The Smoothest Filament: 3D Printing without layer lines!
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- เผยแพร่เมื่อ 18 ก.พ. 2024
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So basically don't bother with this material and smoothing and just spend the extra time with a lower layer height, or buy a resin printer :)
Yeah, except for very specific use cases like balloon dogs 😜
Would adding a small fan to circulate the vapor more evenly help with the collapsing issues. Just a tiny fan connected to a 9V would be pretty safe around the alcohol.
Well, no.
1 - resins are waaay more toxic, and messi
2 - material options are more limited, way more limited
3 - resin costs more
4 - cannot (easily) create models with internal voids
5 - there is no way to do stuff like inserting magnets mid print
6 - large sizes are not only prohibitively costly in terms of material, but are astronomical in printer price.
No, with more patience and calibration, one can get parts that rivals injection molded models. Of course with random amounts of alcohol you get random results. I do with abs and acetone, there is an ideal amount of acetone, too feel and nothing happens, too much and it melts. The parts look much more professional. And even parts with the smallest layer looks terrible when you paint them.
@@AngeloMondainiI've found 50 micron and a 0.25 nozzle to look great when printed.
I think I’ll stick to my favorite method of hiding layer lines: GLITTER, LOTS OF GLITTER
Why aren't we using glitter with all our projects??
OK, my prints are about to get a whole load more fabulous!
I prefer mine more:
Random person: "Ugh, look at those ugly lay-AAARGH! MY EYES!"
Me, after stabbing that person's eyes: "Now you dont see them anymore. (👉ﾟヮﾟ)👉"
⚆_⚆
=)
Yeah! Or Carbon/Glass Fibres.
riddle: 10 people got together for a crafting party, 1 person brought glitter, how many projects became glitter projects?
Loved the blue vase simply turning to paper ahahah
Looked more like the Hindenburg... 😮
12:04 all three are spayed
it just needs a little love
I don't print PVB for anything I want to keep as the final product, but it's my go-to when I'm making a mold for making something from it. I use a medical nebulizer to vaporize IPA in a closed chamber to do the smoothing. Biggest issue is if you go too far bubbles in the layer lines will come up and ruin the finish. Still, it's opened a lot of options for my products.
what products.
@@exceptionalanimations1508 polymaker polysmooth clear for dissolving totally and green for printing. Green is the easiest color to see surface details with for humans. Nebulizer is generic from amazon. Note, printing in clear pvb is almost impossible to see the surface finish.
That's a really cool idea, I hadn't considered making molds by dissolving out the plastic
@@thethubbedone I don't melt out the plastic, I just use PVB because I can get a glass smooth surface. It takes quite a while to dissolve PVB completely, but it should be possible eventually. Still, I wouldn't suggest it.
Have you tried sanding before smoothing? Seems like that could get some good results.
That tool is called a Vero strip cutter. used for cutting tracks on vero strip board. A drill bit is also suitable for this. Yes I'm an old electronics engineer, and still use vero strip board occasionally when prototyping a really simple design when its not worth dropping £30 on a pcb when you only want to build 1 board.
Somehow I thought it was a wire wrapping tool? Looks like an optometrist visit is in order.🤷🏻♂️
My eyes are not great either so you could still be right@@TherapyWithWind
tbh it was an afterthought so I didn't take a particularly good pic of it, but yeah it's the stripboard track breaking tool
I did not know what was a "vero strip board" so I Google it and hit 'image'.
The first results were not related to electronic by any stretch of imagination.
Thank you for sharing.
Spot face cutter, or just use a drill bit. I can't remember which diameter anymore, though. Maybe 6mm? Haven't had the need to use any Veroboard in years, but I probably still have some around in a dark and dusty corner.
I think my dreams of printing a PVB shot glass to drink whiskey from are effectively ruined! 😂
I did wonder what would happen if you drink plastohol, but not enough to try it
I mean, you could, but it would be one use only... for more than one reason 😂😂
@@jucanavazreque3429 A disposable TH-camr... what a fate! ;)
@@LostInTech3D If you're going to try that, at least use something non-toxic; like PLA.
