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Swedish Gearbox Shaft Part 4: Keyways & the Reveal!
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- เผยแพร่เมื่อ 5 ม.ค. 2018
- Final video for the Swedish metric shaft. This episode I mill the needed keyways in the shaft. I'll show a couple of the tricks I use to measure keyway widths when milling to a precision size.
We also take a look at some of the other machined parts I worked on for the gearbox, some of the gears, and the actual gearbox itself! It's not completed in this video, and there is another section that sits on top of this one that makes up the completed unit. I hope to share more of it later this month.
You can support this channel by becoming a Patron. / abom79
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Hey Abom, your father would be very proud of you as a son and as a machinist, any employer would be proud to have you work for them. Your work ethic is A1 and your workmanship is the best I have ever seen, you are a perfectionist. Keep up the good work Adam.
@@justotalkalottashit8392 I was literally about to comment the same. This old video really shows how much weight he has lost leading up to today.
Great job Adam. You and your fellow machinists, the mechanics and technicians at Motion Pensacola do such great work. Your customers are lucky for sure.
As a Mech. E. student getting real close to getting out there in industry full time, apart from just how entertaining and interesting your videos and professional work are, it has really helped me better understand how the things that we engineers design out on paper and computers actually come to reality, and to do so at the finish and tolerance required.
To you and to all the other highly skilled machinists out there, thank you. You guys and the work you do always continues to impress me. Without you fine ladies and gents the world as we know it would be unrecognizable.
Keep up the great videos!
Thanks Dan!
I hope that where ever you are getting your training, there is an actual shop to train in as well. My grandfather, as a victim of cooky administrators who figured that they could cut overall costs at their college by shutting down the machine shop or practical portion of the program. He was told that these were engineers and didn't need the practical experience. Well how the blankety blank blank blank can you design something if you don't know how to make it?!!!!!!!! I heard a story from a guy who was a certified welder. Went out on a big oil pipeline job (not the original Alaskan pipeline). The engineer told the welders not to touch the settings on the welders (stick). After working with it for a while, the welders went back to them to tell them it wasn't working, that the welds were no good. They were instructed to continue as told. Well, a ways down the road the xrays were started on the welds. Every single one of the welds to that point were bad and had to be re-done. It was at this point that the engineer told them to go ahead and do what they needed to. I've heard my fair share of other mechanical stories. If I remember, my granddad was really ticked off. Yeah, part of it was going into early retirement, but also because he knew the importance of having those students get the practical experience. Adam, it is a pleasure to watch you work. It's very clear that you have learned a lot from both your father and grandfather. It speaks well of them as your senior relatives, but it also speaks to your willingness to learn, not only from them, but from others, as well as not being afraid to try new things and learn from them.
Always go to the shop, every chance you get. Working as an mech enginee-nerd for that past 35 years I can tell you without a doubt that going to the shop should be mandatory. You will learn soooo much from those guys. Good Luck!
Dan Zanko - The machinists I’ve spoken too say the biggest problem engineers give them is ridiculous tolerances. For a guy sitting at a CAD desktop, there isn’t much different between a thousandth and a tenth. It’s just an extra 0 as far as (s)he’s concerned. But any machinist will tell you there’s a HUGE difference in effort and cost between 0.001 and 0.0001.
KEEP ON MAKING DADDY PROUD AND MOMMY .YOU WILL ALWAYS BE THE SON OF THE YEAR. I AM FROM GHANA WEST AFRICA I HAVE BEEN WATCHING YOU A LOT .BRAVO .BRAVO TO YOU AND YOUR FAMILY. THANKS
Hi Adam, as below, a great job by you and your co-workers (office staff included). And a big shout out to Motion Industries for allowing you to include this material in your portfolio. This can only enhance the profile Motion Industries have within the sector. Kindest regards. Joe.
This guy is awesome he is an amazing Machinist extra thumbs up he's a master!!!!
Very beautiful job Adam! Thanks for sharing it with us.
I just realized .. you're like the Bob Ross of machining, and that's saying a lot.
And here we're going to insert some happy little bearings...
BlackEpyon and those chips need some more friends...
No room for happy mistakes though...
I can't remember Bob Ross ever painting while having a runy nose, (sorry but it's one of my 'buttons'.. for the rest very interesting vids...
Great work 👍👍👍👌😉🇨🇿
I have been binge watching your videos. You sir are an artist and your skill is just incredible. I love watching you take a piece of blank steel and make something so precision. We need more craftsmen like you in this country. Thanks for sharing your passion and knowledge!
say thank you to the boss man for letting you film....if i ever need some heavy machining, i know who i am going to use, such fine craftsmanship!!!
alex4alexn
Big thanks to you and your shop for allowing us all to follow along on these projects!
That's a photo that only you can describe but your work will live on. Wish I had one of my Grandpa master of all with my pops amd then me. I'm still carrying the torch proudly in the industrial boiler business and proud of it everyday
I am a mechanic from Germany, with a 3 1/2 year training in the company and in the vocational school. And we only know about America that there is no education there. But when I see how you working, I am very impressed with the professionalism of how you do it all. Wow
Adam Booth = master machinist. Super nice guy too.
