ones I tried are downright frustrating to use. I'm running this CAM on an old Windows XP computer.
phil is it possible to show us how to produce holes with an end mill using where the hole is bigger then the end mill. For example using a 20mm end mill to produce a 25mm hole etc
Yes, I can do that.
show us how to knurl, with mazatrol and a manual program
Knurling is done with a manual process. I will put it on my list. Thank you.
Nice video!!
Could you make a video about using the tailstock pls? I can’t get it figured out and kinda need it😅
Sure thing. There are several types of tailstocks. Some move by themselves with a motor and some move only when connected to the turret with a pin. What type of tailstock does your machine have?
Mazatrol Tips and Tricks thanks for your fast response man, i think the same as yours? Mine moves with a moter and a chain by pressing the tail body move button
Got it. The tailstock on my small machine that moves with a motor is inoperable right now. I have to fix it. The tailstock on my big machine that connects to the turret does work. The only real difference is how the tailstock body moves into position. The rest of the setup and programming on how to avoid hitting the tailstock with the tool is going to be the same.
Mazatrol Tips and Tricks nice, maybe you can show how to program both and then show how to run with your big machine, really thanks in advance
@@jepkeklinge3778 I've learned to use the tailstock set all the parameters etc.. for the live center I use
I would highly suggest you use the TPC function on every tool it's easy once you learn how .
Thanks Phil!! Do you have access to an millingmachine? I have an old Mazak Mtv and I live in germany
No, I just have lathes in my shop.
Upload more video bro
I have more in the works not to worry. Thanks for watching them.
Thank you very much
But how can I set the off_set in X axies
I have a video on how to touch off the tools if the tool probe is broken.
@@mazatroltipsandtricks6816
Wish video?
Pls send the link
@@mohamedsalahcnc7910 The thumbnail is Set Tools Manually.
@@mazatroltipsandtricks6816
Thank you my dear 🌹🌹🌹❤️❤️❤️
Hi phil pl see if you can make vedio about machining inside groove with inside grooving tool of 48 diameter inside a 50mm diameter bore . The length of the groove is about 200mm and start is about 30mm from Z 0.
I did the job using G code but I want to see how to machine using mazatrol program.
The depth of the I'd groove is 2mm per side.
Is this groove like a thread or a spiral grease groove?
@@mazatroltipsandtricks6816 just plane groove phil
@@ashwanikashyap2069 Ok.
@@mazatroltipsandtricks6816
Hey Phil.
I was trying understand this comment as well ??
Do you understand what it means ?
Sounds more like a recess than a groove ??
@@weldmachine that was my thought as well.
How to make a bicycle program of roofing

No clue what you mean.
@@mazatroltipsandtricks6816 stock removal program for OD turning
Which tool is this
VNMG 332 insert.