Line Boring and Bore Welding Caterpillar D10 Dozer blade tilt rod | Sir Meccanica WS2
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- เผยแพร่เมื่อ 16 ธ.ค. 2020
- In this video we are line boring and bore welding to repair a Caterpillar D10 dozer blade tilt rod that has a worn eye causing the bearing to be loose. We are using our Sir Meccanica WS2 portable in-line boring and bore welding machine. First is setting up and tack welding on the bearing mounts for positioning the line boring machine. We need to line bore out the worn cylinder rod eye material before bore welding to build up new material and then boring out to spec. We also cut the internal snap ring grooves using a Vertex boring and facing head from a milling machine that was modified for cutting snap ring grooves. The repair is completed for our customer by drilling in the grease port and cleaning up the rod eye surfaces.
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Hey viewers thanks for watching todays video of line boring and bore welding the D10 dozer blade tilt rod. This one wasn't badly damaged but still turned out looking mint. Have a good week see you next Friday for our last video of 2020! 😎👍
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Great videos. If it is any consolation, our dog gets more attention than either of us around here too.
I have one question though. You end quite a few of your videos with you leaving with the finished job strapped to a pallet. Is the job going to the painters or is that left up to the customer if they want to paint it or not?
it looks like Homey was reporting a Safety issue that he saw
I’m a big fan of you providing context of each part by showing it on the machine it came from. Super refreshing.
Thanks for the feedback 😎👍
I don't know WHO likes the bloopers more, the viewers or your wife filming them. Haha. DON'T change a thing. Happy Wife, happy life. Cheers
Totally!
Loved the bloopers at the end mate got a good chuckle outta it..just shows were all human
Thanks for watching to the end! 🤣
А смысл смотреть только начало? 😁
Another masterpiece from my favourite engineering works. Showing the actual dozer in action at the beginning was a brilliant idea - shows how the thing is used. As usual, the out-takes were worth waiting for! 😆 Pat the doggie for me please - he's an integral part of the team.
Hey Fred hope it's been a good end of year for you mate, thanks for watching and the great feedback. Have a great holiday season 😎👍
I've just come home from a 10 hour shift 22 mm 5 pass fillets full roll of 1.2 solid carbofill and then watch some more welding! That's credit to you Sir do it right do it once. Respect from an old bloke
Guys your channel is fast becoming my fav engineering/machining one by far. So informative and you make the matching look so easy! Plus, staffie. Keep up the great work!
Hey mate thanks very much really appreciate the support and great comment! 😎👍
@@CuttingEdgeEngineering love your vids man , keep up the great work
the dog is taking over the channel and I'm not complaining
He thinks he's the boss 🤣
Cutting Edge Engineering Australia and he isn’t?
Whats his name?
@@damageplan420 From previous vid, his name is Homeless but he also gets called Homie.
I am.
Hi Curtis, thanks for your D10 one. Dunno why but they don't popup on YT for a while in the Northern Hemisphere but you are subscribed, so I find them OK. I'm an ex-Pat Brit from North Wales who's lived in Germany for nigh on 21yrs now. Started life as a Toolmaker in '72 after leaving school. WE learned the whole gamut but the bulk of my work was in Press Tooling design and make, repairing the ones that customer's busted and the rest of my work was precision components for the aerospace industries, US Military components (HUD's and the like), Geological sampling equipment and Seismological instrumentation. I love your Line-Boring machine, didn't have any such things in my day. It reminded me of a little sideline we stumbled into one Friday just after Lunch, when a guy poked his head round the door and asked if we had anyone capable of repairing a JCB (Excavator) Transfer Gearbox. After some of the other guys made some (slightly mean and unkind) jokes suggesting the words Precision and Toolmaking on the big sign outside, didn't really apply to bulldozers, earth-movers and the like; he was directed to me on one of the Bridgeport's (we also had a monster Gorton V Mill for heavier duty stuffs).
