Our New HELLER HF 5500 5-Axis Just Arrived
ฝัง
- เผยแพร่เมื่อ 13 มิ.ย. 2024
- It's NEW MACHINE DAY! The Heller HF 5500 CNC Machine hits the floor and Titan Gilroy gives insight into what makes this CNC Machine so great.
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00:00 Intro
00:51 First Look at Heller HF 5500 Machine
02:55 Kaeser Compressors
04:47 Machine Design and Technology Walk Around
07:48 Final Setup with Heller
10:07 Upcoming Projects
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#CNC #Machining #Machinist - วิทยาศาสตร์และเทคโนโลยี
Titan do you do any manufacturing or other products for companies or just educational purposes. I know you guys make some really cool stuff for everyone to see what the different machines will do.
I'm not a machinist but love what you guys do and teach in your shop. I have a automotive shop now and working on cars an trucks for over 40yrs now. I kinda wish I started as a machinist but found my way with what I do now an made a pretty good living doing it. Thanks for sharing stay safe guys
Thanks Brother…
We pick and choose the right products to make… like we just made a crazy part that’s going to the Moon in partnership with Northrop and Firefly… couldn’t show it though.
So most of what we do is for education. We design our own true to life parts to teach legit machining techniques so all can learn and rise to Greatness😁 our call is to Inspire and Bring Awareness to our Industry… then teach ALL legit education so they can be pillars in their companies and put food and opportunities on their families tables…
BOOM!
Titan
@@TITANSofCNC Thanks for sharing. You guys are the best in the business and love all your stories about how you have gotten to where you are now. God bless you
I was going to ask the exact same question, was wondering if they still did the cool stuff for Space X
@@rprice7670 Absolutely!!! TITANS of CNC MACHINING are THE BOSSES in this topic. They are doing great things and inspire thousands of machinists all over the world! God bless them!!!
@@TITANSofCNC Wow, your response says it all. Your videos are mind blowing! I am 63 and been machining for 25 years. never too old to learn and always open to a better way. If I were a young man I would be outside your door every day until you gave me a shot. You the man Titan, BOOM.
Proud to be the carrier on this one! don`t hesitate to reach out if you need shipping in the future.
I can't be the only one who is also interested in that absolute MONSTER of a Fork Lift that was used to bring the machine in!
Our school just purchased a Quaser MF400 5 Axis Mill. It is no where near the size of this Heller but for us it is a monster. It weighs over 18,000 pounds. The riggers that installed the machine had a similar fork lift that is in this video. My students were AMAZED at how it worked! Sometimes teaching how to operate CNC machines goes beyond the kids learning the actual machines! The technology and teamwork of the riggers was a lesson learned by many of them that we as teaches could never duplicate. The videos posted by Titan are incredible learning tools. I find my students watching them all the time and then having conversations about them! Thanks again Titan!
We have some big fork lifts for moving the steel around our factory...I think the top one lifts 20 tonnes
Machine riggers always have them. Have to have a fork rated for more than the weight of the machine.
It's a versa lift we use them to install hellers at Borg Warner
I ran Taylor 360s and those are actual monsters
titan is on point all around. unbelievable how far hes come as an influencer and team builder
Is there ever a day, that's not a new machine day? 😁
Great job guys.
Wow, can't wait to see the automation setup.
@10:30 when Titan said "I'm out, Boom", i thought for a second that that forklift would knock him out... :D
Ha😁
I saw that in the replay…
Titan I love your focus on bringing manufacturing back to the home soil. And how it is important to make money to keep in the income coming.
I love the Titan team and the learning that can be found here
hi Titan i have been in high speed production for 30 years but never any machining and the machines that i maintane all use parts for people like you and your team and it always facinated me at how these parts are made
i love watching the content that you and your team put out every time i watch i learn something new i think thats so awesome
thanks
Hi , Titan from Kazakhstan. Thanks for your video. It's motivation for learning something new. Good luck and god bless
God Bless you and thanks
Congratulations on your new equipment. And thank you so much for sharing so much love to us all. 💚
12 pallets?
that sounds crazy
this machine wont stop...
its incredible as you evolving
Titan your the man!! Been a machinist for 15 years now and I love that y’all are so passionate about it. That’s how I feel. Unfortunately the places I go the workers are not and want to drain the company of money rather than make it. I hate it around here because I am as passionate as you about machines and machining. I would give up a lot to come work for you guys. That would be amazing!! Keep killing it and I will definitely keep supporting as much as I can.
