Ford 4.6L 5.4L 6.8L 2v Engines Blown Out Spark Plug Repair: Permanently Fixed in About 15 Minutes!
ฝัง
- เผยแพร่เมื่อ 3 มิ.ย. 2018
- Come along as we show you how to fix one of the most common issues with the Ford 2v Modular engines using the Cal Van 38900 kit.
These are the Parts and Tools I recommend:
Best 2v Spark Plug Insert Kit-
amzn.to/2Js80Zy
High Temp High Strength Thread Sealant-
amzn.to/2LWKthK
Long Reach Air Wand-
amzn.to/2sBseqb
Basic Endoscope-
amzn.to/2svNcXk
Tap Magic-
amzn.to/2Jj5em8
Milwaukee 3/8" Electric Ratchet-
homedepot.sjv.io/c/1245131/459...
My Company BSG Automotive offers Auto Repair services in the greater Chicagoland area.
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www.bsgautomotive.com
Facebook:
/ bsgautomotive
Catch up with us on-
Facebook: / fordtechmakuloco
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My company TH-cam Channel- BSG Automotive providing repair advice on makes and models other than Ford: / bsgautomotive1
Disclaimer:
The information, demonstration and any content contained in this video is for informational purposes only. The user and BSG Automotive (hereinafter “FordTechMakuloco”) makes no warranty, express or implied, regarding the effectiveness or safety of the contents of this video. In no way should the contents of the video, including the tools used, be repeated or tried by anyone. Viewers should only seek the help of a trained professional located at a licensed auto repair shop for any fix, modification, alteration, or any change to their vehicle. FordTechMakuloco shall not be liable for any injury, damage, or loss to any person or property that may result from use of the tools, equipment, or any content contained in this video. In addition, there is no way to guarantee that the video is not altered or modified or is not in the final form submitted by FordTechMakuloco and therefore, FordTechMakuloco does not warrant that the video is unaltered or not modified. The links on this video to products are for informational purposes only and in no way are an endorsement of the safety or effectiveness of the particular product. Viewers understand that anything contained in this video or linked to or from this video is the sole responsibility of the viewer and in no way provides an express or implied warranty as to the safety or effectiveness of any linked tool, product, or video. Therefore, viewer agrees to release, waive, and discharge FordTechMakuloco or anyone affiliated with FordTechMakuloco, from any and all liability, claims, demands, actions, and causes of action whatsoever arising out of or related to any loss, damage, or injury, including death, that may be sustained by the viewer, or to any property belonging to viewer, regardless of whether the loss is linked to the use of the contents of this video, or otherwise and regardless of whether such liability arises in tort, contract, strict liability, or otherwise, to the fullest extent allowed by law. - ยานยนต์และพาหนะ
These are the Parts and Tools I recommend:
Best 2v Spark Plug Insert Kit-
amzn.to/2Js80Zy
High Temp High Strength Thread Sealant-
amzn.to/2LWKthK
Long Reach Air Wand-
amzn.to/2sBseqb
Basic Endoscope-
amzn.to/2svNcXk
Tap Magic-
amzn.to/2Jj5em8
Milwaukee 3/8" Electric Ratchet-
homedepot.sjv.io/c/1245131/459920/8154?prodsku=202957709&u=https%3A%2F%2Fwww.homedepot.com%2Fp%2FMilwaukee-M12-12-Volt-Lithium-Ion-Cordless-3-8-in-Ratchet-Kit-W-1-1-5Ah-Battery-Charger-Tool-Bag-2457-21%2F202957709
I have a Ford escape 2014 = 1.6 engine and the Dealer says I need a new engine because the block broke and it's leaking oil into the Cylindre 2 and 3. Do you know if this is a common problem on other Ford escapes ?
I have a few questions. From what I understand the 3v plugs break and the 2v plugs blown out. Does the 2v plug break also and is there a new plug design for the 2v that prevents the plug from blowing out, like an extended threaded plug? Same for the 3v is there a new plug design to stop the plugs from breaking, like a 1 piece plug.?