Anyway introductions over, I told him to bring the box in and let me take a look. Turned out that one of bearings on one side of this "transfer shaft I think it was called" had seized and spun in the bore and made a right mess. Was a 10" or 12" ball race as I can remember. Anyway, there was enough meat in the housing (Cast Iron) that I decided I could bore it out and fit a sleeve (which the lathe guy (who was also the Foreman) could knock out for us), while I was boring out the damage to accept a sleeve. Anyway, discussed the possibilities with hm and he asked how much it would cost as it was urgent and he needed the machine backup and running tonight. We told him we only do the work, not the pricing, and that he should go and see the boss and he said whatever it costs, if it is on the right side of a grand (that's a thousand UK Pounds), which apparently JCB told him it would cost if he took the machine to them for a new Transfer box casting, bearing and had them do it for him. Ten Minutes later the Boss came into the Toolroom with the chap over to my machine and said he'd agreed to do the job if I said I can do it. So that was all agreed with the Boss, Customer, Lathe guy and myself. Customer then say is there anything he could do to help and my Boss asked him if he knew how to make tea; which of course he did so the Boss said "well Martin normally makes teas for us all (and goes shopping to the grocery shop for cream cakes on a Friday afternoon) but he's gonna be busy with your job, so if you could fill in for him, that would help him to crack out your job quicker; and fair play to the guy he was more than happy to make teas. I showed him the kitchen area and he went round the lads asked what they fancied and off he went to the local shop. He came back with an enormous box of cakes (I think he probably bought everything they had) then said tuck in guys and enjoy, there should be plenty left to take home for your Families too, Please Enjoy!
Between the guy on the lathe and I on the Bridgeport, it took a couple of hours to set it up on the Bridgeport and make a stepped bore to accept the new sleeve (which the guy on the lathe was making). We made the stepped bore and sleeve a light interference fit, then heated the casting gently with the Town Gas & Forced air torch from our furnace and slid the sleeve in place. When cooled again, I fitted 8 x H7 blind dowel pins around the bore on the join line to key them together and 4 Allen screws to keep it locked in place. It then went back on my Bridgeport and I bored the insert to accept his new bearings, which I pressed in for him (along with the matching new one for the other side in the good seat. The guy had asked if he could stay with me to watch from the get go, so now he made a celebratory tea for everyone on and came with my Tea and asked me how much he owed me. A bit surprised at this , I said "I thought you agreed it with the boss". I did he said, "I want to know how much I should pay you though ?" I said, "Oh no that's not needed, I'm paid wages by the Boss, you don't need to pay me anything". At this he just dropped £40on my worktable, which I said it's not needed really. He just said split it with your mate over there on the lathe, he made the insert for you. "Please don't insult me trying to give it back, just take your Wives / Girlfriends out for a nice meal this weekend on me, OK! You guy's have saved me from a real disaster today and nearly a thousand pounds too, you deserve it" He Wandered back to the office for 10 mins with the Boss, then waved with a big beaming smile though the window as he left with his repaired transfer box. The Foreman (who made the insert ring on the lathe came over and asked me how much cash he had offered me, I told him £40 which I had to split with him for making the insert ring. He then told me well it's not our money, we are paid wages, so please take it to the boss and explain that the guy insisted leaving money with us. Now I felt embarrassed as maybe he / and / or the Boss might think I had tried to sneak this massive "tip" he left us away. So into the office i went and handed over the 40 and explained about the guy insisting on giving us a "tip" to share between us. At this point the phone rang so I said I'd be back in the Toolroom. Twenty minutes later the Boss came back in and called the Lathe Guy over to my machine and put the £40 back on the table and said I had already agreed a price with him for the time and Materials and he was extremely happy with it and when he paid he dropped this on my desk and put another £20 note on my table and said, so you can add that to the tip he left for you and split it between you. I am happy because we made a nice rush job extra today and he left me some cash to my Wife out to dinner tonight too. You lads did the work and you deserve the tip too between you and Thank You for being such good engineers and great employees. We all did well that day and I being in year 3 of my Apprenticeship, managed to more than double my take home pay that week. The Boss was really decent to us, trusted all implicilty and we all had keys to the works and carte blanche permission, to use the workshop, machines and any scrap offcuts of metal we wanted for any personal projects and to ask if we needed to use any bar stock. I can honestly say hand on Heart, he was one of the best Bosses I ever worked for in my entire life, with no exception.