Do you have legit 5 Axis experience?
Also thanks
Working on a Torino’s multi Swiss 8x26 right now only 12 in the states. Service to set-up and learning programming on TB-deco coming from a manual background/hass mills has left me hungry from stuff like this at the age of 29 years old! Can’t wait to see what coming to the future of machining!
Started at GE gear plant in Lynn MASS around 83 or 84 AND only 3yrs out of high school. 2yrs later won the highest union pay rate and got involved in RD project for hardened high speed reduction gearing to be installed in ARLEIGH BURKE class destroyers. 7 axis cnc horz boring. Many manufacturing buildings sit along the Saugus river. This HBM used the steel plate floors as x table and besides that there was a large computer rotating table that moves in and out.
The foundation had 6 massive concrete legs going over 100ft to hard rock. 2 stories below the floor housed all supporting hardware and fluid system. The U.S. navy excepted the reduction gearing along with gas turbines specifically designed for each other. At this timeframe manufacturing was gone from the U.S. and ones that stayed had to go cnc
I come from Nürtingen and Esslingen where Festo and Heller are from, to see this just makes me proud of the companies doing a great job
So happy that finally there is something with Sinumerik control in Titan's facility. I love that control, I would never go to Fanuc at this point. But I'm working only on 3 and 3+1 axis, so it will be cool to learn something about 5-axis machining on it.
Boom!making manufacturing great again.thanks titans y’all are doing it
Oh man, i love the Heller's in our company! Real beasts!!
I worked at Gardner Denver's Pennsylvania plant. We had 2 heller hf1400's. Both dedicated roughers. The machine that roughed the most material went through 2 spindles in 3 years. Boom.
It's lovely to see when people like their work so much! Greetings from Ukraine!
Unmatched precision Made in Germany!
The 5 axis precision video where they indicate the Steel ball within 2 micron is insane
You sir are a true patriot! I salute you! I keep watching them vids because they are so motivational ! Thxs Sir!
Hope, that you will tell us, how this machine is compared to ibarmia.
I know that this is better, but how?
Probably because her are C and A axis on table.
Nice everything professionally crisp, you could do another one on site prep cause your floors look well done!
Amazing machines. We have 3 Heller machines in our shop, H3000 built in 2018. the chip conveyor actually got torn on the bottom by our rather large chips. Had to replace all 3 conveyors for big bucks, as well as standing production. Everything else is great though
I love you energy, i will be happy to work in that environment for sure
I can't wait to see to see these two beauties in action
I would absolutely LOVE to work as a technician for them, my lord
amazing giant machine, wish u all success
You’ve got the best stuff.
such an awesome group of humans.
😂😂 I don’t think I can compete with Jonathan. That’s competition level!
Big props to the Air Compressor House that did the upgrades. Titan I'd give them some love not just the air compressor they are distributors of. Heller looks amazing along with incredible support. What a equipment made her in the USA or is there any? Let's keep it all USA. If there is American made equipment how much of our machines are heading across the pond?
I love it, its so perfect
I envy your employees, working there looks like a dream
He is a beautiful machine.
I really love heller hf
Awesome Titan!
HF 5500 amazing cnc maschine....👍👍👍👍
Congrats 😎👍
Years ago, I watched Titans of CNC getting after it... Getting the industry on board...
Color me inspired... Got investors, got a massive Okuma machine, getting after it!
Already invested over a million dollars getting it all setup and blasting it, Titan is taking it to another level. F**** YEAH!
Color me inspired...again!
Your workplace is sooo clean I wanna sleep there...
Had 4-Axis MCi16's. Had to bolt machine to the floor. Big lorries on the road outside the factory kept throwing the level out on the special mounts due to vibration
Una bestia de maquina
Great machinery :)
Is there a line in your machine purchases, HAAS, Doosan and so on and now HELLER, please?
