How to make a brushless dc motor at home

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  • เผยแพร่เมื่อ 9 พ.ย. 2015
  • Suport me on Patreon at : / iulianberca
    New outrunner motor : • High efficiency 35kW B...
    Website:
    www.masinaelectrica.com/motor...
    How to make a brushless motor step by step.
    For business enquiries :
    email: iulian.berca@gmail.com
    See also 3D modeling of the motor.
    • Video
    See my website with the winding calculations
    www.masinaelectrica.com/45kw-b...
    Designing a brushless motor from zero
    Magnets: 40pcs 35UH
    Slots: 48
    Winding : AabBCcaABbcCAabBCcaABbcC
    Nominal Voltage: 300v
    Max amp: 150A
    Weight: 17Kg
    Speed: 2600rpm
    Hall sensors: TLE4905 Infineon
    Software : Autocad 3D Inventor 2015, FEMM 4.2, MotorCad 7
    Usage: electric car, opel agila

ความคิดเห็น • 670

  • @GotYourWallet
    @GotYourWallet 8 ปีที่แล้ว +23

    Beautiful work.

  • @DANDAN7485
    @DANDAN7485 5 ปีที่แล้ว +1

    Thank you so much for the website link of the winding calculations! Wow! Never knew they had one. Great idea!!

  • @MrMikeyPayne
    @MrMikeyPayne 2 ปีที่แล้ว +3

    Wow! A skilled engineer sharing knowledge. Thank you!

  • @bisholim5377
    @bisholim5377 8 ปีที่แล้ว +27

    I have been rewinding Brushless motors for sometimes now. I have to admit yours is one of the Finest I have seen. This thing can power a small plane, just by looking at it. GOOD LUCK. I do hope that you will share some more Pictures/Movies. GOOD LUCK :)

    • @user-xt9gt2bm2f
      @user-xt9gt2bm2f 4 ปีที่แล้ว +2

      Would you please help.
      I am not an that expereinced in electric motor but I wounder how good or how bad would be my design. I designed a BLDC motor and that seems to be perfectly good enough on paper. Would you please try it in a simulator or tell me how to make it be better even from your knowledge. I would ask you to advice me to use a specific stimulator or such but unfourtuantly, I have a REALLY BAD PC.

  • @iulian207
    @iulian207  6 ปีที่แล้ว

    New outrunner brushless motor th-cam.com/video/KedsQtPd-po/w-d-xo.html

  • @levettp
    @levettp 6 ปีที่แล้ว +2

    WOW great work man! Congratulations

  • @DIRTDIVER882
    @DIRTDIVER882 4 ปีที่แล้ว +1

    WOW 👏👏👏👏👏
    this is amazing. U could build ur own emergency generators, electric bikes , etc with this.

  • @zetacon4
    @zetacon4 6 ปีที่แล้ว

    beautiful work. Thank you for showing your wonderful motor. That represents a lot of work and money to make.

  • @tuncaysimsek8210
    @tuncaysimsek8210 7 ปีที่แล้ว

    Julian you made a fantastic job there, congratulations.

  • @zagi2007
    @zagi2007 8 ปีที่แล้ว

    This is absolutely amazing! Thanks for sharing.

  • @darkrasen
    @darkrasen 8 ปีที่แล้ว

    This is awesome! thank you for uploading this.

  • @Loopyengineeringco
    @Loopyengineeringco 7 ปีที่แล้ว

    Holy moly this is amazing, thank you for sharing all your hard work! Even at 45KW this would blow small car gearboxes :)

  • @beachcomber2008
    @beachcomber2008 7 ปีที่แล้ว +5

    Congratulations on such impeccable work.

    • @khaleelshp69
      @khaleelshp69 7 ปีที่แล้ว

      beachcomber 20th 8 ū

  • @curtis133
    @curtis133 8 ปีที่แล้ว +56

    I like the blast shield! Ive only done a couple projects that made me hide behind a wall, you know its serious when...

    • @Sedokun
      @Sedokun 7 ปีที่แล้ว +6

      On 2:18, wooden particle board. To protect the legs.