Thanks Glenn!
Anytime Adam!
Adams 'mistakes and blunders'....? ..It would be short...and no repeats....
don't make his swell up too far :)
Great old school manual machining! This is the way I learned as a Tool Maker in the early 90's and provided a solid foundation when later working as a machining engineer after finishing a mechanical engineering degree. We were turning out 11,200 con rod pin bores per day on a 3 station machine holding 3 tenths total diametrical tolerance with a cp and cpk of 1.33 all day long. Proper support and clamping was key to that process and probably the most undeveloped skill among my peers who never did manual machining for any amount of time. Great video!
Now a couple opportunities to improve accuracy. The brass isn't a uniform thickness so trim the top first to make sure your indicator doesn't come off the highest point of the diameter when trimming the sides. A radius trip indicator is especially susceptible to running off the centerline. To find center, trim both sides instead of using the mechanical edge finder. Statistically they just don't repeat accurately. 100 tries and you'll get the same reading 97 times. Finally,, how do you know the location of your datum? I assume it's through the center of the shaft, so did you trace the diameters you sat into the V blocks for tri-lobing since Mics won't pic up that condition?
Again you are absolutely awesome my father used to do some similar work he also metal sprayed and welded then machined he worked for allis chalmers many years ago.
I wish he was here to see the awesome CNC technology we have now.
Seriously, that is awesome machining. Big parts like that with all the contours, keyways and threads. Much better than new.
I really liked how you jumped between metric and imperial measurements without any drama or hassle. That says you're an absolute professional in the Industry.
Yep, no griping or bitching from me. Just get it done!
job well done adam. you should be proud. most people don't realize the level of stress involved machining pieces like this. one awe shit can cost a lot of time and money. thanks for sharing
I enjoy watching the setup more than anything. Thanks for taking the time time to show it.
Excellent work by an excellent workman and technician.
Honestly I have no idea 90% of what you say...95% no idea what stuff you do are used for... But 100% can't stop watching lathe work!
I'm a wood turner but this fascinates me for some reason.....your attention to detail is unreal ....a man doesn't have to use a brush to be an artist...
This was like saying goodbye to my oldest child. It brought a tear to my eye seeing it completed. Man I would love to work on that stuff.
Nice gearbox and beautiful workmanship.
You are A king of an industrial work
Well done sir. It is always enjoyable to watch a true craftsman.
Nice work Adam! I can't imagine how you feel when you get close to completion ("just don't make a mistake" must go through your head). When you finally get to the finished piece, there must be huge relief...and a sense of accomplishment. Awesome series.
Your “not too shabby” is my best case scenario. Lol
They don't come any better than you, you are one of the best
Thanks Adam for all the footage on the gearbox machining, really enjoyed it, so nice to see things come together after all those hours spent getting it right first time, hope you have a great vacation.
Fantastic result. That keyway milling would give me an ulcer. You're at the top of your craft, sir.
Adam, thank you I had forgot that I had already watched the first two in this series, I watch them again, what I thought was very interesting was your explanation of disengaging of the half nut and reengaging it would affect the metric threads on a imperial lathe.!.
I have a set of Johanssen blocks. Here in Norway they come up from time to time in the used market. I love Swedish machine tools.
You get finished with a job like that and you feel like a surgeon who performed a life saving operation and see the patient walk out of the hospital. You and your company should feel proud.
Having seen the gearbox I'm left thinking that the casting must be stronger than it looks. The weights and torques in use must be considerable and I was expecting to see a heavier casting.
Adam the gentleness and humility in your voice is a joy to listen to.
Very inspiring young man. You have an epic amount of minerals fella. Mum & Dad definitely are proud of you. You got class man.
Monster parts .... , always a relaxing and learning experience with you Adam .
I don't know what this is or how it works, but it's so amazing! The precision is insane
Though this is an older vid, a huge thank you for allowing us to see into your very real business, machining very real parts, in a very real way.
Another fine piece of workmanship , Mr Booth !! ))
Amazing 👏🏻👏🏻👏🏻👏🏻
I'm Brazilian and I really like your channel! congratulations!🇧🇷🌸
Adam,
I'M in Australia.....another story. I am a retired US MARINE.
First, your Kearney and trecker machine,when was it built?
My uncle was with the company after the second world war.
He was instrumental in the first use of computer controlled machines using punch cards!
Another machine has Minneapolis Minnesota on the side.
I lived there for 10 year's.
Third, my son lives in Orlando.
Small world .
Mark Dombrowski mhd666@bigpond.com
😎
Coolest thumbnail yet!
When I first saw the thumb, I thought it was yet another clickbait photoshopped thumbnail. Then I noticed it was Abom79 and said to myself, no it's legit.
No clickbait from me. I do however try to show something from the video that’s going to get the viewers attention! 👍🏻
I always look forward for the next part of the video everytime Adam made a job, and I always check my notifications to see if he already uploaded the next one. Time runs very fast if you enjoy the video and I never get bored. You always share your skills on how to do the job. More powers and Happy new year to you and Abby.