Great Job
I would love to see company that I work for to start earning huge money so we also could afford 3-5 new machines in a span of half a year... Im jealous this is so awesome!
Heller!!!!! Best machines ❤
7:24 afaict, this spindle probably has a chip sensor which detects small chips between the spindle face and the toolholder face. I have seen that somewhere but i cant remember where it was.
Ol bro when you said bring it back to the US and make money to put food on the table you have a viewer for life not to mention a state certified machinist I will be definitely keeping up with what titans of machining is doing
Another week another new machine day. Titan has his christmas each week 😂
More coming in December.😂😂😂
I like the design of the Heller HF 5500, unlucky this isnt available in Desksize.
The basement of the mashine, is it made out of cast iron or polymer concrete?
The secondary work on lights out operations is nuts, you need about 2 - 3 employees to compensate for it to push the work out the door within 24 hours of production of lights out.
Ok, Heller branded big toys are now favourite. But, where is ibarmia and dm solutions ones? Did we already selled them?
Happy for you🎉🎉🎉🎉🎉🎉
Hey Titan Team, have you ever considered Matsuura machines, 35 palets, lights off, all weekend.
New machine day🤙
OMG... A grand plan
woww big machine cnc 🎉❤
Was a foundation needed?
BOOOM you guys must be doin ok
i wonder what equipment xometry is using.
Sick
think what a large machines those made this ??
With regards to single pieces, clearly multiple pieces all have to have almost perfect interfaces and they all need joining in the best long term stress free way - so to make just a single big part is considerably best practice and it's usually the most low cost way as well. However, you need access to very large casting and really big and accurate machining capabilities. It really, really pays to keep skills and trades going, have some vision and guts and don't let the accountants or CFO outsource overseas just to temporary boost their stock option or bonus scheme.
I would kill for an opportunity to learn and grown as a machinist your that shop!
1:31 (lifts skirt) . . . . "dude we're inside"
No woman can compete with this feeling or the new machine smell!
Titan pls post video about automation future in our field......
Вот это мощный станочело, работал как то на чешском горизонтально расточном станке , очень похоже
Super Máquina
👍good machine
BOOOOOM
SECOND HELLER INSTALLED
Great Video all the time
Question
Jessie is now a grinder right?
I Hope He doesnt forget to Grind barrys Gears
He is just crazy man
Dont give him to much coolant
I cant wait to See big chips from german engineering
Do you think about other Machines at Your Shop like Grob or bimatec soraluce?
Be cool and have fun machining
I Hope at the next AMB (2024) we meet us
Jessie actually has been working on our 5 axis curriculum … on the backend Academy
It kinda make me happy when I see from my neighborhood. I am just curious why you don't add Hoffmann Group to your list. All of the big companies using their tools.
Probably with the big discounts they get from kennermetal
I heard a term from a supervisor at a prototype casting shop I worked at for a few months. "You can fool the spectators but you can't fool the players." He was talking about how many people have "experience" on their resume and then come in and can't program like they said they could. Can't help but notice the term aerospace is thrown around so much. Just because something is for an aerospace company doesn't mean the components are necessarily anything different from a typical job shop. Aerospace companies need MGSE (mechanical ground support equipment) just as much as "aerospace" flight components. I just find it funny as someone in the industry to keep hearing this term like it's a unicorn. Same thing said to me by one of the best programmers I have ever met (shop foreman who was only a few years older than me when I was 21) about "aerospace" as a buzzword. That dude now makes mold parts and composite machining/engineering for military drones. Would love to tour the shop someday :). BOOM. You guys get to subsidize your shop growth with TH-cam money plus education and tooling company sponsorships. It's the new way of making money. Internet money.
What is the B axis travel?? + -120?
We had a guy come to our shop who wasn't even qualified to push the green button to start a machining cycle.
You should get Fastems to build a multi-vendor FPC with these.
This machine really is the "Dog's Boll*cks" - amazingly correct.
Holy shit when did they stop getting any bigger do you know what I’m saying that thing is huge that Forklift was outrageous that looks like something more that you would find on a pier with shipping containers that thing is monstrous I couldn’t imagine trying to level that thing within .0000001 of an inch
I’m honestly surprised how small the compressor setup is. Awesome don’t get me wrong. But the factory I was at has 2 about double the size. Always having issues though (brand new) 250k each I was told. Super cool.
