Audi Electric Motor Engine Factory - HOW IT'S MADE
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- เผยแพร่เมื่อ 29 ก.ค. 2018
- AUDI Electric Motor Engine FACTORY - HOW IT'S MADE. Audi Hungaria starts series production of electric motors. New 2019 Audi electric motor engine factory
#Audi #Cars #Production #Engine
A new era is starting at Audi Hungaria. On Tuesday, series production of electric motors officially started in Győr. In the context of the symbolic act, the production plant was put into operation by Péter Szijjártó, Minister for Foreign Trade and Foreign Affairs, Peter Kössler, Board of Management Member for Production and Logistics at AUDI AG, and Achim Heinfling, Managing Director of AUDI HUNGARIA Zrt. The electric motors are produced on floor space of 8,500 square meters with an innovative production concept: modular assembly. The company has invested a double digit million amount to set up the motor production facility. Approximately 100 people are employed in this new area at present.
The departments for the development of electric motors and for production planning cooperated closely with the prototype manufacturing/ production technology center in Győr to develop the required expertise. The current production capacity is for approximately 400 electric axle motors each day and can be gradually increased. At present, about 100 people are employed in this new area, to be increased to more than 130 by the end of the year. Production is with one‑shift operation, but will soon change to three shifts.
The electric motor from Győr offers numerous new features. With the stator - one of the core components of the motor - the aim is to insert as much of the thin enameled copper wire as possible into the casing: the tighter the winding, the more efficient the power delivery. A new winding and inserting center at Audi Hungaria makes it possible to wind the optimal amount of enameled copper wire particularly compactly and then insert it into the casing. The electric axle consists of other large components such as the power electronics, which are located in their own housing, the gearing and two shafts that transmit the power to the wheels. The employees produce two electric axle drive systems for each Audi e-tron, as both the front and rear axles are driven - in good quattro tradition. interior test drive assembly line audi a4 luxury
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thanks for not putting unnecessary music over the video!
I hate damm useless music too.
Wan-suk Choi Especially when it would be some shit music anyway.
This is only a .1% of what a human brain can develop, we are litteraly God's.
hcb: what??
Agreed, the natural sound of the servos and hydraulics is a hundred times better
The real geniuses here are the people who invented and set up the operation of the robotic machinery!!
Doug Spencer i disagree....you don’t need a genius for such setup.....it only takes good engineers ready to work in calibration like donkeys
Ahmad Alghannam: Indeed it does, and I have met some of those people that I referred to in the Silicone Valley factories and at Sandia Labs, and, believe me, they all had very high IQs!! All of the equipment that they designed was truly "state of the art". Discussing the advanced operation of mechanical and electrical engineering for robotic machinery was always a cerebral feast!!!!
Doug Spencer
You are right. But what i meant is setting up such production line(already designed) takes donkey workers.
But for sure designing it takes extraordinarily geniuses 👍🏻
And i’m not qualified to rate such people.🙏🏻
I am not sure about genius but as a former (now retired) designer of automated systems I would say, it take a big team effort. A lot of documentation and dedicated testing to get a successful system on line.
@@AhmadAlghannam You have to be pretty trained to set these up too. I'm working as a - in you'r words - "donkey worker" while wireing cabinets, machines and small production lines. There are a hell of a lot things you don't think of when you see such a video and even engeneers (german in my case as well as in this video) don't do everything right before the production of the machines starts.
As a retired electrician, a few things struck me in this video. How much is automated in the factory, that humans are still required, how clean and quiet the place is. Amazing. Also thanks for not having music or commentary
Nejsou potreba lidi,ale predstavte si,ze v te fabrice nebudo mit koho platit snad jen vedeni a servis takze logicky by mely byt ty auta levne a da se jit hloubjeji do podstaty veci.
I remember working with a team of engineers for designing production pick and place equipment a lot less complicated than these. It tested our patience and diligence a lot. Cant imagine the skills and expertise of people designing such production lines. A million things can go wrong and a lot of contingencies to be programmed in. Hats off to those engineers and skilled erectors!
This is way overkill for what a simple electric motor need, most automated factory can do this a lot faster and simpler.
Somebody wants to show it difficult ;)
No music, no narration, just robot porn. We need more of this!
This is beautiful, I would love to design a smart factory one day.
It`s no wonder you hear about the vast cost to retool a factory floor, when you see the design, engineering and programming required behind the scene. An art in itself .. .