@@gabrielshirk
I have done this insert/fix on my 99 Triton 6.8 2 valves engine, I have learned that these 2v engine plugs will get blown out, not broken and not the plug problem, it's the aluminum head design that has only about 4 threads to hold the spark plug, plus Ford recommendation of [only] 13 lb/ft of torque for the plugs that allow the plugs to get loose over time and blown out, stripping out the aluminum engine thread with them. The easy prevention is to re-torque all plugs to 22-25 lb/ft, that much torque won't strip out the engine thread.
FordTechMakuloco
Will this work on a 2006 F150 4.6
I have just retired from 45 years of twisting a wrench. I have been to many seminars, factory schools, etc. I have repaired many spark plug threads using this kit. I have never seen a better tutorial on this subject than yours. Thanks for restoring my faith in you tube tutorials, at least in yours.
Is this the best kit? I have also heard of “time sert”? I have a plug that just blew and want the best kit, thank you for your years of service👍💪✊️🇺🇸
@@leonsam12 yes, it is the best by far
D we u lit
What happens if some shavings stay in there?
Will the repair kit work on 4valve ford motor also? Thanks
I don't know squat about working on engines, but I used this exact kit and followed this guy's instructions on this video and it worked like a charm! Two years ago and it is still running great on the 4.6 L engine. I was just jacked out of my mind with excitement for doing this myself. FordTechMakuloco is THE BEST!!! Thank you so much!
Nice bro I took my 6.8 L to a shop and number 8 blew out on me 😮they said I need a new motor $12,000 😅 then I had another mechanic tell me no just to get this kit and he’d charge 2,200$ and or buy new head I guess for same price ?
Would the kit work on a 2018 6.8.
Bro, this was so effing thorough it should be mandatory subject matter for ASE- this was excellent
Memo: Ford General Office to Engineering, "Have to save 5 cents per engine, reduce thickness and depth of all threaded holes".
Scratch that....save 10 cents and eliminate the holes. Engineer: then the truck wont run?... General Office: Slap a battery in it and charge twice as much for the truck...Engineer: Batteries cost too much. General Office: let me check with Corporate eggheads.....Okay, Eggheads said eliminate 1/2 the spark plug holes and add turbo's until we figure out the cost issue on the batteries....charge three times what the truck is worth...add a couple more cheap smart phone ports to make the stupid public think they are getting a deal for the huge price increase. Man, my bonus is going to be HUGE this year!! Hahahaha
Don’t think this was a cost saving measure. I think it was either poor setup or an engineer not knowing they were using a tapered tap. It was explained to me that when they tapped the holes, they used a tapered tap. If you tell the computer to make a number of turns based on the entire length of the tap, you won’t make threads until you get to full diameter of the tap. The first 1/4 inch taper is a starting guide. If they had just made 3 more turns, the entire hole would have been threaded.
@@yqwgjsg That makes total sense. But who in their right mind thought it would be a good process for spark plugs ? Some genius thought he could create a hybrid pipe thread perhaps ?
"... and please return all unused pencils."
@@yqwgjsg It was 4 threads instead of the traditional 8
its amazing how much money, time and headache you have saved me over the years with your videos
15 minutes would equal half a day for me.
An hour per insert for me, electric ratchet, but my air is just a Harbor Freight pancake so I had to wait 5 minutes between blasts of air that lasted about 5 seconds.
hahah id prob cross thread after i tapped it
There's no shame in going slow and being careful if you are new to a process, better than going off cocksure that you're flawless and turning a small repair into a large disaster brother!
Half a day or so to get your car to your HOME/GARAGE TOOL SHOP! Half a day to get to the Auto parts store for a new plug and specialty tools and meterials (inserts)
Half a day to get your engine clean and apart! [15 minutes to drill/ tap!] Half a day to get together again!
The first one I blew (driver side front) I did it this way! 6 months ago! I blew the third one back on the left yesterday! I can't get in to drill it, the firewall is in the way!
So I bought a new spark plug $6
And check fit it! It seems to have bit good! So I took it out and put some J&B WELD on it and CRANKED IT BACK IN! I'M 58 YEARS OLD LIFE LONG MR. FIX IT MECHANICAL/ELECTRICAL/PLUMBER/WELDER/ BLUE PRINT READING/ DRAWING DRAFTER
I'M GIVING THE GOOP A DAY TO CURE! BUT THE WHOLE PROBLEM PROBABLY START TO FINISH 3 DAYS [15 MINUTES TO SCREW IN THE J&B thread coated new spark plug!]
