How To Fix a Rusty Rocker Panel Without bondo. Extreme Rust Repair Pt 2. 1966 Chevy C10 Restoration
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- เผยแพร่เมื่อ 15 ต.ค. 2024
- This is part 2 of the 1966 Chevy C10 rust repair restoration project. In this video, I will finish up mig welding the inner structure, give some tips on door alignment and replace the rusty rocker panel.
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The part I enjoyed the most was the proper hair cut.
Thought I was watching a stunt double. Clean up fairly well. Nice
Who is this clean looking guy and what have you done with Kyle. Kyle is the man.
I like the somewhat modified format, especially Part I. Without showing all of the work, but showing specific parts, it goes smoother for us viewers, and the progress is palpable. It shows that you can start with a totally rusted-out tired hulk, and bring it back using straightforward techniques and a few purchased parts, if you have the skill set and the understanding. So for those automotive lovers who want to see how to make a sow's ear into a silk purse, this is the channel! Also, with interspersed shots of Upper Management, it keeps us apprised of who works for whom, so that we don't see all of this dedicated work in isolation.
Good God man what a nightmare of a job. As a bodyman of 33yrs, I shy away from rust jobs like this. I hope your getting paid extremely well. I don’t think most customers don’t realize how difficult rust repair work is….Your in my prayers my friend 🙏🙂
He removes it all. I always cringe on video and high end TV shows that remove rust from the outer panels and ignore the deeper rust.
Oh I'm just fixing this one to sell. I quit doing customer work. Like you said, people don't realize how time consuming this stuff is and want everything done for free. Thanks for watching!
You Sir are something else. Keep it up.
Thanks! Will do!
Just got my cab bushings delivered today
Right on! I hope the install goes smoother than mine did!
@@CarterAutoRestyling My ford and your GM look like twins other than your rocker looks like my floor.
Thanks! Your channel has the only quality body work, and cat content that I like.
Thank you John, I'm glad you like the cats!
I think the guy in the shed won't like your new look ether. I like it.
That Shed guy doesn't seem to like anything!
Yes, I have laid in burning rust and wondered where it went wrong. Sigh.
That door fits better than most new ones now and certainly better than that old one ever did. Kudos.
I love how your other truck is good for removing shrubbery too.
So.. we had 2 of the 5 Carter twins (?) in this video. I was trying to figure out which one is more over the edge but I believe it's a tie.
Good grief! At 9:52 he has 3 hands. I knew he was an alien. That explains SO much.
That Shed by the Tracks guy is relentless so watch out for us older folk. We can be sneaky.
Thanks for the video, Kyle.
It was a great distraction while waiting for Hurricane Lee to pass overhead. Sorry. It's now identifying as a "post tropical storm". That means it will be down to 110kph when it lands here.
Don't inhale too much of that burning jacket smoke.
It MAY be affecting you.
Thanks Joe. I hope you're able to get through the hurricane unscathed.
Thanks. If the wind blows me over your area.. I'll wave as I go over.
Amazing restoration and you could easily do show cars and excel at it!
Thanks! I'll pass on doing showcars though haha
You always say your not making it perfect and then you pretty much make it more perfect than anybody else. I started taking apart my 53 3100 this week for a frame off restomod drag and drive build. When I bought this truck 43 years ago people said I would never do anything with it. Never is a long time. Thanks to you I'm going to do my own body work. It's not in that bad of shape. So if I screw it up I'm holding you personally responsible and the hounds will hunt you down and lick you from head to toe. Thank you for taking the time to make this video. Best wishes to the kids.
The cats and I will be ready and waiting for the imminent hound attack!
Came for the rust repair, stayed for the rant.. smoking jacket, never gets old !!
Haha thanks for staying around!
Hey. That new dangerous intellectual type you have working for you has certainly made himself at home and moving the restoration along nicely, he has a bit of your old attitude but I guess you’ll wear him down in time. Great video
I hope we can get his attitude sorted out soon. Otherwise he's getting fired like the last guy
I was amazed by the calluses on your knees. Another great video that side of the truck is much improved.
Yes, I do find myself quite often under a rusty truck rolling in the debris. My wife says it my natural habitat! I just picked up a 65 f350 that's in pretty good shape! I drove it home:) Don't worry I still will have to do the door, cab and fenter corners😊 OK, some floor repairs as well. Six months and several thousand dollars and she'll be good as the other crap I work on. It will look nice next to my 64 F100!
Congratulations on the new purchase! Always a bonus when they can drive themselves home
Very prudent of you to take off that tie before using power tools.
Safety forced!
Really appreciate seeing someone else trying to adjust these doors solo. Quite the wrestling match!