Still wouldn't recommend it, though.
Just means you have to drink it quickly.
You can buy and drink weingeist /
Primasprit / Trinkalkohol with 96,4%vol. Ethanol
Its used for thinks like cherry spirit (Kirsch Wasser)!
Oh, you win. :) I was just going to post about Screech, whish is basically commercially available moonshine, and that's rated 180 proof which works out to to 90%vol. But that's less than 96.4. :D
We have everclear in the states... 190 proof. But schnapps tastes way better
I was suprised to hear other ones besides everclear @@BKope
i am the jazz musician. i will do this to the jaz zmemoriaphilia
A means to circulate the vapor in the chamber seems like a good way to speed up the process.
Yes! The danger there is any spark could ignite it, but people do that.
@@LostInTech3D It would/could be a true explosion. I do not like those vapor volumes at all.
I think a peristaltic pump could minimize the risk just not sure how much flow is realistically needed.
A brushless fan doesn't produce sparks. You could also use a motor outside of the container with the shaft going into it with a plastic fan attached to it. There are lots of possibilities to avoid danger. Not doing somthing at all for safety sounds like a poor excuse to me when there are actually plenty of safe ways to do that.
@@LostInTech3D Polymaker already makes one called Polysher.
My friend helps me make 3D printed sand casting patterns.
They need to be smooth like glass in order to draw from the sand easily.
We used to spend an unholy amount of time with filler paint and hand sanding, which was untenable for inside corners and complex shapes.
Now we use a resin printer for high detail and complex geometry and a regular FDM printer for simple shapes require less time to make smooth.
We have also made hybrid pattern pieces by fitting a resin printed outer shell over an FDM support structure.
The advantage of the FDM support structure vs filling the resin printed parts with a castable epoxy resin is that when I assemble the patterns to a match plate board I am able to still flex the printed part a little bit to correct the warping with clamping pressure as they are glued down to the plate.
I like PVB because it can be burned out more cleanly than PLA when you're doing lost-filament casting.
I don't hate layer lines. i think they're part of the inherent aesthetic of 3d printed parts. rather than trying to pretend we're making injection molded parts, we should just embrace the natural idiosyncrasies of our process!
But they collect dust particles between those layers and sometimes even unable to get rid off unless sand it down.
I guess it depends if you're trying to make "3D printed parts" or just, you know, *parts.* When I'm making something _functional,_ I don't really care about the process, I care about the thing I'm doing. And having holes or irregularities on the surface makes the part weaker / more prone to friction / harder to clean, etc..
I use either a soldering iron or my plastic stapler to heatset a pin for hanging, then an airbrush. You can selectively smooth areas, and with the blowing air you can rapidly dry. No drips / runs / smudges, full control... love the fear or fire though, as someone who's worked in explosive / poison gas environments, and juggles fire for a hobby, it's a nice reminder that I'm insane lol
Thanks for posting this. I will use this idea for painting prints.
I keep some fully dissolved PVB in a jar just in case. You can put a drop on the print bed during print to glue down the print if it starts to curl. Just know, removing that drop from the bed will be fun at the end.
That's a good idea!
I question your definition of fun. 😂😂
You can use the stickiness of PVB when in contact with IPA to your advantage: it makes for great chemical bonding of PVB parts.
I bonded two PVB parts to one another by applying IPA to each of the faces I wanted to merge and then keeping them in contact with one another for a while. Result was a very strong bond, though unbreakable without destroying the prints.
My PVB also used to string a lot, I found that printing it at lower temperatures (I think about 190-200) helped with it. Keeping it dry also definitely helps.
"The Smoothest Filament: 3D Printing without layer lines!" title seems misleading. The filament didn't start or print any smoother than others. It's post processing.