Another hour or so to get the motor back together!
Tomorrow I'll attach the battery cable and see what happens!🤨
Same... and x10 since I have a V10.
A guy could make a LOT of money knowing only this repair. Awesome video
Being a fellow Ford guy I can say for all of us we are greatly appreciative of the information you provided us with the hands on side I watch your videos some times as a refreshing when I haven't done something in a while
1excellent video . Here’s a few tips that aren’t covered.
1) never use power to tap anything.
2) you should always turn the tap backwards 1/2 to 3/4 of a turn to break the new cut chips when you’re tapping the new threads that are accumulated in the flutes of the tap. Especially on aluminum. It takes one sliver to jam up on the new cut threads and destroy the threads you just cut.
3) use a non oil cutting agent . Loctite doesn’t like oil .
Just some tips from a machinist .
Cannot one just use brake clean to get rid of the cutting oil before putting the insert in?
I too was surprised he didn't back the tap out every revolution of the tap as I do. I usually 360-degree in and then 180-degree back out.
He followed the supplied instructions. I don't like using power on taps either but it works in this application
Been doing this repair for years. This kit has never failed me yet!
Were do I get it and what is it called
@@davidiniguez95 Calvan Ford 2 valve thread repair. Ford Rotunda has one also. Amazon.
Where are you located
Just had a spark plug blow out on my van after driving 500 miles away from home , going to tackle this project soon. Thank you for excellent tutorial !
FordTechMakuloco you have saved me so many times i can not express my gratitude for the work you've put in here. Planet ford Spring Tx quoted me 7,200 plus for one side head job. I am about to do this exact job come 8 am. Ive watched your videos on the 04-08 F-150 4.6 5.3 liters over numerous issues and you are pretty much solely responsible for keeping my Brownie on the road. thank you kind sir and keep up the hard work.
You have an excellent pronunciation and accent.
I can understand all the words you speak.
Greetings from México.
He has an accent? LOL
@@frankfarklesberry actually he does . Northern accent. I live in the south and i can tell the difference
Man loco guy that video was spot on. Felt like a pro at it and never done it. Spend the money on the tool and you weren’t lying. It literally took me all of about 20 minutes ty
Love the information you provide, and your honesty. Hard to find Technicians who really care about their customers and the value they provide.
This is the best video I have seen on youtube. This guy takes a tough job and makes it understandable. Well thought out (great view, good focus throughout, great narration). Fantastic job!
Thank you! I have worked on cars for my whole life, a good portion of it professionally and I have to say thank you, very well thought out and I really appreciate you sharing your best practices with us!
I think that specialty tool kit should come with a specialty adapter for a Shop-Vac that can slide your air hose down into it while the shop vacs on to catch all of that debris
@@andyk192 I disagree. It's a similar concept to sucking up tooth filling shavings with suction. The vacuum doesn't have to be so strong as to pull the piston back up. You need to check with an endoscope anyway, so you could use that air pressure tool to push it back down if needed.
I have to say this is the best overall video on this repair I've seen yet. Lots of them out there but this one is short, to the point and easy to understand the process. You can save a lot of time and money with this DYI video. THUMBS UP!
Currently doing my whole engine proactively! great video. Loving the guarantee that my new primo plugs and coils won't go bust after this kit is completed! DO IT! It's awesome. Thanks FTM
You sir deserve a beer on the house lol
More like case of beer and anything else he wants drink
Best explanation so far.. thank you!! So much for real thank you!! I just blew a spark plug.. I don’t want to do this but I have to get to work.. I really appreciate people like you who take your time to explain a process like this to help ppl like me out!! Thank you again
excellent instructional video, thanks, no extra nonsense talking like so many others seem to post here on youtube. this guy actually knows what he is doing and explains proper use of the proper tools needed to do the job properly. I'm an old fan of helicoil, but for this application, Calvan has put together an excellent kit at a very fair price to correct the problem that ford engineers built into these engines. keep up the great work makuloco.
