Make Your Own Bead Roller FROM SCRATCH - Step By Step!!
ฝัง
- เผยแพร่เมื่อ 30 มิ.ย. 2022
- On this episode of Make It Kustom, I finally build my new bead roller from scratch! Follow along step by step so that you can gain ideas for your own bead roller build. I've included the links and parts list in this description. Good luck everyone!
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CNC plasma email- elio@peperonifab.com
www.mcmaster.com
Gears x2 - 6325K37
48" shaft x2 - 1346K41
Flange Bearing x4 - 6338K436
Shaft Collars x2 - 9414T19
Adjuster Bolt x1 - 91253A389
Bead roller drive system
www.eastwood.com/eastwood-bea...
Caster Wheels
www.amazon.ca/Swivel-Rubber-C... - ยานยนต์และพาหนะ
Seriously cool! So many channels are about the big dollar tools and it's amazingly refreshing to see someone create their own tools but also share the how to so that just us regular guys they have a shot at building them!
Right on thanks man! I want to share as much as I can!
To prevent the chip strand from get too long just pause in your feeding of the bit. This breaks the chip and also gives the cutting edge a chance to cool which will prolong the cutting edge. Also, some coolant made for drilling and lathe work wouldn't be a bad idea either.
Another solid video, sir!
Like my granddad used to say "I love work. I could watch it all day!"
Yeah I definitely think I should get a drip feed at least for cutting. Rapid tap smells great but doesn’t do much for cooling 😂
@@MakeItKustom Even WD40 works better than nothing. At that point I started laughing and said "You didn't need to tell us you aren't a machinist" :-D Great build btw! I want one now!
@@MakeItKustom Flood coolant is the best but splatters the camera.
Literally building this right now! Salvaging the drive and bushings from the baleigh 24” that wasn’t quite cutting it and fabbing the rest. You’re absolutely THE MAN! So kind of you to share the files and all of you knowledge. Been fabricating and building cars for many years, self-taught and I’ve picked up on so many little things in your videos, whether its a tad different way to think about something, a technique I’ve never used, or even just a couple words that made something click! Keep up the good work!
that baleigh stuff is so outrageously priced i think you can find it all cheaper in Alibaba if you look close i believe its the same stuff maybe im wrong its funny every tool company sells the same exact machines different prices they might tweek it a little paint it what ever but...
Hey Karl, another great tutorial. Always a good thing to know how to make your own tools. The quality of many store bought tools is lacking. Thin metal and cheap parts seem to be the hallmark of today's tools. Building them yourself insures the quality of the final product. And if you build it, you know how to repair it instead of replacing it. Thanks for sharing your expertise and we'll see you next time.
Thanks so much Kieth! I love building tools for those reasons and also I find it by knowing exactly how it works you kind of know how to use them as well!
@@MakeItKustom Will you be making any more of your tucking hammers with the nylon plate and the shrinking stump brackets?
*Karl, just for entertainment only you should check out Jimmy's World and the Jan 16 '22 Beechcraft Bonza C35. Flaps and V-tails were magnesium and got **_crunchy_** over time showing a white powdery corrosion. Each of those V tail stabilizers (aka ruddervators) prolly 48" x 10" x 1" thick are bead rolled aluminum and ...(wait for it)...$10K a pop. That's six billion dollars in Canadian... I mean $13,000 each in Canadian money. Either way they look very simple and I'm sure you have to get them inspected by FAA etc but hey... looks well within your capability.*
Legendary build Karl. There are never enough tools in our sheds, no matter where we are in the world. Cheers from Australia 🇦🇺 😀
It is clear that provided you have a metal lathe, a milling drill and everything you need, you can make your equipment yourself, it is not at all within the reach of an amateur. Here in France, getting a second-hand horizontal lathe, milling machine costs a real fortune, everything is in the hands of particularly greedy merchants.
SO impressed with your talent and willingness to share it with others. This is now on my build list :)
Just finished building the main body and stand! Drive system and all the gears etc are on the way! BTW people, eastwood is having a sale right now and I also found a 10% off coupon that doesn't seem to get old. It's "bleepinj". With the sale price plus 10% off it was about 425 after tax and another 20 for shipping. Thanks Carl. Your videos are always playing in the background in my shop and they help keep my ADHD in check and me on target. 🤙
I like your cheer!
I like your positive outreaching motivating charisma!
I like your builds!!!
I like your content!
I like your channel!
Keep it up and keep bringing your devoted always smiling great talent!
God Bless everyone!!
Thanks so much I’m glad you are digging the channel! Cheers
Definitely a nice build! I enjoy your videos, because you go into detail about your builds. You also include the oops factor when you have to make an adjustment or have figured a better or easier way to get to the end result. Thanks for sharing the files for this build.