Polymaker does have a machine to do this with - it's something like 150-200 bucks maybe? It mounts the model on little spikes and rotates it while circulating the vapor. Only takes 15-30 minutes depending on your model, then it evacuates the chamber and lifts the model out. When I printed in PVB regularly, it was a nice thing to do, as long as your model doesn't need to be perfect on its bottom.
Sounds like a good filament for lost plastic casting. Smooth for smooth cast finish, and relatively easy to melt out of the mold I assume
I think all of these could be improved with upgraded gear. A softer, more specific brush would probably make brushing easier, and I think the spray method could be improved GREATLY by getting a dedicated mist/spray bottle. For medical use it doesn't matter how the spray is, but for smoothing, a spray that comes out like a fun mist would lead to the least amount of drops and most consistent smoothing
A spray gun like used for finish application would be best to get an even coat. You wouldn't even have to clean it afterward since the stuff you're spraying is used for cleaning :) Also, try to get the object mounted on a stick so you can quickly turn it around and get all sides without touching it.
A cheap airbrush setup might work too, you can buy them with a little air pump for not much and you can controll the spray of them.
Also, for both those methods, sticking the print to a stick or something before doing the spraying or painting would really help with the fingerprints/smudge marks issue (and the mess issue).
PCB Way advert.
Love stripboard. That tool looks like a drill, for drilling out holes to break the track of stripboard.
And I'm probably one of the few that has actually made my own PCBs. I used to work at a college, and basically had my own dark room with all the equipment required to make PCBs, including a spray etch tank.
tbh i still kind of like layer lines, they are a kind of way to acknowledge the method used to make an item. Truly for additive manufacturing its kind of the main hallmark of it other than impossible shapes and structures.
That Jack Daniel's roast was golden! 🤣Learned something new: Ethanol > JD
I actually like the look of layer lines. It just makes it look more like 3D prints and shows how it was made.
The first PVB filament I'm aware of was Polymaker's PolySmooth. The original 2016 Kickstarter had a machine called the PolySher that uses an ultrasonic nebulizer to create a fine mist of IPA, and a turntable to spin the part. You could say it's similar to spraying, but the fine mist floats and so is more controllable than spraying (which can easily lead to runs). It worked pretty well and was quite fast, although with the layer lines on my printer of the day, it needed quite a lot of smoothing that would obliterate fine details on a print. The parts also remained sticky for several days, so it was important not to touch them, otherwise you'd leave finger prints on the parts.
Some people made some pretty incredible glass-like clear parts with it. With the tips from CNC Kitchen's video on printing clear parts (going slow, and with a flow rate that would normally be considered over-extruding) you might want to try this.
BTW, it is possible to buy denatured alcohol, which is anhydrous ethanol with additives that make it poisonous, bad-tasting, foul-smelling, and/or nauseating.
I can buy food grade 100% I think used for extracting some parfumes?
The tool was used for wirewrapping circuits. Years ago I actually built a 8048 cpntroller with all its peripherals with wirewrapping. Tedious but practical when you want to make a proof of concept
thank you for your science and hard work, you just saved me 2 months of wasted time, you are my hero!
Very familiar with a wire wrap tool, although I'm not certain where mine are currently hiding! Great and informative video as always, thank you!
PolyMaker PolyTerra, printed (based on a temp tower) at 185C (215 first layer) has nearly invisible layer lines, because it's matte. It looks gorgeous, and it's mostly what I use now. I've printed many things that look injection molded.
Just so you know, ethanol at 99% is sold in parts of the US as Everclear. They sometimes have to adjust the proof from state to state, but back in 1993 when I was in the Air Force and living in Oklahoma, the Everclear was 199.5 proof or 99%. Yes, I did shots of it, and no I would not recommend.
Respect earned for using safety data sheets
Try a ultrasonic mist maker for that vapor chamber, i think this could accelerate the process or at least result in a more uniform cloud.
Been thinkingk of that. Not sure how well the parts of my ultrasonic mist units do in chemicals
For me mostl acetone because abs
Polymaker makes this.