Mind Blown Away!!!
I can’t help but think about all the servo and stepper motors, digital communications, software, perfectly machined components, etc that make the robots involved in just the manufacturing of a single electric motor drive module for a car. Absolutely amazing.
Uma aula de desenvolvimento e automação ao vivo... Obrigado pelo vídeo.. muita tecnologia... Maravilha... Parabéns...
Ai percebemos o que temos que evoluir como nação. Quando formaremos engenheiros para competir com este estado de arte? Nossas melhores mentes estão indo embora.
Thanks a lot from depth of my heart.
Such perfection is music on its own. Very beautiful and very humbling at the same time. I could not help but watch from beginning to end. Thanks for a worthwhile video.
So precise, so advanced, so clean and bright, even cleaner than most hospitals, combination of technological marvels and very interesting, thanks for excellent video quality and natural sound of this unbelievable factory.
THIS IS NOTHING! U NEED TO LOOK AT INTEL/ AMD FABS OR SATELLITE MANUFACTURING!
Wow. The coil winding machines based in pre II WW designs are still superb.
Most things use pretty simple solutions the thing I find the most impressive is the logistics of all these machines working together.
Automation in the vein, and very beautiful all this!
queues, triggers, limit switches, QC checks, sytems, syb systems, and sub-sub systems, tracking and countless man hours of testing tweaking and retesting. Designing tooling and trays. It's intense to look at it as a whole.
New fav video. Love that there is good quality audio to go along with it.
Simply put ... Amazing Video. I worked in a motor rebuilding shop and to see this done by robots is mind blowing.
Same here. Been rewinding motors, from Fractional H.P. fan motors to nearly 8,000 H.P. since '75
I'm stoked the Robot let the human put a piece on!
Yes "Stoked" Understand English or don't comment. Stoked = excited or euphoric
shes a common breed pig, not a human imo.
Affirmative action lol
The union agreement states the robots can do everything except tighten the last three bolts. Highly trained, highly paid engineers will tighten those bolts.
(FOR NOW)
Look how clean everything is
Gerrit van Alles Because we pride ourselves in not hiring dirty stinking humans Bob turning them bolts down ? He looked awkward because we hired him to do the scene Makes Audi look good having a token human.
@@AboxofMonsters LMAFO!
THIS IS NOTHING! U NEED TO LOOK AT INTEL/ AMD FABS OR SATELLITE MANUFACTURING!
This is farma-clean. Just take a look in a nuclear powerplant. that's clean !
Awesome work. I salute all the inventors behind each and every process.
It appears that the machinery used to build these motors are far more complex that the motor themselves! The marvel is not the motors but the geniuses behind the factory machinery! Simply Amazing technology!!
Yeah right. Try doing what this machine does by hand and you'll quickly realize the machines trivialize quite a complex profession.
Interesting...aye
Working there, would destroy what's left of my soul - the silence at the workplace would kill me...no banter or shop humour.
On the other hand: I'd not mind being the lucky bloke who programmes, sets-up and repairs those robots though.
Thanks for posting! :)
We
Leotronix
Absolutely spotless clean facility, very impressive . . . beautiful to watch such machinery, making machinery.
@Hello Charles, How are you doing?
72 year old had my own electric rewinding shop for 22 years did all this by hand loved the video my wife tied all the wire ends down she loved that machine.
This very interesting, thanks for showing, especially the machines which are making with help of the employees the machines, kind regards.
I am always amazed by production machinery and the brilliance it takes to conceptualize and build something like this. It is sad that our society rewards people that do not directly contribute towards moving humanity forward, (politicians, lawyers, media personalities) while engineers that make machinery like this sometimes end up living paycheck-to-paycheck...
Wow - Wish I have a Kuka at my house!
don't be lazy, use your own hand
This kind of root would be pretty useless. Because while it is in motion you cannot (atleast should not) be anywhere near it. So you may want to get a collaborative robot.
It's funny bcuz in hungary (where this factory is) kuka means trash can. So yeah I think you alread have one. :D
I have a KUKA in my kitchen, I have another KUKA in the bathroom, and a third one in the front yard. Because KUKA is Trash Can in Hungarian :D Thùng rác! :D :D
@@feritales5756 :)))
It is impressive to see a company like that, what a discipline to work
Very cool! Smart engineering manufacture process.