Appreciate someone who makes their own tools.
I've already made my own welding cart, engine stand, and a cherry picker with larger flotation tires. Makes all the difference being able to work on the "heavy" equipment out in the dirt. Nice to see Eastwood already has a motor speed controller available along with the dies. As I now see my next project.
I watched the whole way through and was completely fascinated.
I had no idea what you were making until the end.
Great job. Great mind.
Thanks.
Aloha Karl, the long video doesn’t seem long when you teach us so much. It’s unbelievable that you are willing to share those files. You inspire me to try and make things on my own for my projects when I could just buy it off the shelf. Mahalo for sharing you knowledge. 🤙🏼
Aloha! It’s my pleasure to share as much information as possible to keep the industry going! There’s so much that we can all do to help each other
This video is well worth the time it came out to. Yes, we all can learn a great deal from your effort here. Thanks!
A charm to watch your videos, again and again, you are a source of inspiration, I love the ease you have to build things, to invent simple ways of making tools, a greeting from Spain.
Thanks so much! Cheers
When you modified the Bushings to remove the slop, I 've heard a machinist call the method "swedging" . He said that he used to do it to pistons to make up for "oversized" cylinders walls. Great video you made !!
Well that sure did brighten the day. Great video. Thank you for all the time and effort which you had taken to entertain and teach us.
You’re most welcome thank you!
Love all of your videos, especially the budget tool builds. Keep ‘em coming!
Karl, another awesome build... can't wait for more. You my friend are truly inspirational. Thank you for sharing this experience.
You’re so welcome Ron thanks for watching I appreciate it!
Great job.
I use 16g all the time, be great to roll a bead in it now thanks to you. Thank You for sharing
Wow this project turned out fantastic. Great design, great application, fantastic workmanship, and welding. you are a true educator the way you explain and show how to build correctly. Just one thing, to keep some of your subscribers happy, paint it pink.
Great job Karl I definitely think I will be building 1 of these class. Thanks for the video.
Amazing class about fabrication and technics to make useful tools,you inspire me so much, legend
1 hour and 38 minutes of juicy awesomeness. Thanks Karl, well done mate!!
Thanks Andrew glad you like it!
Awesome content as always and providing the DXF files is really amazing!
Hi Karl, When you are drilling holes on your mill, instead of having to line up each hole, use a stop that is consistent, in this instance use a piece of steel across the outer face of the vice jaws as you position the piece you want to drill the hole. That way your holes will be all aligned with a common face.
when using the boring head, use the quill power feed rather than the table, will give you a consistent finish too.
Regards Dennis
Thanks very much for the tips Dennis! That’s very helpful
I have the Eastwood setup for my garage. Im just starting out and didn’t want to make my own. I’m getting a feel for how the machine works and becoming more comfortable using it. Even though I currently won’t be making my own, your video gave me a way better understanding on the setup of this tool and what to look for when operating one. Yes the video is long, but totally worth it! Thanks!
That’s awesome! And since you have one already if you want to upgrade it, you have many of the parts
Great episode. Good information. I have the sane Eastwood motor on my rig. 16ga. Seems to push the motor to its limit, but if you start off with a lighter pressure, slowly increase and double up on your passes, it will do the job.
Yeah it would be nice if it was a little bit more powerful but I think it will work fine for what we’re doing
What a cool collaboration! Thanks for sharing!
Keep up the tool builds, they are so inspiring. Got tons of ideas thanks to Make It Kustom Metal School! Thanks Karl!
You’re so welcome Brian thanks for your support!
I can see he is brilliant at what he does. Like his tutorials. I am sure many people don't or can't afford, nor have knowledge of using a milling machine. Making all these machines is beyond me.
Great news! I’m going to get started on it this weekend. Your videos are the best! Thanks so much.
Right on cant wait to see what you come up with
Great episode. Really enjoyed the whole episode. Thanks again Karl for sharing your knowledge with us.
You’re more than welcome. I enjoyed making it!
Karl sos un GENIO!!!, Thank you my friend for sharing your craft with such generosity. A big hug for you from Bariloche, Patagonia Argentina
hello Carl, you are not only an amazing humbled guy, but your metal work is also super great. Thank you so much for putting so many great videos on youtube. Learning is fun, especially from a pro like you. You should teach in a vocational school, God bless you and your family
Well done! Always great when craftsmen share info like this.
Right on thanks man!
I love how you use different tools to get the job done even when they weren't intended to work for that application. Great Video 📸
Thanks Jason cheers!