Have you tried paint thinner (Denatured Alcohol) for much more pure ethanol? All it usually has added to it is bitterant so that people don't drink it and so that they can bypass the alcohol laws.
Regarding getting vapor to condense on the part:
Use a glass beaker without spout, with a lid. Load the part from the top, so the heavier vapor does not leak out during loading. warm the beaker with a reptile patch heater or something similar, to slightly above room temp (safety, y'all) say 45C. Put your part in the freezer and the alcohol sponge in the beaker for 30 minutes or so. Areas of the part that collect pools of cold air should be inverted. Uncover the beaker, lower the part onto the stand, cover the beaker, remove when finished.
I have that same tool :)
Now few times used pcbway or itead. For prototyping those fr4 protoboards with lots of soldered wires under. That's why I bought my 3d printer to print case for those projects.
I tried a bit of pvb from yousu and it worked great. I found my best method for smoothing to be streching out metal window screen material over a frame and misting with a hair dressers spray bottle. It puts out a fine mist and as long as you hold the trigger it continues to mist. I did 3 or 4 total misting sprays and allowed it to try between coats and then dry for a day when finished. I used 99% alcohol. I did two nice large black swans for decoration.
Does the screen pattern show where the print sits on it?
@@TheFredmac yes it does. The problem I had was if it was on anything else the alcohol would pool and soften the bottom layer and give it a worse elephant's foot then just regular printing could. The screen allows the alcohol to fall and drip off which I found to be the best thing. You potentially could thicken up the bottom layer and then after you're done with everything sand it with a high grit sandpaper and smooth it remove the pattern from the screen
@@nathanreed3302 farther down in the comments someone said they use a soldering iron to put a staple in the print. Then they can hang the print from the staple. Someone else said they use parchment baking paper to keep the print from sticking.
Most of what I need smoothed I can live with a screen pattern on a section of the print. This is all good information thanks for replying.
Thanks. I ❤FDM layers!
Polynaker used to have a vapor smoother exactly for this purpose. It worked reasonably well. And obviously they had filament for this. Just not sure if they are still supporting it.
I think it's just too expensive (the machine) for most people who want to use it casually
@@LostInTech3D absolutely agree. I used to have it and eventually sold it. Unless you have a very specific need to smooth things, the novelty wears out real quick.
I bought a roll of Prusament PETG and it was super stringy until I dried it (the vacuum seal was still intact). Other spools of Prusament had no issues. My sample size is pretty small though. Only about 5 spools of Prusament in total. Maybe it was really humid that day in Prague. This taught me to always pre-dry before printing. Glad you didn't have any issues with Prusament though. Good quality stuff in general. Love your content. Keep it up.
On my gen 1 lulzbot mini I used to print primarily ABS and did acetone vapor smoothing a fair amount. I will say from this video that seemed a lot more effective in terms of coating and WAY faster both in the vapor 'immersion' times and especially in the re-curing times after the vapor was removed. A few hours was enough for the entire process typically. This material seems to be just as annoying to print as ABS, different issues, but issues nonetheless. I would take some warping or splitting over a clogged hotend any day.
What are the print vapors like for PVB? One of the main reasons I stopped ABS is that I am typically in the room with the printer and I didn't want to keep printing with those vapors around all the time likely slowly killing me.
it varies by reel, the red stuff was unpleasant but the prusa stuff had no odour at all. I dont think any were as dangerous as ABS, based on the MSDS, for printing.
The transparent prusa probably makes nice custom transparent cases for electronic devices, like creating see trough joycons.
Concerning Ethanol, at least here in Germany we have "Brennspiritus" with >= 94% Ethanol. Some other molecules are added to make it unfit for consumption and therefore exempt from the high alcohol tax. Rather cheap to get.
I used smoothed PVB (dipping method) when making forms for silicone molds.
- Lines is the reason i haven't bought a PLA 3D-printer yet...
- Brittleness is the reason i haven't bought a Resin Printer yet...