Amazing. Love the absence of narration and elevator music style. Just record the process of the job on its own. The future is here.
Satisfying synchronization. The robotic arms are dancing with humans.
That was the classiest way I've ever seen to remind us to subscribe. Nice job. Nice video. No annoying music. thanks.
I believe when factories like these get built, they get huge tax breaks. They basically shop around different states and whoever gives them the best deal, they take it, which leads me to the interesting part. Does anyone else notice that every job people are doing inside this factory a robot could do. Except for maybe the lady who was sorting out the wires, everyone appeared to be tightening screws. It's almost as if they were told, if you want these tax breaks, you need to hire X amount of people and they simply made jobs to get the numbers. Those amazing robots could do everything inside that place. It was just an observation, glad the people got those jobs and I hope they are getting paid very well, I'd love one of those jobs myself! Thank you for the video as well, I love everything electronics and found the entire process extremely awesome!
You are correct. There must always be a certain percentage of human labor.
but if the robots do all the jobs who is going to buy the cars? are we building a world for robots?
I think more companies are strating to understand if they replace all human labour they will destroy the demand for their supply I mean who buys that audi being made? The middel class and so on... I know that electric audi is quite expensive but still the amount they make is alot...and for what ? If only a handfull of people can afford them they wont need robotics to mass produce either so it somewhat preventimg you shooting your own ass...
Been there and done that, The pay isn't that great but is is clean work. Does a robot have use for an Audi motor or any of the millions of products to be manufactured in the future? I don't think that an A.I. society will have much use for robots thus engineers and management eventually will be . You hit the nail on the head and the head is getting larger and easier for robots to hit every year. I don't know who the last human will be to have a job. It it wasn't tragic it would be comical to think of robots in the unemployment line.
Workers appeared to inspecting the robots work as well. Quality control. While QA is automated too. Human eye is a QA tool as well. Also, human QA may be in the laws. Anyway just assumptions and guesses on my part. EG one guy looked to be doing the final torque measurement / check on the bolts. The lady and guy with the wirses appeared to be inspecting other aspects while also performing that other job. Just what it looked like to me.
No wonder those engines are soo damn expensive..
Anyway, there is something pragmatic in all those little rotors collaborating to build huge electric rotor :D
Wow - I didn't even know this existed. Fabulous footage and everything else.
Wow, huge investment but worth every penny. I was undecided before but now I'd buy an Audi, nuff said.
DEY TOOK ERR JOOOOOBS
also, this video cured my depression. I only wish it was three hours long
No! How could be Tzar without job?! Tzar always stays Tzar! How they ever dare! Punish them! Cut heads off! Because this is unacceptable!!!
@Angel Dust lol
Kuka is the boss in that factory, he got almost every human fired in the last few years.
Que maquinaria tan genial. Saludos desde Bogota Colombia
Love those little delivery carts. It even turn it's signal light on.
I'm not sure whether I'm relieved or disappointed at the lack of puns in this 'How it's made' episode
I'm sure it will *generate* a lot of interest.
Uh-oh...
The narrator was replaced by a robot, they forgot to give him an AUDIo output.
Bjarni Valur they will out last a human run 24 /7 /365 no breaks no lunch
THANK YOU for leaving the shop sounds and NOT music...
Me interesa todo lo que tiene q ver con la ingenieria ,que no perjudique el ecosistema y con el nivel de robotica que esta al paso perfecto ,exelente....
دعاء لاي إبتكرا تكنولوجية الله وماجعله من أهل الجنة مذهل ورائع جدٱ الله يبرك في كل العلماء صناع قرار شكرٱ الكم موبهر وملهيم ومومتاز جد مومتاز وفقكم
"The Chemical Brothers - Believe" starts playing.
When i see someone torque bolts by hand at a station in a complex like this I cant help but immediately think... His job goes next.
you need always humans for robotic failures
humans are there just for their hands
was only ever a token job in the first place
Tightning 5 bolts by hand in all that automation does raise a big why for me. Is he eyeballing all the steps before?
en the robot think wait until we can make robots we kick your ass, we don't need humans anymore, we are te boss.