Very small gear units amaze me as well as very large...WOW!..Nice work ABom
At least someone is getting massively shafted. Good job Adam.
Like the Abom size v blocks! Interesting optical illusion (at least on video) that the new shiny shafts look bigger than the old ones.
Super high quality work, very nice. Damn 30 000lbs, massive.
i might not understand anything he says but damn i love seeing those machines in action!!!
I like the way you show every step. Especially the measuring. Keep up the videos.
Calls perfect, not too shabby.
That housing could make a decent size bathtub.
''Hi honey, wanna relax in the hot tub?''
''Once you clean the gear oil out properly, yes. Last time I had to shower with hand cleaner for a week''
You spelled hot tub wrong
i am a mechanic and i repair gearboxes from time to time, i usually grab them and support them on my chest, but looking at that one i think it would be the last gearbos i pulled down.
There is something so satisfying cutting threads. Great vid.
Very fine video of great work. Your skills at set up always impress me. When I used to help graduate students build research equipment one of the hardest things to convince them of was the need of care in setting up any kind of job on a machine tool. I wish I could have had them watch your channel! Have a fine 2018!
Thanks. I take pride in the parts I build, and I take care in not damaging them while in process.
I love how cool,chill, and composed you are in all your videos.. Good job!!
Beautiful work y’all I can say about it you do beautiful work.
Holy moly, that thing is huge! I imagined it’d be large, but this took me by surprise.
Great learning opportunity for me :) thanks, man :D
I don't even have a milling machine and never used on but I love watching you video's. great job 👍👍
Pretty awesome. I had the privilege of helping out at my buddy's machine shop that remanufactured machines called iron workers built by Buffalo forge
Holy smoke. That thing is huge.
That's what she said!!! Yeah I had to say it. I was baited. I'm so ashamed: (
Ну и ну...П Р О Ф Е С С И О Н А Л.А главное не спеша все проделано.До самой малости предусмотрели..Мы из Киева,сами много лет слесарями работали.Имели 6 разряд..Но такого уровня изещренности и в точности редко можно увидеть.Б Р А В О....Да множится талант ваш
What fine workmanship Adam.
Bro, I'd be scared sh!tless to make those cuts, amazing work!
Looks great Adam, sure hope we get to see the finished product. thanks for posting
Wow, I watch a few machinist channels. I don't recall anything as large as this mill gear assembly being worked on on the others.
Pretty impressive to see a gearbox that must exceed several thousand pounds being repaired.
I always enjoy your vids.have a good 2018.😉
Nice to see, how many old mashines are used in the shop. In the German Company where I am working, all mashines are 5 axis CNC operated hitech monster. Only the older mechanics have the knowledge, how to drive this old milling mashines and lathes.
Very nice work. Always had pleasure taking blank chunk of steel and "turning" it into the finished product :)
A big thank you Adam, for yet another supurb vid. I enjoyed every second!
Big thumbs up from The Netherlands, europe.
Fantastic video, great machinist love more please.
Congratulations on your work..... Very good!!!!👏👏
Beautiful work!
That is one hell of a part and your skills are fantastic great job Adam enjoyed the whole series and many more of your videos
Thanks for showing the small assembling Part! Great project, and you made it!
You have an interesting job. I wish I had taken the time to learn a trade. Thanks as always for sharing
that seems like a neat place to work. best part of the trade is rebuilding and repair or being able to salvage something IMO. thanks for sharing.
Came for the run out, stayed for the rest. Well splayed sir.
Your videos are amazing and enjoyable to watch... thank you. Learning so much!
Great vid Adam.......Excellent machinist work!!!!!
Nice job, new parts was very beautiful.
Damn good set of video’s once again Adam! Keep it up!
loved that............the way you play with the machine.
Holy Crap! That thing must be about 6 Abom's long; great work, thanks for bringing us along for the ride😀
This is so relaxing to watch thank you for the video
ABOM - We are going to miss you!!!
You and Abbe look like a great match !! Go out, have fun, screw the videos. Like I said, we are going to miss ya!
Love to see your Works.
Always so good as possible.
Yay pt 4!
You do look after us Adam!
Geeeeeeeeez. Dude I couldn't imagine installing that momster. Good job
Top Job as Per Normal Adom, Just such a great finish. Happy New Year from Australia
Very nice job. I've seen similar gearboxes on a much smaller scale, but one that size is pretty impressive.
Nice work. That was a heck of a job!
Is there a vote for the best series of videos on TH-cam ?. If not there should be. Thanks Adam.
There was a vote last year by the TH-cam viewers for there favorite channel.
I received that during the Bar Z Bash. 👍🏻
And rightly so
Archimedes: (paraphrasing) Give me enough leverage and I can move the world
Abom79: The world huh? I'll be honest I don't usually take stuff that small, but this sounds interesting so what hell, why not.
Was nice to watch this vid with measurements i understood for a change
Another great job Adam!
I know its a few years ago now but it would be nice to see them put together when in house ,lovely looking shaft's btw
I love all the watch parts you make ...
Tremendous job Adan
M!
That's some Abom sized gears! Hope you had a great vacation and a happy 2018 Adam!
Tons of respect.