I use Mason jars to store my isopropyl alcohol for resin printing--the rubber seal on the lid works like a champ to keep the alcohol from evaporating (or absorbing water.) Not sure what they're called on your side of the pond, but basically, the square-ish jars like spaghetti sauce comes in, used in home canning.
I've printed a large pvb model with polymaker pvb.
I smoothed it with 90% IPA spray coats with a spray bottle.
I used a 0.6 as the model was huge, however the layer lines were 0.3 I believe.
This took probably 30 coats to effectively smooth it.
A very large pain in the ass
Right so I never comment on videos but okay. Clicked on this video because I was bored, didn’t need to know the info but yeah, still after watching I didn’t need to know it but I guess it’s nice to know. All I can say is, I was laughing so hard omg, this was so funny, did anyone else find this guy super funny, I’m not sure if it was on purpose but I really liked it idk
PVB is used to bond glass layers to make laminated safety glass.
i love reading the material safety datasheet for all of my liquids and aerosols!
it makes me feel like god
Denatured alcohol that is typically found in the painting section at most home improvement stores is high concentration ethanol. Denatured means they are something to make it so you cant drink it, bitterents, methanol, ect.
Not quite. The one you find in the painting section is usually mixed with quite a lot of methanol, which tastes the same as ethanol but is *highly* toxic.
"Denaturated" simply means there's _something else_ in it besides the "main" alcohol and water.
The one you buy at the _chemist's_ (pharmacy) is usually 70% or 96% ethanol, with the rest being water, and 0.1% of a safe denaturant (like denatonium) to make it taste bad so people don't use it as a cheap alternative to vodka.
If it specifically says "denaturated *ethanol"* it's probably safe (just ethanol, water, and something bitter). If it says "denaturated *alcohol"* there might be other alcohols in it (like methanol). Still mostly safe to _handle,_ but definitely, definitely don't even _taste_ it.
It’s a mystery why PVB hasn’t caught on…..
I used to make my own PCBs. Started in the mid 70s using a resist pen. Then transfers & tape, then X-Y plotted masks on film and last DIY boards were made using laser printed film resist masks. Can’t see many folk today making the effort.
This seems a lot more cumbersome than SBS. You can smooth it really easily by brushing on Limonene. It also prints clean and doesn’t absorb moisture. Is SBS not available anywhere outside South Africa?
I think it's pretty equivalent, but SBS is definitely hard to get hold of here. I might try to get some.
There's also SBS aka Watson, that can be smoothed with lemonen aka sticker remover
Cool mist humidifier for your alcohol vapors, in a cylindrical container with 3 slow moving fans across from each other on a 45 degree angle for even application and a power bar that has a timer for consistent results.
Could this be used as a slushy to paint over PLA+ prints in example?
I am thinking of rather large prints und prints which need precision.
I was thinking dissolving some PVB in alcohol might be an alternative to epoxy.
I'm not sure! Would be worth trying as a safer alternative to the current version of painting with resin
You make Anarchy sound bad.
🤘🏼❤️🖤
Thanks for doing this testing. It is a great option for printing things you don't want to paint or sand. I have been using a .12 layer height and Elegoo Rapid PLA+ with my Qidi XMax3 and I must say the layer lines are very hard to see. For most applications it is good enough. If it's something you wanting to paint, a quick sand of 220 and some filler primer and Bob is your uncle. The great thing about this new generation of printers is it is feasible to use these tiny layer lines and not have your print take 3 days. I have tried a ton of PLA brands and the Elegoo Rapid is the best and it is cheap, only $16.99. It prints better than Qidi's Rapido filament which I find quite ironic, since I use the Rapido filament profile with the Elegoo.
The tool you showed was to separate the tracks on strip board, got a couple 25 years old. LOL
PLA is soluble in both ethyl acetate and chloroform. But chloroform is hard to come by and dangerous. The surface becomes soft as a result of the treatment, but hardens again after the solvent evaporates. We can also make waterproof objects by brushing with a solvent. I made a water cooling block for an RX570 video card. I still use this now.