    • @sebykos
      @sebykos 6 ปีที่แล้ว

      nu cred ca tine PAL-ul ala la niste shrapnel la 2600rpm

    • @BSpinoza210
      @BSpinoza210 5 ปีที่แล้ว +1

      Now try adding a spinning lawnmower blade to the thing and you'd have a battlebot!

  • @places_unknown
    @places_unknown 7 ปีที่แล้ว

    man, this is awesome. you are the engineer!!!

  • @daysetx
    @daysetx 8 ปีที่แล้ว

    You'v done some great work, thanks for sharing!

  • @nosafetyswitch9378
    @nosafetyswitch9378 7 ปีที่แล้ว

    AMAZING WORK! Very well done!

  • @jaideep1337
    @jaideep1337 8 ปีที่แล้ว

    Wow, Smart man. 45Kw is big power. Impressive that you built it alone.
    Good for powering small EVs too.

  • @alessandromoncao7904
    @alessandromoncao7904 7 ปีที่แล้ว

    Excellent job!! Congratulations Iulian

  • @jimmyfavereau
    @jimmyfavereau 6 ปีที่แล้ว +1

    awesome work iulian God Bless !

  • @cristidragomir1023
    @cristidragomir1023 7 ปีที่แล้ว +3

    Mandru ca sunt roman cu oameni ca tine :)

  • @pierre5325
    @pierre5325 7 ปีที่แล้ว

    Well this is excellent! thank you for showing. pierre from New Mexico

  • @solidangel2006
    @solidangel2006 6 ปีที่แล้ว

    Felicitari !! Superba treaba, salutari din Londra

  • @deaftodd
    @deaftodd 6 ปีที่แล้ว

    Good relief that you have made it to work and not have to discover that nothing worked at the end. Great careful job man!

  • @consciousenergies
    @consciousenergies 7 ปีที่แล้ว

    Beautiful work!

  • @rochewijnaar5374
    @rochewijnaar5374 7 ปีที่แล้ว +3

    very cool project , gives me idea's

  • @divyajnana
    @divyajnana 7 ปีที่แล้ว

    Fantastic job! Very professional, thanks for sharing.

  • @scottm2055
    @scottm2055 7 ปีที่แล้ว

    Fantastic work mate, from the UK

  • @BrunoPOWEEER
    @BrunoPOWEEER 6 ปีที่แล้ว

    Wow this is freaking awesome dude!!! Subscribed and checking out your other videos... ohhh yeaaahhh... so much POWEEEEEERRR

  • @howiem
    @howiem 8 ปีที่แล้ว

    Remarkable. Well done.

  • @cristiandanielpopescu4793
    @cristiandanielpopescu4793 6 ปีที่แล้ว

    Un potențial de piață enorm.

  • @robbmaier368
    @robbmaier368 8 ปีที่แล้ว

    so many nice videos for a change thankyou for the over the top unity on this adventure that is in my soul ary nice

  • @bobsnabby2298
    @bobsnabby2298 6 ปีที่แล้ว

    very cool design, big respect !

  • @ChillCat665
    @ChillCat665 3 หลายเดือนก่อน

    That cooling system is awesome!

  • @danielrivas6686
    @danielrivas6686 6 ปีที่แล้ว +2

    Julian man, you’re a genius. Hey, what happend with the 3D modeling video? This is aamzing

  • @spark8544
    @spark8544 6 ปีที่แล้ว

    i like it, serious fine work you done, bravo!

  • @jgcjunior1
    @jgcjunior1 8 ปีที่แล้ว

    Nice job!!! Congratulations!!!

  • @alexdark7421
    @alexdark7421 7 ปีที่แล้ว

    Great work! I`m really impressed!

  • @laurentiudragomir1091
    @laurentiudragomir1091 6 ปีที่แล้ว +1

    Tare, bravo!

  • @bogdanluncasu5772
    @bogdanluncasu5772 7 ปีที่แล้ว

    Bravo, esti tare de tot!

  • @TSSomensi
    @TSSomensi 8 ปีที่แล้ว

    Very nice, its an inspiration to me, im thinking of making my final project at electrical engineering course with something about the brushless motor, keep engineering!