Sorry that was long, I just felt like sharing a nice story. Have to ask though, your dog: does he never get swarf in his paws? When I started one of the two partners had a Yellow Labrador and he came to the works every workday (Mon- Fri) but he never had swarf in his paws - which always amazed me but I suppose their pads are a like shoes are to us.
Is there anyplace more peaceful then a shop at night ? Even if you’re working , haul commodities into an industrial park early morning so quiet, Industrial content and comedic relief.Mint!and Gold
Yeah mate I find it's much more productive for me during that time, peace and quiet to just get in and get it done 😎👍
Cutting Edge Engineering Australia was talking with a buddy of mine he has a machine shop nothing on your scale but does a lot of farm business, he watches your channel I said man he has great content and funny as hell, he looked at me and said funny? Yeah I says don’t you think the outtakes are funny? What outtakes? I says don’t you watch till the end ? Yeah he says . I says after the CEE logo? No, I showed him he was laughing his ass off, man I get to watch all the vids again, we were talking about where you picked your skills at I said family, that’s what he thought I’m sure a lot of your fans do
Thanks for taking the time to film and edit these for us.
Great insight as usual.
Hey mate thanks for watching and supporting we appreciate it!
Yes, I like this part of the videos has well.
You're the first person I've seen use this line boring machine and it makes a whole lot more sense it can do the welding and cutting and you can reclaim faces and all makes good sense
Hello CEE from Vancouver Canada. The camera work is great! I like how she gets so close so you can see the craftsmanship in your work Kurtis. Love the smile on Homeless face. Can’t wait to get my hoodie and t-shirt.
I did a lot of this sort of work in the 1980's. Your equipment is far superior.
Kurtis -
Spends HOURS of time doing the job and then more time editing the video and uploading it
Viewers -
"OMG look at the dog and how cute it is in it's high vis vest!"
🤣🤣🤣 so true hahahaa fuck
@@CuttingEdgeEngineering I mean, Don't get me wrong, I love the time and effort you put into the machining and I stick around for that, but the dog is definitely a draw too. :P
Well quite frankly I'd rather see a dog than some ugly dudes mug. Not saying this aussie looks like a dumpster but generally speaking 👌great videos as always .
Mate, I know how laborious vid editing can be, great results though.
When I first saw this pop up, I wondered why you didn't just use the mill, so great job in breaking out the crayons for us non-machinists. It makes perfect sense.
Dems the BEST workin pup. Best coworker you could hope for!
Always good to watch a true craftsman work. There is no respect for good working commons sense individuals in America. Love you channel and I own a staffie of my own
I said it once and I will say it again, THAT IS ONE SWEET BORING BAR ! Mine does a good job but has no welding capabilities so there are still sometimes tool eating voids full of flux that are just right to tearing up the tip of the tool. I use to get bar damage from chips getting into the threaded tool holes and they got under the bearings making gouges on the bar. I made up simple threaded hardwood plugs held in with some simple rubber cement. Problem solved. Nearly no more surface gouges on the bars. One sweet job Kurtis. Thanks a bunch !
The outtakes are the best, Awesome work.
cheers mate I agree they are the best part of the video haha 🤣
Another interesting film cheers , the safety officer is the star of the show I reckon
Really like the work you do! I bet you save the customer lots of money and time!