That was really funny, even by your standards :)
Nice to see Gordon again!
Another application would be buttons, like clothes buttons, and possibly moulds of any kind would benefit from getting this fine grain texture instead of layer lines.
The marmalade vase is my fave :)
Great video showing all kinds of smoothing methods! I'm a fan of the spray bottle on a mesh rack. Just need to be careful not to get dust or hair on it since it will become a permanent part of the print...
PVB is good for mold making as it burns pretty clean
Wire wrapping tool. Used it a few times in Ham Radio wiring.
Actually, no. It's a stripboard cutter. Similar, though.
with IPA the more surface aria you give it the quicker it will evaporate so if you want to get rid of it quicker get large shallow pans to pore it in to evaporate away
also if your painting the part the best way to get rid of layer lines is to use a good base coat that is made to fill imperfections
I am interested as always but gotta say I love layer lines. If you can't defeat'em... I try to design objects where a 0.33mm thick line is good enough for surface details and take care of equalizing the flow preview to have it all smooth and...minecraft-ish but with a coherent surface.
All a different matter when printing functional parts or highly detailed shapes, ofc.
To be clear heat creep is the problem for a blocked nozzle, so a water cooled hotend does not need to open the enclosure?
correct! this is why water cooling is great (and I hope to see it on retail machines!)
Here in the US you can purchase 99% ethanol at most liquor stores, in most states.
_"moderately non-dangerous chemicals"_ 👍😬
Does the material stink either during printing or during IPA treatment? The reason I ask is that acetal bond is hydrolytically unstable and it could release butyraldheyde which is pretty nasty.
Interesting , it would be quite easy to convert your cloche into a forced air vapour chamber, simply get hold of a small fan unit around 2 cm put that in the bottom along with the battery and switch or wire it into a old USB cable, assuming it's 5 V fan, drill some holes in the base of the cloche then seal the base with a piece of plastic or print something to cover it so it doesnt pull air in from outside. Hey presto one forced air smoothing chamber. It will speedup the smoothing time ten fold for sure.
You can also get IPA as an aerosol. Might be worth a try.
Doesn't Polymaker make Polysher for diffusing mist?
I got Eono PVB from Amazon.
You have to dry the reels, preferably not with heat alone, better to store it in a box of silica for a week or at least some days.
You have to keep it absolutely dry, probably also while printing, this stuff will dry your room.. but at what cost :D
I smoothed using a spray-bottle and found issues.. my printer nozzle didnt print very even, so where small pockets formed at the surface (might have been still too wet) i got cavities and bubbles. Also, you probably also dont want too much to seep into the inside of an enclosed part as smoothing too fast will then put too much alcohol inside it, ruining it afterwards.
Also best to hold the part in a way where the droplets can quickly drop off or dont bother too much.. maybe a quick high speed fan burst could help to get it off.. vapor smoothing probably avoids this.
Im totally new to 3d printing, i bought a Ender 3 v3 ke, because its entry level and supports 5 or 6 different filaments and i can print from my phone, laptops/ROG Ally or usb stick. I was going to go with an Ender that can print nearly 12 inches but it only supported usb flash drives. The v3 ke had a lot of features for a really great price. If i like 3d printing i can then get a better printer later on.. now i just need something cool to print lol
Great video!
osha would be proud of you talking about the msds.
*HSE
@@LostInTech3D US Americans
😛
What about placing a fan inside the vapor chamber to even out the atmosphere surrounding the print?
You can yes, subject to making sure it doesnt cause sparks
aight! gonna smooth my filament in jagermeister I'll be right back
Don't drink it after 😂
Does printing in PVB release toxic fumes?