It sure is!
you were robbed of your hair and the Biscayne stay strong my man
Thanks I'll try!
Thanks for taking the time to put out these excellent video's!
I appreciate you taking time to watch them! Thanks!
Awesome hair re-styling…great welding, too!
Thank you!
Very satisfying and informative video (I'm saving my smart ass comments for Randahl).
Thanks for saving them for Randahl. Young folks like myself just don't have the same appreciation for those types of comments
Another great video!!!
I like the tip about doing plug welds from the inside of the rocker panels. Thanks!
I thought I was watching another channel but quickly realized Kyle cleans up pretty good 😝
Sorry for the confusion
One can tell that winter is fast approaching in the north country. Outbursts of threatened civil disobedience seems to somehow steel their nerve for the dark days ahead. I’m just happy that buried within those rants is top notch instruction. Like the new haircut.
Hahaha well said! Thanks for watching!
Outstanding effort, thanks.
Thank you!
We're enjoying this truck project. And, nice haircut, looks good. Love seeing your kitties too.
This video is just a reminder of why my back hurts...I'm always alone in impossible positions holding things that will fall and kill me or give me a bulging hernia. However...thank you for teaching me useful sketchy techniques so I can fix my crappy '74 bug
Thanks and good luck with the bug repairs!
I wish we could find nice, straight, clean trucks like this in Wisconsin. You're really fortunate!
I feel so lucky!
Haircut AND beard trim? Holy smokes (literally) Kyle you've gone Hollywood!
I’m always looking to learn more, but man I had some great laughs from the humor. 👍👍👍
I come here for the lessons but I sure enjoy your dry sense of humor.
Thanks for yet another great video.
Thanks for watching!
I remember years ago I drilled all the spot weld out on a wing edge only to find a wing had already been replaced before and they had used a punch to imitate spot welds I thought great idea and copied it all the time when plug welding on weld on wings .
Yeah it's a nice detail on restorations, although it does make life difficult for the next guy who has to fix it, as you discovered!
I am a new subscriber to your channel i don't listen to people who try to take away from their competitors im a faithful friend
Thanks James!
Hey Kyle, mate, I went and had a look at that shed by the drain, or whatever it was called, but let me tell you. No way I'd subscribe to that channel. Compared to you, that Randahl bloke is a total amatoor ammatar, so I don't know how to spell amateur. I'm sticking with you, even if I end up your only Subscriber. Thanks for that tip on getting a jacket like yours too. I've tried twice now, but boy do those old homeless guys know how to fight.
I feel your pain. Stealing from the homeless ain't what it used to be!
Convert a 2 door back in a,4 door. Now if that is not an original idea...
Was already subscribed to rantin' Randall. I can even be subscribed to 2 Canadian channels!who would have thought!
Wow I didn't think that was possible. TH-cam must have changed the rules!
Yes another great video, but I do agree that when things go smoothly you do start wandering what’s going on. But when you get past that feeling you just have to take the win when it comes cause you don’t know when the next one will come around again. The hack for welding on the back side of the rocker panel is a great idea, don’t know how many times I’ve seen rockers welded on the front side and not getting finished the right way. As far as the drawing why didn’t you submit your entry under one or both of the cats names they would have never known it was you. Later
Ahh shoot, wish I would have thought of that before I sent the entry in!
Nice repair and great humour as always 👍
Glad you enjoyed it!
Kyle...Poor everything in your case makes for a rich video!🚗👀👍
Rags to riches! Thanks Kelly!
Nice hair cut. Kyle! 👍. Careful smoking jacket can be addictive! Lol
"Dang son" That was epic... Another smoking video!
Haha thanks!
Happy Haircut boss! New man in town. As always great work. I’d love to see some 58,59 apache patchwork. Fender brows, etc.
Putty is your buddy 👍👍
Sure is!
Great haircut! ❤
I enjoy watching this series. I have a truck just like this one too.
Glad you enjoy it!
Combination body repair man, stand-up comic & performance artist. Such talent!
Keep up the good work
Is Canada looking towards a warmer winter? See all your hair went the way of the rust on your truck. it is gone. Like and loved this video.
Thanks Gary!
Looking good with the new hair cut
Thank you. Your work is awesome. Your funny part, is just a good addition.
Glad you think so!
Love your videos and channel
Thanks!