Or was that for the 1-2 machines? Not the whole factory?
2500+ ipm is like Formula Offroad in metal, insane.
3.5 feet/second ... What insanity!?!?
Impressive. Very nice. ...Let's see Paul Allen's HF 5500
BOOM!
You need to start thinking in a central piped cooling solution I think, but nice place you have there, btw have a look if you can at Witzig & Frank TriFlex, the ones we have 4 spindles per machine, a true production workhorse
With how much they move machines in and out I don’t think a central chiller would be feasible.
@@codygibson2809 not chiller, talking about the tool cooling not the spindle and electric cooling, although that is also a good option, we do it and instead of having 3 or 4 AC units per machine we have a central chiller, a lot less down time, but I'm taking about machines working 24/24 365, different realities. Tool cooling can be kept at amb temperature, what you could do is having the fine filtering and pumping centralised, also less parts to fail, and depending on how it is done (redundancy) less down time, the moving machines, it's just like with power and air, just another pipe
What abaut the robodrill?
I Love German Ingeniering ❤❤❤❤❤❤👍👍👍
Haven't heard of Heller but I've never worked in a Aerospace machine shop either
They are the oldest large machine tool builder and are lined up in the big automative plants where the doors are locked to the public
Nice machine 🇩🇪. Titan just WTF . How do you get all them?
🤷♂️ I told everyone that we were going to Texas to build the Baddest Machine Shop on the planet… and teach legit education to the world.
@@TITANSofCNC you need to test Hermle!!!
@@bryanschmenkel4828 I bet a Hermle or Kern will be in there some day. Their shop would be a great to work in.
I would love to see a Kern Micro HD running at titans of CNC, a masterpiece of German engineering
Available in South Africa through Retecon (PTY) Ltd!
I’ll take tram over level any day!
Any thoughts on mazak machines?
Good premium machines. Opinions vary based on user etc. Heller is in a different league.
Mazak is on level with DMG, Okuma, Makino etc
Hi Titans,
I desperately need to know the what type of gloves you guys wear during machining. How effective are they in preventing small injuries.
I run a small production unit and have tried several locally available gloves for my guys. They either wear too fast, or are ineffective or create obstacles for precise hand movements. It'd be great help if you suggest some types. Thanks.
Big fan of your channel.
Truthfully, I am not a fan of gloves in precision machining. Any loose clothes or added fabric that gets close to a spindle is a problem. Also, gloves carry chips and particles that transfer onto jaws, vises etc…
Nothing cleans a part or jaw surface better than the human hand. So we work meticulously and precise and in 17 years of having a shop we have only has tiny minor cuts happen. If my guys are away from a CNC and are transporting raw or sharp material etc.. then they use gloves.
Now precision machining is different than fabricating. They are different worlds… with different tolerances. Fabricators often use gloves.
Thanks for the nice comment,
Titan
@@TITANSofCNC
Totally agree. Most guys prefer naked hands including me. But a few 30+years loyal operators have developed skin issues due to coolants/oils etc and have trouble working under those conditions.
They usually work on good old traubs (production over ultra precision) and some guys need for thread rolling where components get crazy hot but can't wait for it to cool down due to time losses and sometimes have to run the machine w/o coolant during rework. So the use cases are specific and miscellaneous and not throughout the shop. Just trying to look out for my guys. And btw you'd love to know my shop has more than 60% plus women workforce. So need to keep that in mind too.
Anyway, thanks for your prompt response. Best wishes.
What the Heller
😂😂😂
Can you introduce the factory ZOLLER?
I had a machinery moving job. 16 tonnes monsters. My god that job was dirty
Wait, they don't let you install the 5500 yourself? What's the fun in that! :D
Ahhh that new machine smell, must be nice ripping off all of that plastic from them machines. 💥
You can easily tell that Heller guy is a German by the workwear from Engelbert Strauss he's wearing. :D :D
This is who you want setting up your precision machinery, rigid, humorless germans. 5-10 microns just to level the machine. Thats batshit nuts.
3500 ips is 4.86 feet per second.