Inevitably yes, but I get the impression it's nominally no worse than pla or pva
Printing in *anything* releases both toxic fumes and microplastics. Most people just don't notice with PLA, but who knows what the effect will be in twenty years? Personally, I stay the hell away from my printer when it's running no matter what plastic is in it.
wow bed glue now comes in 300m long rods
this may sound silly but what if someone took a rotating stand (like a record player) and a heat lamp or ceramic electric heater and rotated a 3d printed item for X amount of time? would this work? then after it is heated cool it off or wait till it turns room temperature.
Here in Poland you can buy 95% ethanol at liquor stores and 99,9% at specialist shops or online.
layer lines are beautiful
Just a thought, PVB Supports, with PLA printed part or other material that does not react to vapour smooth. then after about 48hrs the PVB should mostly have turned into a liquid and act as a sort vapour dissolve support interface
That's literally what PVA filament is for 😁
@@LostInTech3D huh, I had no idea there even was a PVA, I was aware of water soluble though. May have to keep that in mind when I finally get around to that tredrack.
"we would all be drinking it and not pay taxes on it"
Damn, here in Belgium you can just get 99% alcohol in a store, and it is already taxed...
thanks for the very informative vid! I never knew PVB even existed... may be interesting to play with (specially for making master copies that need to be smoothed before making a silicone mould from it).
🤔I'm curious if the PVB smoothing processes would still work with the more readily available 70% IPA, I imagine it wouldn't react as dramatically which could help prevent the dissolved PVB from getting too soft too quickly (unless the 30% water+stuff makes it swell).
👉also, with the vapor, I'd imagine using a larger container & adding a small battery powered fan would prevent the bottoms to become too saturated... just a thought.
🤓needless to say, it would be awesome if you could make a follow up vid.... cheers!
For the time, hassle and mess, I think I'll resin print parts if the layer lines are problematic. Maybe PVB would be good on a large format FDM printer to print lampshades and similar items.
I mean, you can print without visible layers, you just need a very well tuned machine.
-dampened stepper motors with a clean output
-a printer bolted to the table and supported at the top (if it's like my cr10, i have a piece of packing foam, cut from a computer case shipping box, that's cut such that it nests between the printer and a cabinet above it. It's not 100% rigid, rather it takes the approach of "soaking up" the vibrations.
-good clean nozzle. you need to make your own nozzles for that or buy a ton of them and make sure they are well machined
-good platen to nozzle calibration
-the belts shouldn't be slack, but they shouldn't be tightened to congo drums either, especially when you have a dampener frame between your stepper motor and the frame. Super tighening your belts damages your printer and creates unwanted vibration transmission
-obviously a good slicer
-more lines in all curves. if a circle has sides, your computer fu needs polishing
-clean filament
-quality tubing.
And this is the starting stuff.
To get an idea of how fine the prints get, i once needed an extension for the remote activation cord of a Praktica MTL3. The OG cable is short and long ones are super difficult to find. That fit, that is. I found a 5 meter cord from another camera, but the plunger was too long for the MTL3, so i took the button off and printed an extended one. The threads are less than 0.5mm between pitches, super fine. The print was so smooth that you can't even tell it's a print. You'd think it's cast and machined. The whole part is about 10mm OD and 21mm tall, printed with no raft, just a sacrificial sanding surface to account for the inevitable elephant foot that happens when you print with cheaper filament that doesn't have the exact specs. This an OG CR-10 printer running on the OG, factory shipped program, OG bearings, motors, just about everything except my modifications are original from all those years ago.
The better you setup your machine, the better the prints are. Out of the box, all printers are rubbish unless you pay 50k, and even then you should usually have the company rep drop by and do the setup proper for you and even then you can optimize. I remember when we got our first printer ages before, when the patents were still locked. The rep finished their work, was happy with the setup and our engineer looked at it, scoffed and by the next week the printer was running even better than factory because she reinforced the structure of the machine and cast a concrete slab into the bottom of the cabinet the machine was sat upon.
Pused layer printing is that.. layers, so in the end you always have layers.
If you have applications where layers would be very bad (e.g. fungi and bacteria being between layers), you need to smoothen it.