دعاء لاي إبتكرا تكنولوجية الله وماجعله من أهل الجنة مذهل ورائع جدٱ الله يبرك في كل العلماء صناع قرار شكرٱ الكم موبهر وملهيم ومومتاز جد مومتاز وفقكم الله
Very cool but they left out how they remove the enamel coating from all the wire strands before they crimp on the three lugs!!! That would be very informative to see. Removing enamel coating from magnet wire is a big PITA!
I noticed the same thing and I agree, it will of be very nice to see how they do it.
What's wrong with using acetone?
@@isabelhughes8748 does acetone actually remove it??
@@Stark81766 acetone will remove most coatings such as enamel and varnishes. 2 part epoxy and polys are a bit tougher.
For all those complaining about job losses, this is AUDI. All other average carmakers have started production of electric cars. Their motors are made using only the absolute minimum automation. So, no need to worry about job losses. Also, the castings, the conductors, the nut bolts, the steel, the insulators,etc etc have been made in other factories employing humans.
This is only the motor, there remains the 1 ton+ car to be manufactured. I am glad that the motor is made so carefully, consistently and tested at each and every step. That is what the customers pay for.
Whiners should just stfu and think.
So impressive. Showing the chain of human being talents inherited to us.
So much ingenuity in manufacturing for the benefit of mankind.
audi factory like a terminator factory!
the future i was afraid of is real life already ....
Who will buy the cars if people are unemployed? Answer: other machines.
Very nice but you failed to show how the rotors are made.
Because this is what makes the difference ! People can copy the motor but how it is made IS the competition advantage. I worked in a mfg company and we wouldn't even patent our special set up, machines to avoid copy cats. IT IS WHY IT IS STUPID TO SELL OUR FACTORIES to the Chinese ! Any politicians who allows that SHOULD BE SHOT !
proprietary
Pieter du Plessis what about secret , so no copies or stealing the know how from them , no wander Germans don`t send companies to China for cheap labor
What secret? they show the whole detail about the stator's manufacturing then why not show the rotor's as well.
That is because, unlike the stator part, the rotor usually has some trade secret, like placement of magnet inside the rotor or glued on surface of rotor (older technology).
Mind blowing. Can anyone ballpark how long it would take a process like this from conception to full operation?
I saw a Chinese factory making motors and was impressed, VAG has taken the process to another level. German engineering at its finest. Incredible tooling setup.
💲💹🤓 to set up everything- Robots - dies- making the motor etc- fook-😳 and was it on a go slow for the video ?
And was a top notch professionally made video NO ONE like loud music - 5/5 ⭐👍👨💻
Very impressive!
But one question: the robots, they also have to pay monthly contributions to the social insurance fund and pension funds?
;-)
Heinz
Definitely not a dumb comment. Robots should indeed pay into social insurance and pension funds. The question is: What happens to the bigger profits made without unionized workers?
The other question I asked above: What do we do with unemployed/-able humans? We have to be careful if tempted to answer with: "Just train them for another job!"
We must not discourage inventors, but neither do we want them to become super rich in a country with tens of thousands of homeless people.
Republicans are always complaining about "free stuff" such as free Medicaid and food stamps, but they never discuss what to do with humans that can't find meaningful--meaningful work and are too poor to afford higher education. I swear Republicans are duplicates of German Nazis.
@ atheistcable, thanks for your input ;-)
I totally in your opinion ...
We must not discourage inventors. Bat the "dark sides" must be perceived. Otherwise, everything will go wrong.
Impresionante, digno de ver, muchas gracias por el vídeo...Un saludo
Ya me imagino salir al baño con una maquina como esa¡¡ Saludos desde el salitre
The guy tightening the bolts is just one robot away from being out of a job
I was going to say the same thing.
The future is for the intellectuals.
But what do we do with humans who cannot learn highly skilled jobs? Do we just shoot them? Or do we educate them for a productive life of leisure and Fine Arts?
I can picture Will Smith investigating this facility in the near future.
Hahahahah most wise
amazing
We are DOOOOOOMED! Mind bending complexity and sterility.
I love seeing the precision of these enormous KUKA robots!
Holy shit the designers saw Audi coming a mile away.. How to inflate the cost of automating Audi's factory.
Nice video and I'd like a factory tour though massively over complex for the processes shown.
So how could this be simplified?
I have help set up / repaired and programmed similar robots. But Not quite that large, ours only assembled dashboard for 18 wheelers
This process is...awesome! Oustanding!!!
Incredibil unde s-a ajuns ! Uimitor !
these machines will end any use for us but without us there is no use for these machines,
Not yet.