Great tutorial! I wish I had 1/8 the talent you have! Amazing.
Great video! Always a joy to take part of your projects, tutorials and knowledge :) Keep up the good work!
Thanks! Glad you’re enjoying it
Oh....I've been waiting for this! This is the one tool I really need to start building my Restomod street truck. Thanks Karl! Great video.
You’re so welcome and cheers!
Outstanding man! Thanks for the ideas. Maybe later I’ll build one, but for now I’m just gonna improve my small one.
Currently collecting parts to build this. Thanks for sharing
Awesome video Karl! I will definitely download the dxf drawings so I can build one of these, as soon as I finish building my cnc plasma table. These long format videos are phenomenal!
Right on John I’m so stoked that you like the format. I wasn’t ready for it to be this long thought maybe it would’ve been better in two
Impressive vid’s, after many years, passion in real life, taking time! Beautiful.
what a great video. I love seeing a young man with so much talent and work ethic sharing his techniques. your parents should be proud.
Thanks man I am so grateful to have great parents are proud and supportive
I can't tell you how rad it is that you shared your DWG files!! I was looking to build one of these instead of going down the path of upgrading a cheap one, and this is just amazing. Thanks man, look forward to seeing whats next
Awesome Mike stoked you’re gonna build one!
@@MakeItKustom what lathe is that
Brother I would buy a diy kit! I’m sure many others would too!
I have no desire or need for a bead roller however your videos are so entertaining and educational,I always pick up something I can use,you are a very engaging inspirational guy thanks!
Thanks man I’m so glad to hear that. Even though you’re not planning on building when are using one you can use some of the information in the video! Cheers
WOW !! Watch the whole video !! SWEET Machine !!
Nice video Karl. I'm not a machinist either but worked with some. When you are doing multiple holes in the same place you can put a stop on your mill vice and push the item against it. Saves marking out each item. Drill and tap a thread it the end of the vice jaws to fix a stop to.
Thanks Dave! I’m learning lots in the comments on this one
Great video so enjoy hand made stuff and the more complicated. Thanks for showing both ways.
Most welcome!
Wow that was definitely one of the best detailed videos you've done yet and the over all project turned out amazing, I lean something everytime I watch one of your videos. That would be a awesome tool an looks kool as well. Thanks for all your work, an keep them coming.
Well thanks man! I know it was a long one but I’m glad we did it all in one shot. Love building tools and I always will!
Good job dude! Very smart, accurate and simple! All the best in your metalworking endeavours!!!!👍
Thanks man much appreciated!
I have been wanting to get one a Bead Roller, but I never thought of building one, but now I have no excuse. Awesome
Any great job by a man with mad skills. These videos are so educational to me as I am a beginner at this metal working thing. Thank you Karl.
You’re so welcome!
Well thought-out,Very nice work, Great video, thanks for sharing
Gratz on your sorta 1yr anniversary. It has been a lot of fun watching you guys!
Thank you so much! It’s been a hell of a year!
Absolutely awesome video, who knew your channel could give even more than it already does! Thanks for the cool future project Karl.
You’re so welcome and thanks for your support!
Thank you very much for your spirit of sharing it
Awesome build, thank you for sharing.
What a great build tutorial! Pure quality.
Thank you sir!
Thank you so much for the video. And thanks for the files and part numbers too. Awesome video.
You’re so welcome and I hope that they are useful to you!
Awesome awesome and enjoyable video! Thank you so much for taking the time to make this video Karl.
You’re so welcome! Thanks for watching
Thanks for sharing! Great content and information!
Awesome job!! Very informative
It wasn’t till about two years ago a metal supermarket was built near me. Before that, there was nowhere to get metal from without driving 100 plus miles. Love that place!
Thank you for all you do. This was great, all your videos are great
Thanks Karl! Nicely done. 👍🏼
Fantastic tutorial as usual you are by far the best relatable teacher to me on TH-cam
Domo Arigatou 😊
Right on Kurt it’s so nice to hear that! Cheers thanks for watching!
I love these long in depth videos. Keep Em coming. Great Job
Will do thanks for watching!
Awesome bud and hopefully can get to building one soon
Awesome work yet again Karl, a joy to watch
Thanks Mark!
Man this is the kind of stuff that inspires me to want to learn new trades you sir are truly a great artist at what you do and I thank you for all the informational videos and keep up all the great work 👍
Thanks so much man I appreciate you!
Nice film and that roller works solid . Nice to create with your friends and family ! Keep em comin’
nice video. i don't think i'll be making one as i have a million other jobs on the go but i liked the idea of putting a cut through plate steel to bend it, that ones logged in the brain matter. i also like your workshop. would love it.