You heard all the stuff he said to start with, right? What it came down to is 'pop a beer and watch an ace'. I never cease to be amazed by this young man.
haha cheers mate thanks for watching 😎👍
Your Shop assistant is lovly
Watching your videos is a proper education , thanks
Clever bit of kit -skillfully operated .Even left the major machines free as well .Good video ,Thanks
Dang dang clever! Who said Yankee ingenuity doesn't exist down under! Never thought about issues such as this! Creative! Thanks for sharing!
Watching these videos in quarantine will give you chill
Gotta love Fridays now, cheers and merry xmas folks, love the series
Hey mate thanks for watching you have a good one too 😎👍
Who else wanted to reach through the screen and give the pup a pat!
he loves all the attention haha
Every time, I would not get too much done LOL
I have 4 I trip over and they wreck the place but we love em
@@CuttingEdgeEngineering oh, and hell of a job refurbishing that eye. I bet the new part is crazy $.
@@MikeHarveyPhoto mine would rip a stranger apart but sleep with kittens, so I’m pretty sure we got em right lol
Found your site by chance.
Really enjoy your workmanship.
The amount your swear you could almost be Scottish !!!
Freeze my knackers of here in Edinburgh.
The dog breathes to the beat of the mill machine :)
In the right hands that WS2 is an amazing piece of equipment, great to watch. Another great video as usual.
Cheers John thanks for watching again mate 😎👍
I can’t help thinking that you might have a weekend job as an Aussie dentist. Great boring work, excellent filling, and detailed finish.
Another job well done. I think your biggest job now is answering all the comments you get from your videos. You've gotten more comments in 5 hours than my whole channel has got in 2-1/2 years. Keep up the good work. Ken
I am glad to see that Homey is supervising all of your work.
Sir, You are welding upside down and it's neater when I weld standing upright. I bow down to your skills and expertise.
Fantastic job! I hope you are paid well for your skill.
Another great video - whoever is editing the vids is doing a great job - we love the great work you are doing and then a good finale with outtakes....especially when your producer laughs in the background - great stuff!!!! But you are correct - keep the video "business" during the work, then finish with outtakes so TH-cam doesn't scream at you!
Hey mate thanks for watching and commenting! Yeah my misses seems to know what she is doing with all that editing and youtube stuff 🤣
15+ years ago I did a good bit of these. I did them in the field most of the time. 7018 stick to weld them up then using a much more crude bearing and boring bar setup with a hydraulic drive and manual feed. It worked, but it sure would have been a much more enjoyable job with your setup. Nice work!
At 5:35 you pup is like oh shit mom is looking at me I’m gonna be the best boy and maybe she’ll give me a treat lol. Your pup is such a good boy.
This is definitely my favourite type of video including bore welding all the way from the uk
Don't know how I ended up on your channel but I'm glad I have.
Very interesting and most enjoyable
Thanks
Hey mate welcome to the channel glad you enjoyed it 😎👍
Another brilliant video.
Whilst you don't owe us an explanation as to why you choose one method over another it was very insightful, end of the day time is money.
Thanks for watching and commenting mate appreciate the support 😎👍
Dear sir. I like your videos. I like the way you explain how and what you doing. I'm A truck driver in Texas so I get time to watch you. I am a subscriber to your work. Yes, I'm also a dog lover, love the safety vest on your dog. Thanks for explaining how and why you do it and the machine that you intend to use. I get to learn something new
Yea gotta love all the good gear around these days. My day horizontal borer weld by hand and set up and machine.
I don't know how I got here, but I watched the whole thing in a sitting. That was engineering of an almost alchemic quality. The sort of engineering that non engineers don't really understand WHY it is so magical. Most of my mates are non engineers and just shake their heads when I rant about all sorts of engineering - they would regard this as very boring and average; "What's so clever about it?" Grrrrr!
Beautiful, beautiful work young man, I am so impressed over here in the 'Old Country'.