I didn’t need this video tutorial, but it was very well put together, simplified, and entertaining. I have an 01 Ford Lightning that the previous owner had to remove the heads in order to install inserts for this very problem. I’m glad to see that they have come a long way with kits that can fix these issues.
I'm impressed with that kit. Got the job done really fast 👍
Man, that is a cool kit. Shop I used to work for pulled a head to go to the machine shop for a blowout years back. I had to put it back on when it came in, on a 6.8 E350. This kit would have been worth its weight in gold. Thanks for showing us this.
Those time sert people are top notch!! I ordered a kit for my 49 mercury flathead to repair the block for the cylinder head bolt. Pricey, yeah, worth it-absolutely! Kit came with everything needed, and clear concise instructions. Repair came out perfectly!
This video has the best camera view of this job...most helpful. Awesome job!
I downloaded this on my phone! Excellent presentation! And saved it on my computer! Got the kit, too!
Great Video and explanation of the process. I have to say I am most impressed with the use of clean language. I have young boys that I share your video repairs with and like your clean style. Keep up the good work.
Love your videos. My son and I do all our own work as a hobby. His Shelby just blown a spark plug out of cylinder 3. After watching your video we feel very confident in fixing with no issues. Thank you.
Good timing on the video, I watched it when it posted and now going over it again as a refresher since my new-to-me F-250 blew a plug a couple days ago. The links to all of the tools are greatly appreciated, just waiting on UPS now.
I cant thank you enough for your videos and the time you take to give great information and tutorials on fixing common problems-I fixed my 4.6L 2V today by watching this video and knowing the best tools/kits to use to complete the job! Thank you again!
If you start it they all blow right out
Exactly
This repair kit is fantastic! You can make a machine shop quality repair without removing the head. A Godsend for us Ford Triton owners. Probably paid for itself doing the first job.
I love your videos, you're the only one who goes into such depth on these Ford engines. And you really know your stuff!
Thank you so much for posting this. Had a plug blow #7 on my wifes 2000 F150 with the 5.4 Triton. Just got my calvan kit today & not gonna lie I was a little nervous about tackling this project. You're video has made me feel more confident about the process.
Wow! What an awesome kit! Great job on that repair.
Well explained video. Watched other guys do the same task and it looked like they were doing brain surgery. Slow and steady gets the job done. Will definitely get that borescope. very handy to have in the shop. Thanks enjoy all your videos 👍👍
I just ordered a calvan 38900 kit and it came in the mail yesterday. Can't wait to get started on this motor now that you have me a little more confidence.
Thank you for this video. It was a massive help in fixing my van. No way I would have done it without your help. Thank you.
Excellent as all ways....you are the master... In my day we used heli coil that's all we had... Thanks for another well explained video... Cheers 🍺🍺🍺🇺🇸🇺🇸
Thank you Brian. I appreciate and enjoy your videos.
i just did all 8 of my with the Calvan Kit. I start at the back on each side. this was actually fun!!! thanks!!! save me so much money!!!
Want to say thanks for making excellent videos consistently. I really like them . The information is top notch and done with out all extra not need invaluable data or condisention. I definitely consider you a valuable friend , even though we have never met in person. Thank you from the hart !
Thank you for this, I feel more confident now.
This guy does good work.
Man, you make a difference! Thank you for ALL of your videos!
Probably the best, most useful video on TH-cam
I performed this repair with the kit recommended here. The day of the repair I started my 1,278 mile trip from California back home. My 2000 F350 V10 hummed the whole way. More power, less engine noise. Great video, everything worked as you demonstrated. Thanks.
@Robert Burley well after they blow out they are loud as hell and engine loses alot of compression =loss of power.
@Robert Burley and also what if there was a miss on that cylinder. Dont assume what you do not know
Thomas Smith yeah another case of a jackass with a tiny bit of knowledge who thinks he’s god. But yeah before they blow out the cylinder will slowly lose compression so yes Robert you jackass you will lose power haha
I've never had to do one of these, or the 5.4 3 valve engine, but my former coworkers had done several of both types of engines. Some were blessed with the V10 on Number 5 which is the rear on the passenger side! THAT was not a lot of joy! I believe these engineers should have been the ones to change these with the engine in the vehicle! Thankyou Brian for doing this video. If I owned a Ford with these engines, I would buy that kit. The first two steps using that rubber air blowout is the BEST WAY to start this repair!