I have matt fillament that doesn't show layer lines. Glossy means more visible layer lines, which also shows imperfection more. If you are American then just throw the isopropyl in your huge v12 engine fuel tank.
You can buy high concentration ethanol. It's called Everclear
Best use of Jack Daniels I've seen in a long time!
I'm always against alcohol abuse... But that's actually a useful way to use that damned rocketfuel.
I'd rather drink 80% moonshine then JD.... At least the % makes up for the rocketfuel taste in that case!
Gonna have to look this PVB up!
Is there transparent PVB for smoothing? I'm still looking for a glass-like filament. A way for smoothing an alternative material (PETG) would be welcome, too
There is, but it's not that transparent, it's just colourless and translucent If that makes sense.
@Tech3D Thank You
FDM prints will never look completely transparent (even with a lot of smoothing) due to the way the process works. You always get irregularities between the layers, tiny trapped air bubbles, etc.. At best, it'll look like something halfway between glass and that "privacy film" people put on bathroom windows (i.e., it looks almost transparent if you press something against it, but milky translucent from a distance). Some parts may end up almost transparent after smoothing but it's not something you can control.
If you need glass-like transparency, make a model, smooth it (by whatever means - ex., sanding, filler primer, etc.), then use that to make a mould for transparent resin.
Take a look at SBS filament. Its got strength, impact resistance, and it dissolves in d-limolene, and prints like PLA (like PVB, too).
Comparing the MSDS for acetone and anhydrous ethanol, acetone appears to be the safer of the two chemicals. It's an irritant, certainly, but aside from a lower flash point, it has a narrower range of explosive mixture and a higher autoignition temperature. Also, the health risks seem to be less and less acute for acetone.
Help?
🤣 yeah, weird one isn't it.
I've not tried it, but you might be able to get more purer ethanol in the form of BioEthanol (~95%) assuming by your accent that you're in the UK, they sell this in B&Q, although the pricing is pretty much the same as IPA, so not sure if there's any benefit.
weird, I mean I don't go looking for that in B&Q but I never saw it.
99% ethanol in Poland you can buy in every grocery store 🙈 also used for cooking. And if it is for technical use (artificially poisoned) you can buy online and get delivered if you can pay for it, I used to work selling it online and minimum quantity was 5L, 30L max via UPS (per package ) 🙈
95%. ("spirytus rektyfikowany"). Also "denaturat", that in good. old days was 94-95% but now you have to read the label carefully, as you can buy something that has only 60% of alcohol in it
Curious if you tried Polymaker's PolySmooth. Not only has it been one of the OGs of PVB, but they even made a vaporizer to do the smoothing for you. Now, regardless, I have both PolySmooth and Prusament PVB and have yet to get any good results with smoothing it. I've seen others do it, and when asked, they indicate they just just a spray bottle and that you need to do (basically) dozens of coats. I tried to do 3 coats with a spray bottle and fumigated the room... so next time I'm doing it outside. But thank you for doing a bunch of tests with it for easier evaluation on how to do things and by how much.
Spray-bottle and then put it in a closed box.
@@tarakivu8861 will give it a try
If layering without evaporation is a factor in the painting method, how well would hand sanitizer gel work? They are at least 60% alcohol. Could it not give a more controlled method over how smooth you wish the surface to be?
hand gel has other stuff in it, I think it might leave it gross and sticky. Depends on the hand gel I guess.
Could you make a PCB circuit board by drawing your circuit with glue, then pressing gold or silver leaf to the glued areas and removing the excess?
you ...could? I dont think it would carry much current though, the stuff is very thin
@@LostInTech3D Fair enough, I know nothing of electronics, just a thought
In some states in the US we can buy 190 proof (95%) ethanol in the form of Everclear.
I checked, you can get it here but there's alcohol duty on it 😤
You can buy 95% alkohol in Poland with ease. It's sold in almost every grocery or liquor shop. It's callad "Spirytus rektyfikowany". Nobody really drinks it. It is mainly used for homemade flavored "vodkas".