Для всех этих машин ты действительно 👼 ангел. Даёшь им вторую жизнь. Как всегда👍💯 процентов.
That has got to be the COOLEST machine I've seen! Great videos!
Yeah it's an awesome bit of gear thanks for watching 😎👍
Great to see the actual equipment and location of the item being repaired, thanks.
Great vlog, second time seeing the line borer/welder, 👍.
Thanks for sharing.
Hey mate thanks for always watching. We've got another line boring video coming up in the future, the bearing was well flogged out one of the worst i've seen
I have watched many of your videos and this one I was thinking to myself why not the milling machine. You answered that question.
Grand save on the worn eye. That line boring / welding rig is a very cool piece of kit. Definitely a good set of Friday outtakes, always a good start to the weekend :)
Hey Paul thanks for watching mate have a good weekend 😎👍
To me, I find it amazing how good of a job the line bore does. Good choice to reclaim the eye now before it gets any worse.Nice dog great work!
You three never disappoint! Classy work, entertaining animal and some comedic relief. Keep up the great work!
The dog gets his scenes right... no outtakes or bloopers. Just saying. Fascinating job with that machine.
Thanks for explaining how and why you do it that way!!
The outtakes are brilliant
Easy to watch. Your explanation of the process makes me think… I could do that…yeah, right.
Love the nice well behaved putty. Exceptional video. Lots of skill and talent.
Hi mate , another nice job, showing where the component works on the machine is a great idea, you want to watch out for homie looks like he is taking over i can just see the intro now Hi guy's this is Kurtis from Homie engineering australia hahaha.Cheers have a good week.
The three of you are a really good team. Along with some wonderful metal work. Immensely enjoyed, thanks.
Love to see your works and it's a pleasure to see an Italian machine in Australia! Greetings from Italy! 🇮🇹🇮🇹🇮🇹🇮🇹🇮🇹🇮🇹🇮🇹
Hey mate thanks for watching 😎👍
You are the Superman of Metalworkers !!
haha thanks mate 😎👍
Good on the customer getting it it you before it got too far gone. Nice work as always.
Looking good, Needle nose pliers are the new Chip breakers.
You have a world wide following now, that's great.
Hey mate thanks for watching, yeah always great to see how far and wide viewers are watching from 😎👍
Machinists and Chiropractors. To me, 2 very mysterious occupations. The end results take time and are so satisfying.
Thanks for watching 😎👍
Love the safety inspector!
Impressive work. Thank you for sharing!
Love seeing these great Aussie machine shops, would love to spend time there and get some good machining experience!
love that automatic welding setup, amazing time saver
It really is! Been a great investment
@@CuttingEdgeEngineering Doesn't the welding thread get twisted when the welding head is always turning the same direction?
Nice work mate. I remember back in the day when we had to do all the welding (SMAW) on a job like this by hand .
Hey mate yeah this machine definitely makes a job like this a breeze! 😎👍
Outstanding work, excellent attentiveness to details. Nice to see the "Owner" has your back. He does a great job keeping the work place free of snacks and chew toys.
It's great, god first and I'll open a repair shop in the not too long future, and your videos help me a lot, thanks and a big greeting from Mexico (sorry for my vocabulary but I'm just learning to speak English)
The outtakes were as much fun as the job!Keep up the good work!Greetings from St Antoine Abbe Quebec Canada.
That line boring machine is pretty cool
Well we now know who the safety boss belongs to!
🤣🤣🤣 haha yeah he is a mummy's boy
What I find works great for the automated welding up is to start your first rotation with the feed off, then as it gets back to the starting point engage the feed. It does give you a bit of an extra build up at the start but it also eliminates the need to go back and weld the start up by hand. Just a trick I find works for me. I run 3 different sir mechanica machines, ws smaller, 2 and 3
Very neat, the banding tool would have any apprentice running for the hills lol
hahaa yeah that strapping tape is tough shit 🤣
@@CuttingEdgeEngineering Was it a Milwaukee tool?