Looks amazing and works great. I'd put a guard over the gears at the motor side to prevent something from falling into the gears. Tools, clothing or fingers, etc. Enjoy
Yeah guard even came with it! Thanks chuck
Awesome, love the elbow grease with customization…. Even tools.
awesome machine I have been waiting for my CNC plasma to arrive which it did a couple weeks ago so I can build my own bead roller and you did a video before I could but your ideas are great and I am going to tweak them a little bit and I will send the video your way from my channel when I finish. after assembling and programming my plasma. I love your content thanks for giving me different perspectives on building my own machine.
You’re so welcome! I’m stoked that you were going to build your own machine and make it your own! I’m excited to see what you come up with
Really nice build, great video, love the channel, thank you for sharing your knowledge
Most welcome and thanks for watching!
Right on Karl! Awesome build.
Thanks Stacey!
It’s a love joy coupling! These are very forgiving! Great video!! Keep up the awesome work!
I was looking for this comment. Thanks
And the rubber insert is called a Spider.
Thanks so much Andrew!
Karl, Couldn't agree more with Dave Butcher. I use a 2 litre garden spray bottle (with pressurising pump) filled with whitewater (soluble oil coolant at 5% dilution) - just spray it at the drill to keep the end cool and wet. Otherwise excellent - I particularly like the tab and slot approach. Keep up the excellent work.
Great build Karl! Thanks for sharing!!! Boring head tips: 1. Snug the dovetail screws so the moving head has resistance & dia. adjust screw needs some wrench torque to move it, then leave them set. Properly set they dont need to be released/locked down hard. 2. boring bar can go in any of those 3 vert holes ( or in the horz hole for big bores). 3. rotate dia adjust screw in the other direction...it's not captive, needs to pull (you were over extended). Then after 1st pass, just crank in next cut...don't have to reverse & remove backlash each pass. Dial in your cut, then auto quill feed down as others mentioned and you'll get satin smooth bores. 5. multi cuts to sneak up on your dia then save a few thou for final pass. Follow these tips and you can hit +/- 1/10 all day, every day. Why bore to a 1/10 you ask? Becuz its what bad asses do :D LOL!
Rock on!
Thanks so much Robert I really appreciate you taking the time to give me the steps! You’re making me a better machinist!
Thank you Karl...you are awesome...and a hell of a fabricator ...that bead roll turned out great....love your channel...
Keep coming bro
..
Thanks Gregory! Cheers!
Awesome! You hinted at this around a year ago, been anxiously waiting for this video!!!
Ha ha yeah it’s definitely taking a lot longer than I had hoped
Such a cool video. A thoughtful design, actually making it with a CNC plasma, and a great videography and editing. No wonder it has so many views.
Great video, it sure was worth to wait!
awesome appreciate the tutorial and share I will be building one thank you for sharing
Worth every minute watching. 👍
Always Awesome to watch.
Great build, enjoyed it.
G'Day Karl, Most Impressive mate! Also, Thank You for being so generous, with your handy work. Regards Johno
What a great video I’m 70 years old now but what I wouldn’t give to be your age with all your skills and your equipment that you use the things you can make are endless
Thanks so much!
Very informative. Enjoyed.
Great stuff Karl
Think I’ll grab a motor drive from Eastwood like this and just use it in a harbor freight bead roller for now .
Your machine is exciting as it’s a rugged tool
Looking for your pull max build
Cool stuff !
Thanks for the complete tutorial of your bead roller.
You’re so welcome!
Damn Karl, that things awesome. Great video. Totally enjoyed watching this video. You always make me look forward to the next video! That's a good thing. Love the channel. Keep On Keeping On Brother! 👍🏻👍🏻👍🏻
Wicked video, great bit of kit for the shop
2nd. time watching your channel. Dude you have it figured out! Keep doing what your doing. You are extremely talented in how you present your topic. Your passion for what your doing is easy to see. I thoroughly enjoyed this video!
Great tunes makes watching your videos even more pleasurable. Some of the music people play is mind numbing.
Chilled lunch hour watching some great work.
Right on Gavin! Stoked to have lunch with you! Lol
Awesome video I think I've watched every video on your channel, always cool to see other folks in Canada doing some awesome stuff...
Wicked man glad to hear it! Cheers!
Another great one you guys, long but so worth it. Karl buddy you HAVE to get an anvil in your shop. 100 lb. plus anvil with nice sharp edges. So much nicer for getting square bends with a hammer!
Thanks for all the info and the DWG files.
You’re so welcome in and yeah I’ve definitely been looking for an anvil that’s not astronomically priced
really nice, thanks for sharing.