That's what they said when the steam engine was put to industrial use...march of progress...deal with it
@@jamesedinger4956=just another dickhead
Skipped most interesting steps: VPI, rotor assembly, rotor insertion.
I love their work....i dream i could work...in this company....some day
As soon of a bits works just like me perfect every time
what was going on at 0:55? the coils made there didn't seem to have anything done to them and they never seemed to reappear
I think they were for the stator. What we saw was them being pre-wound and shaped, and dropped into a holder. Somewhere off screen they were woven into the stator.
not woven , but are pressed down into the stator grooves and shaped in one movement , 12 coils in total i think ( 4 coils x 3 phases )
I was disappointed as well. that is why I came to watch the video. Any coil winding is difficult. 3-phase stator winding seems extra complicated. I'd like to see it in it's entirety.
While we slept robots captured our factories.
Beautiful planetary reduction drive.. Wonder how many rpm vs torque optimizations they had done?
Working on the assembly line at Audi Brussels where we mount them on the new E-tron suv , theses motors are powerfull, i really enjoyed to see how they are built.
Nice
@17:27 - Skip to see the AUDI car driving with its new engine.
It looks so futuristic.., and makes sense having the engine mounted on top.
Rupert Murdock - Griffen god damnit
Non ci sono parole capaci di esprimere il massimo della meraviglia della mente umana nel progettare una siffatta macchina capace di realizzare un prodotto molto difficile da realizzare a mano in quanto ci vorrebbero giorni ed impegno di manodopera altamente specializzata !
yes, it was always interesting who and how makes robots for the production of anything at all
some of the robots look like real people, that's creepy
where is wall-e?
wtf, no?!
Best comment of the century! You should write script for Hollywood SiFi. Really!
You must have strange friends.
10:45 accuracy
Single layer 3d printing
A two axis servo system with a motion controllers or a numerical controller. Precision is not really complex these day.
Wow, that's incredible.
Wow... man machine vs. Manpower... great video thanx..
- This equipment replaces six specialists!
- But how many technician do you need for tech repair of this equipment?
- Twelve. :)
14:37 Am I the only one hearing someone's whispering?
No I also hear this
Help ! Help me !
there's some whispering :P
Молодцы немцы! умеют высокотехнологичное производство наладить.
Amazing. Such a clean an environment to work in . I worked at a printing company for 34 years and it was so much noise and filth . This would have been heaven to work in . Thanks For Sharing.
Gogzvc fcbnmnnnb
@@neethu123321 Are you Ok?
1247 unemployed persons didnt like this video!
8:10 this robot looks like man 😊
Thank you, this is very nice, I love the humming of the Kuka robot's servo or stepper motors awesome!
This may considered as relaxation video for sure
At that pace they will build 5 motors a day 😅
And one in five days without those robots.
WELCOME TO ROBOTIC PARK
技术先进强大
Very advance and modern technology is best program audi is state of the art electronics
Robotic machines will create the big job issues for humans in future. Robots are destroying human future
There will be less and less need for unqualified people, but smart qualified people will still have a job.
As long as you know how to read and write, AND operate a computer, there will always be some kind of job waiting for you.
Audi is still not worth they extra 15-20% in price vs other cars in the same class.
I like the quiet tools
The one of the modren factory in the world good AUDI
people who are doing nothing at the background move faster that these freaking machine
except the machines work 24/7 no lunch no break no complaining no work comp no payed leave so which is really moving faster?
you are much correct , except if they over heats and break down 🤔. I do wonder if they really works 24/7 .
ya your totally correct and I would guess those people walking around are more likely techs keeping them up and runny more then just general laborers
It can be speeded up.
Lino Sammut 👍, yeah , you are right , maybe they were slow down for filming purpose 👍👍, now I get it 🥶🥶
Looks inefficient. There's still a long way before we perfect the assembly lines.
butt-hurt much?
Yeah, thats true.
I think it will be more efficient and more faster.
They will investigate the robot arm speeds, and trajectories.
I think it will be, faster, better, more productive...
I agree with Free. Not that I know the answer. The assembly line is doing things the way humans have been doing it for almost a 100 years right down to tying waxed cord. Maybe if the motor design was slightly changed to better suit the assembly by the various robots??
@@istvanmakai280 Research* we ain't in I Robot age yet lol!