  • @ModitRC
    @ModitRC 7 ปีที่แล้ว

    Wow! Amazing work

  • @Sizifus
    @Sizifus 7 ปีที่แล้ว

    Quite an impressive piece of engineering, sir

  • @andrewbeaton3302
    @andrewbeaton3302 7 ปีที่แล้ว

    amazing work!

  • @mikembley
    @mikembley 8 ปีที่แล้ว +1

    This is fascinating.

  • @esmorisanton1512
    @esmorisanton1512 6 ปีที่แล้ว

    Amazing work!!!

  • @kentvandervelden
    @kentvandervelden 4 ปีที่แล้ว

    Very impressive work!

  • @ImOkWithThis
    @ImOkWithThis 4 ปีที่แล้ว +1

    my god man, you are a genius

  • @mikzbikz
    @mikzbikz 7 ปีที่แล้ว

    Julian that was truly an impressive "diy" (i think your a lil above the diy moniker!) motor you created. id love to see its end application. good video. teach us!:)

  • @hat9700
    @hat9700 5 ปีที่แล้ว

    Great work!
    Thank you so much.

  • @chuckmaddison2924
    @chuckmaddison2924 4 ปีที่แล้ว

    Beautiful work. A bit bigger than was looking for. It needs to go on my Skateboard.

  • @DantesAlvesdeSantana
    @DantesAlvesdeSantana 8 ปีที่แล้ว +5

    Luxo amigo!!!

    • @ElvisGTARev
      @ElvisGTARev 8 ปีที่แล้ว

      +Dantes Alves de Santana Queria poder fazer isso aqui!

    • @DantesAlvesdeSantana
      @DantesAlvesdeSantana 8 ปีที่แล้ว

      +Elvis Silva N é difícil n amigo estou fazendo um gerador assim o principio é bem parecido.

    • @ElvisGTARev
      @ElvisGTARev 8 ปีที่แล้ว

      Estava com ideia de usar os ferros do motor de maquina direct drive

    • @seanpaul3803
      @seanpaul3803 8 ปีที่แล้ว

      Sou seu fã Dantes !

    • @DantesAlvesdeSantana
      @DantesAlvesdeSantana 8 ปีที่แล้ว

      Obrigado amigo!!!

  • @10p6
    @10p6 5 ปีที่แล้ว

    Awesome work

  • @carlosagonzalezquiroz.9735
    @carlosagonzalezquiroz.9735 7 ปีที่แล้ว

    Nicely done. I would love to build one myself

  • @piotrwadoowski1280
    @piotrwadoowski1280 5 ปีที่แล้ว

    Nice hardware set up, test place and video montage TERIBLE

  • @garbizwal
    @garbizwal 7 ปีที่แล้ว

    Great work.

  • @mark8664
    @mark8664 7 ปีที่แล้ว +8

    You are a serious engineer! I am just a electronic technician with years of experience I say you have a great design.

    • @two_number_nines
      @two_number_nines 7 ปีที่แล้ว

      its shit. you cant feed 1 khz waves to steel sheets

    • @mark8664
      @mark8664 7 ปีที่แล้ว

      1 khz is nothing, and anyway I don't know what you mean by applying waves to steel sheets, you must be talking about applying the magnetic field to the steel sheets, but even that is a standard practice in electric motor engineering.

    • @two_number_nines
      @two_number_nines 7 ปีที่แล้ว +1

      Mark Osborn steel sheets struggle with 60 hz and this dude here puts them at khz range. that is why most of the motors for commercial use are long and have smaller diameter. the more sections you have-the higher the frequency needed for the rpm. this means that this is torque optimized motor, but its very bulky for the torque it can deliver. also long axis small diameter rotors are better than this short thick one, because of the lower inertia- a big problem with EMs

    • @mark8664
      @mark8664 7 ปีที่แล้ว

      Are you an engineer or just an arm chair technition?