So this kit will work on the 5.4 3 valve????
I have come to your channel as a resource on at least 4 occasions now, (when I really needed to learn something) and you've not failed to deliver yet. Thanks. I just had a spark plug blow out on the 2nd 4.6L I've owned. Someone else fixed the previous one years ago and I've never been able to get that plug out again! I'll try your fix myself this time. Then on to a 3.0 Taurus DOHC vacume leak I can't seem to locate! Thanks again for your channel.
I just used this kit to fix my 2002 f250. Thank you for saving me a lot of money!!
Great video as always
Really enjoy your videos. Well done pls keep posting thanks!
I am 73 years old and have been working on cars since I was 13. Your choice of the Cal-Van kit is spot on. However, I have to disagree about spark plugs. I bought my 1999 V-10 with 141,000 miles on it. I immediately put E3 spark plugs in it. It now has 214,000 miles on it and purrs like a kitten. When my #4 spark plug blew out, the E3 was in perfect shape and I just reinstalled it. When I moved, I made 15 round trips of 3,000 miles each pulling an 8.5 X 24 enclosed trailer from Phoenix to Central Illinois and had -0- problems on the road. I know that everyone has their own opinion about things. This is just mine.
Bravo, the best job I've seen done. I used to have to remove broken bolts and re-tap on jet engines when they had an issue in the test cell, tapping slowly with lots of oil going forward and back does the trick.
Ford's better idea. I wonder if a shop vac necked down to small diameter hose wouldn't work better for getting the swarf.
That is exactly what I did. I have a small shop vac and I found a kit with a reducer, clear hose, all kinds of nozzles and ends. Watched debris come up the tube!
Those Gear Wrench magnetic spark plug sockets are very handy for this process!
I was really hoping you would make this video. Everything I need to know. Fantastic. Thanks!
Excellent video!! I'm about to change the plugs on this type of engine so been trying to learn about as much as possible before. At least I know what headaches I'll have when I screw up! Thanks!
That fact that this problem even exists is sad. The engineer who designed this should be waterboarded
It's not waterboarding if you use diesel
@Furn333 not as bad as the ford trans that blew apart internally from lack of lube/ worn bores in the early 2000's.
@bonzology I am. Sure you having nothing but the best of luck with those GM products becuse there quality control is great
And with the plug issue with the 3 valve also
Dan R waterboarding would be just a start
Top notch video.
been using this tool for a few years,very easy and comes with the perfect instructions,i put the stopper in and use a starter button on the starter solenoid and bump it till it blows it out,then make sure the cylinder is down with the ol handy maxidas camera.have about 200 units repaired with the same tool
Very informative. You have the best step by step channel. I like your air conditioning videos alot too.
Thank you for this video!!
Well done Brian, just had my plugs changed on my 5.4 2 vlv. None blew out and new ones tightened good and tight. Fingers crossed.
You make great videos. Bought a 99 f150 for my old man before knowing the 5.4s are junk. Been watching all your vids trying to prepare myself for workin on this this. So thanks for what you do.
I just finished doing all 10 of mine. I had two plugs pop out. I watched your video to learn how to do it. Thank you so much for this video and all of your video's.
Great video and great save. I wonder if after using the blower a couple times you might attach a vacuum to your tube and try to get the chips out.
Very clever kit! I think I'd still be nervous doing anything like that lol you were so calm :)
Great video one of the best videos on TH-cam. Not a lot of unnecessary rhetoric to the point and explained well.
I did this on the in the middle of the woods.. This is accurate. I have an old 2v 5.4 expy that's retired to a outdoor/yard work truck. We rented this set and got some tools from home it took about an hour but it worked out. Thanks for the helpful hints.
Dry chips should blow out at the end or out the exhaust. They’re aluminum and much softer than the rings and cylinders
I'm starting to feel like an engine dentist with all these long tools with air sounds
Great Job explaining / showing how to take care of this, i bought the kit you recommended , worked exactly as you demonstrated ! Thank you !