Wow!. For you that is probably an everyday task, but for me that was awesome. You really know your machining. Thank you for sharing.
Been watching a few recently as they have been popping up and I’ve really enjoyed them. Tonight I have subscribed as I had to say goodbye to our staffie this year, we couldn’t go in with him to say goodbye because of COVID-19! But seeing this video has made me smile so much thank you!!!
Hey mate welcome to the channel. We are really sorry to hear about the loss of your boy glad you could enjoy this and seeing that staffy grin again, they sure are an awesome dog. Take care mate 😎👍
Such a wealth of knowledge from such a young person. Very impressive. Right-o mate!
And then you produced the biggest Dremel hobby tool I've ever seen. Love it!
thanks for watching mate 😎👍
Incredible work, Sir. Keep the videos coming.
The part becomes the milling machine! Cool!
You operate with such skill that you make these jobs look like child's play. My hat is off to you sir!
Trasmetti tanta passione in quello che fai . Complimenti.
Did a good job. Score result. The video operator tried to keep us, the audience, in the focus of his work. Special thanks to her! I wonder what is the price of all the work on this project? I would be grateful, if not a secret.🙄
Cant wait to see that monster lathe in operation. You do awesome work.
I love finding your videos that I haven't seen before! Like finding a long lost nugget of info! Thanks for sharing what you do, and Thanks to Karen for doing the videos and keeping you on task ;) and a short howdy to Homie! I wonder sometimes after he tears up a toy, if he knows how much more fun he might have had not ripping it to shreds...
Always enjoy watching you work! Love this channel!
Hey mate thanks for supporting our channel! Cheers, Kurtis 😎👍
From the States here and I'm new to the channel, your machinist skills are amazing, I enjoy the channel!
Thank you so much for taking the time to produce these incredibly interesting videos.
Great job, nice set up too.
I used to do some line boring, but in iron press frames. The worst thing was having bores so far apart, it was hard to get away from chatter. On the long reaches, if you couldn't support the bar in the middle, you ended up using a dead sharp point, and minimal feed.
We didn't bore to any particular size, but bored and honed, then made new bronze bearings to fit.
You do amazing work with welding and the boring setup!
Mmmmm... Hot chips.... I think I know what I want for tea tonight. 😊
Another great vid of real workers keeping the wheels (tracks?) of industry turning and Australia moving forward. 👍👍
🤣 delicious. Thanks for always watching! 😎👊💥
Fascinating project and a tremendous piece of kit to get it done. You make it look so easy. The mark of a true expert. Apparently the Safety officer was ragging on you about the intro troubles. No matter...still a great video. Your wife is doing a fantastic job with the camera(s). A blessed and Merry Christmas to you and the extended family.
Great job, I'm fascinated by the line boring operation. Having a tool like that is so valuable I can see. Like seeing the finished job on the skid at the end! Would have been extra nice if you would paint the part with a bit of yellow spray paint.
WOW.......amazing machine 👍👍👍 and you are the best engineer 👌👌👌 thanks for sharing this video 🙂🌼
Cheers mate thanks for watching 😎👍
Its always nice getting the partner to help make engineering videos like this.. im thinking about doing it with my welding soon lol
Those outtakes! What a Friday! 😂🤣 Have a good week, guys! Give Homey a belly rub for me.
Cheers Geoff will do mate you have a good one too 😎👍
Gday, another awesome job, the line bore machine leaves a beautiful finish, it goes to show that there’s still some common sense still, fix it now which is easier on everyone before it’s completed rooted and 3 times the effort to fix, I swear that dog smiles to the camera, he’s awesome, have a good weekend mate, cheers Matty
Hey Matty yeah you should see the next line boring repair we've got coming up in a few videos. She's well flogged out 🤣🤣 Yeah he's got that staffy grin going and is loving all the attention haha. Cheers hope you have a good one too, Kurtis 😎👍