    • @two_number_nines
      @two_number_nines 7 ปีที่แล้ว

      Mark Osborn im far from professional engineer as you can tell, but i know a lot of stuff and go into detail on everything

  • @Ramensweg
    @Ramensweg 8 ปีที่แล้ว +164

    im 16. i know almost nothing about brushless DC. i have a test tommorow. what am i doing here. I know exactly what im doing here. they dont teach this stuff at school so here i am trying to reinvent the whole thing. This is probably the coolest custom motor ive seen in a while but i need to study

    • @kkuhn
      @kkuhn 7 ปีที่แล้ว +11

      I disagree, I learned all about motors and magnets in my class this year

    • @RamsesTheFourth
      @RamsesTheFourth 7 ปีที่แล้ว

      You can learn this stuff in electro technical school.

    • @vladnickul
      @vladnickul 7 ปีที่แล้ว +1

      the first class about magnetic induction, it was on the 6 year of school....

    • @flyfaen1
      @flyfaen1 7 ปีที่แล้ว +1

      There is no such thing as a brushless DC motor... its a 3-phase AC motor running off a VFD, which has a DC power source...

    • @passwordpassword2199
      @passwordpassword2199 7 ปีที่แล้ว +19

      There is no such thing as a motor... its a rotary system of magnetic fields and coils setup such that the pole pairs continuouse moves causeing rotation. Its just an electromagnet

  • @SouthFloridaCars
    @SouthFloridaCars 4 ปีที่แล้ว

    Nice work!

  • @florinpopa8884
    @florinpopa8884 8 ปีที่แล้ว

    Foarte tare!

  • @diy_ebikesq8162
    @diy_ebikesq8162 4 ปีที่แล้ว

    Salut.multe aprecierii,bine lucrat

  • @dragoro3033
    @dragoro3033 4 ปีที่แล้ว +3

    I want you to know I don't really cuss... So HOLY SHIT thats an amazing amount of work man, I am impressed. Id only for this for school and maybe a job, and this is just... wow.

  • @sofreshprod
    @sofreshprod 7 ปีที่แล้ว

    amazing work

  • @banjomarla4091
    @banjomarla4091 6 ปีที่แล้ว

    Well done!!

  • @tsgtr
    @tsgtr 7 ปีที่แล้ว

    Wow this looks like a nice, production-grade motor.

  • @NikoxD93
    @NikoxD93 6 ปีที่แล้ว

    You are really smart!! Very interesting video! Thanks!

  • @hermit3400
    @hermit3400 7 ปีที่แล้ว

    Sorry if someone has already asked but I was just wondering what the efficiency of the motor is when it is running at or near capacity. I gather the water temperature must be kept above the dew point at all times. That is a very impressive design and excellent quality of construction. You should be very proud of this beauty!!

  • @rgody
    @rgody 6 ปีที่แล้ว

    Increible desarrollo. Felicitaciones!!!!!
    Incredible development. Congratulations!!!.
    Try to do the standard test s (ANSI or IEC) in order to benchmarking.
    Measure no load losses, efficiency, etc.
    Congrats again!!!!!

  • @lloyddotimas6302
    @lloyddotimas6302 8 ปีที่แล้ว

    You are frigging awesome!

  • @paulhendrix8599
    @paulhendrix8599 7 ปีที่แล้ว

    You're amazing! Hope you are adequately employed (then again - you must be pretty well off to afford all of this)

  • @zahirnaseem542
    @zahirnaseem542 8 ปีที่แล้ว

    too awesome. love the unique design need to show some links for the build of so it can be replicated if thats ok with you

  • @DeathbyKillerBong
    @DeathbyKillerBong 8 ปีที่แล้ว

    Nice job m8.

  • @id2349
    @id2349 5 ปีที่แล้ว

    You are awesome iulian

  • @iulian207
    @iulian207  5 ปีที่แล้ว

    new motor design ; th-cam.com/video/n4fS_V5__3s/w-d-xo.html

  • @mariusvfp
    @mariusvfp 6 ปีที่แล้ว

    FELICITARI IULICA

  • @BrauereiTUBE
    @BrauereiTUBE 6 ปีที่แล้ว

    nice job dude!

  • @RodrigoSantos-jl3pc
    @RodrigoSantos-jl3pc 5 ปีที่แล้ว

    Very nice video, thanks for that!!!