Dude. Awesome AND informative; you just solved my biggest fear I have with my truck (~110K 2005 F-150, 2v 4.6L). I never had any plug trouble out of my T-bird with the 4.6L modular V8, but now, WAY less worried if it ever happens to my truck. Actually thinking of snagging that kit in advance...
I always watch makuloco if there's one for a repair. Know how to do it the right way however you do it.
Thank you. Your video save me a huge repair bill. Did it myself.
Great video! Thanks. I followed your video for spark plug replacement on my 2002 5.4 2V so I hope I never need this post but good to know it's here.
Use a wet and dry vac when blowing out the cylinders to catch the flying chips.👍makes clean up much easier
That is an excellent point. Shop Vac has the tubes that will actually fit down inside of the combustion chamber so you can draw out as much aluminum and junk as you can before using compressed air. I haven't been presented with the sparkplug problem yet so I can't say if both the super small Shop Vac tubes and a long reach blow gun will fit in the sparkplug hole at the same time. I would definitely get a Borescope to get as much of the aluminum out.
Hey some stuff for us 2v guys
Lol I suppose it’s a good thing us 2v guys don’t have a lot of Ford tech repair videos. Generally no need to repair!
Wow You are such a professional mechanic I love your work keep them coming sir .
Man that’s bloody amazing..just like Threading a piece of gas pipe.Same premise. Thank you once again!
I love your videos, I'm wondering if this was a problem with the two valve 4.6 engines in the crown vics, Grand Marquis???
Great video, I am changing the plugs for the first time since I've owned it on my 06 Interceptor, hope I don't have to use the tool. I did notice something in the video you might want to mention. At 19:48 when you bottom out the e-clip installed on the tap on the guide you can see everything cinch down as the tap is threading into its own cut threads. You might want to mention to stop applying rotational torque at that time to avoid stripping your new threads, unlike the reamer where you can let it spin once its reached the depth stop.
I think it is implied to stop when it contacts the e clips as it was mentioned several times I the video. You couldn't strip those new threads if you wanted to, the e clip would bend and fly off well beforehand.
I got that, but I am a Tech also and know as well as you do if you are not very specific things go haywire quickly.
you would need the calvan tools 39300 since the 2006 is a 3 valve.The one being used is for the 2v. On the 3v you're more likely to break a spark plug than to have one blow out.
@@dustinwarren395 3v here.... About to do this repair this weekend.
Thanks for taking the time to drop that tip
My Friend, you are a Champion!!!!!!!. 👏🏼👏🏼👏🏼👏🏼👏🏼
Thank you for the video. You have made everything clear about this process. I have not yet have a spark plug blowout, but I now believe the repair is something I can do if/when it does occur. Joe
Whats really sad is lots of folks paid over $1500 for a spark plug replacement when one of the back ones blew out. No spark plug should ever cost $1500 replace, regardless of where it is. Whats really funny is how ford did the exact opposite with the 3vavles, made it so the suckers wouldn't even extract. I'm glad this issue is a thing of the past on their new motors.
I'll keep waiting until the new F-150 becomes affordable, guess its used Toyotas for another 10 years.
How isnt this not a recall that FORD has to fix?!
Yep or offer a discount for the repairs
You make the best thorough videos I have done now 2 major fixes that have saved me a ton of money thank you so much for your help.
Thank you for making these videos, they have been extremely helpful!!
i fill the cyl with Wd40 and suck the chips out with a suction hose..
nice! fortunately I never had this issue with the 4.6 in my crown vic or in my F-150. and hopefully will never have. I think you can avoid it by using more torque on the plugs, at least you made a video about it once.
Wasper216 too much torque is what causes the problem to begin with
Another great video Brian. Always something worthwhile to learn.
Just wanted to say thank you for the video. I just finished the plug install on my 2005 F150 4.6. Everything went pretty smooth. Took me just under 2 hours but I was being extra careful.
One of the dumbest things ford ever did to a engine, spark plugs blowing hell even the model T figured that one out.
but i dont understand why you didnt cover up the other sparkplug hole next to it #3
nice demo real nice close up that's some fine camera work and workmanship👍
Excellent video...Agree with threading by hand to FEEL threads as being cut.