  • @tylerpripps4969
    @tylerpripps4969 7 ปีที่แล้ว

    I MUST SEE MORE!

  • @RodrigoSalazarZugasti
    @RodrigoSalazarZugasti 8 ปีที่แล้ว

    wooooow, MASTER !!!! Im your fan from now on !! i'm like the younger version of you jeje look at my channel. XD
    But what you did with this 45 kw bldc is so cool man

  • @jamiesteadman9913
    @jamiesteadman9913 7 ปีที่แล้ว

    WOW GREAT JOB

  • @yoellobi
    @yoellobi 8 ปีที่แล้ว +1

    maestro!

  • @elitista10
    @elitista10 8 ปีที่แล้ว

    Nice video, I apreciate so much the knowledge inside it, thank you!
    I was thinking on build motor too, but hexaphasic brushless system, so do I'll know if you had some advice for my experiment.
    Thank you by the video.

  • @ingenieroobras3101
    @ingenieroobras3101 5 ปีที่แล้ว

    VERY NICE A LOT OF WORK

  • @tasosmerc8893
    @tasosmerc8893 8 ปีที่แล้ว

    your are an inspiration...

  • @PepeSi7via
    @PepeSi7via 4 ปีที่แล้ว +1

    Fantastic job on your project. Any good resources for designing the coil to your application?

  • @petsatcom
    @petsatcom 7 ปีที่แล้ว

    very nice job

  • @carmelpule6954
    @carmelpule6954 6 ปีที่แล้ว

    Great motor and excellent skills, If that motor was made as an outrunner rather than an inrunner, it would increase its torque by more than one third and could be used to power a small aircraft. Well done.

  • @ronmann5810
    @ronmann5810 6 ปีที่แล้ว

    VERY IMPRESSIVE!!!

  • @TeraVoltLabs
    @TeraVoltLabs 6 ปีที่แล้ว

    Beautiful.

  • @raymundoortiz7269
    @raymundoortiz7269 4 ปีที่แล้ว

    Very nice!

  • @Ianfantastic2
    @Ianfantastic2 6 ปีที่แล้ว

    That's sick! You should put it on a e-bike or something.

  • @johgude5045
    @johgude5045 8 ปีที่แล้ว +2

    Nice motor! Could you please post some no load figures (Amps and rpm for two or 3 different rpm) as well as the terminal resistance Rm and Torque-constant Kt or Speed-constant Kv of your motor? Thanks for sharing!

  • @lasttrump6015
    @lasttrump6015 7 ปีที่แล้ว

    you should make these as a business - looks good. I would buy 2 for both rear wheels if can connect easy enough...

  • @johnfarser1
    @johnfarser1 7 ปีที่แล้ว

    nice pro-work!

  • @realvanman1
    @realvanman1 7 ปีที่แล้ว

    That motor is a Polyphase, Permanent Magnet, Synchronous motor. It may be driven by a polyphase inverter that runs on DC, but *Brushless DC motor* is a misnomer. Very nice work, by the way!

  • @slavisadjordjevic1459
    @slavisadjordjevic1459 8 ปีที่แล้ว

    great job

  • @JShel14
    @JShel14 5 ปีที่แล้ว

    Did anyone else see a spark at 1:47 in the upper left hand corner?
    Very very cool motor. I've recently become obsessed with electrical motors and Li-ion batteries. I hope you put that monster in a motorcycle ;)

    • @canonicaltom
      @canonicaltom 2 ปีที่แล้ว

      That's the laser from the tachometer, not a spark

  • @350pauli
    @350pauli 5 ปีที่แล้ว +1

    Absolute perfection I would luv this motor I'm interested to know with such low voltage/amps and high tork could you run it from the earth like they used too with telecom cables then gear it up to a alternator

    • @lowkey213
      @lowkey213 4 ปีที่แล้ว

      350pauli is that even possible, and do explain more or send me a link cause that’s some Nichola Tesla shit

  • @jppatel4831
    @jppatel4831 2 ปีที่แล้ว +2

    How many parallel paths you chose?
    Did you laser cut the stator or do you have a stamping die?

  • @bahmancha1504
    @bahmancha1504 6 ปีที่แล้ว

    nice work