When I fit a door up to a 63-66 C10 A and B panel, first I make sure to replace the bushings on the hinges so that any sag is taken out of the hinge. I also replace these bushings pretty much anytime I buy or fix up almost any truck or classic car. It makes the door fit correctly (if someone hasn't messed with the hinge by readjusting it or bending it) and takes any squeak out of the hinge so it closes like factory new. The original 63-66 C10 hinge bushing was plastic and would last 3.5 seconds in most instances. Dorman makes a number of shouldered oillite bronze replacement bushings that work well, and you can get them in most parts stores. A LITTLE lithium or sticky grease will help them last a long time. Use the original hinge pins, they are hardened and shouldn't show any wear, they are quite a bit shorter than the Dorman universal replacement ones and work/look better.
Nice repair
Thanks!
Nice Saskatchewan skinjob, or is it Sackcashijuan...
Thanks for the Canadian weekend welding. Now onto LGCustom..
Nice job.
Thanks!
Nice reciprocal use of Shed By The Tracks
Haha thanks!
Great job and nice haircut.
Thanks for another , Brother !!
Any time!
Thanks
Thanks Billy, much appreciated!
Maybe you could sneak over to that guys shed and put it on the tracks. That would show him.
I'm planning to do just that!
Shed On The Tracks--Randahl's next channel!
😊Another great video, am learning alot. Had a chance to see a 37 pick up. It was pulled into a small parking lot with a gas can by it, so I stopped to see if there anything I could do. He had called for a truck to haul it back to his shop. Said he just bought it and he lost spark and feul pump wasn't pumping. Otherwise the truck was absolutely perfect looking to me, so I had to ask him how much does it cost,he said the owner wanted $38,000- sothey made a deal 20 grand cash and he fixed up some VW bug the owner had, somewhere between 10-20 grand. Thought you might be interested in what prices are down here on the Connecticut coast. We're not all wealthy, the only way I'll get that truck is keep watchin your channel and build one myself. Take care.
You make it look easy
I edit out most of the suffering!
Watching him struggle with the door, I can only imagine how much Kyle could accomplish if he had any friends.
If Dean hung out with Kyle on a regular basis it would be a real struggle--but it would be a good time!😆
The problem with friends is they waste a lot of time talking while work should be getting done. That's why the cats are my friends. Downside to that is they don't have opposable thumbs and don't like loud noises, so they aren't able to help much in the shop
Nice ear clearances.
You had a pretty glorious mane of hair, Kyle. But great haircut!
Well, you have successfully ruined another truck by repairing it to better than factory specs. Thanks a lot! Cheers!
Don't worry, there's still plenty of time to make the drivers side worse than factory!
@@CarterAutoRestyling 🤣I can't wait.
Hi, Kyle: Greetings from B.C.Just wanted to let you know that guy down in Kansas known as Mr. Goodpliers could have used your major bodyworking skills.According to his video yesterday he made a recent purchase of several old Pontiacs from a longtime collection owned by a man nicknamed Mr.GTO.Those cars desperately need your care and attention.Hope you and your entertaining cats are doing well
Thanks Gregory. Kansas is a long way from Saskatchewan so I'll let someone else fix those cars
Oh, that's you! You just got a haircut. I thought you had conned some unsuspecting sucker into doing your grunt work. 😂
Not yet, but I'll catch some sucker eventually!
Hi kyle how rude that demented old guy picking on you is outragous the only guy that does a half harted job each week he needs to pick on that excellent body guy that was on cwr . Cheers mate🇦🇺
I guess he just likes to pick on an easy target! Haha
Job well done sir! 👍
Thank you!
Don't you also have to take into consideration that the metal you are welding on might warp a bit from the heat of the weld? You did a great job getting that door lined up and adjusted so the body lines on video look perfect. Thanks for a great video. Love your cats too.
Yup, that's why I left the door on so I could test fit the rocker panel again before final welding it in place. There's enough layers of structure to hold its shape while welding, so nothing moved in this case, but it's still a good idea to recheck everything multiple times.
My cats Momma (feral mom cat of 6 - all bebiez rehomed to good domiciles), Orangie (orange tabby feral cat we adopted), and Gracie (gray short hair feral we adopted) say “Hi” to your cats. Yes, we think those are creative names. Nice smoking jacket, you need to learn to relax when wearing it. Keep on keeping on!
Sounds like a fine collection of felines you've got there! Allan and Poe say hello back.
Thank you. I'm really enjoying, and learning, as I watch you rebuild this truck. And the cat videos!
More cat videos coming soon!
Did you see Scott has a nice Peugeot for you?? Hardly needs any work, and he and Dean just detailed it. Go get it before it's gone!!!
Nahh I need to leave some of the easy restos for him. He's still pretty choked up about letting the 48 Gmc go
@CarterAutoRestyling Yeah, you really screwed him over on the GMC! He probably won't be so easily fooled again!
BTW, I hope you're not spending money on haircuts instead of bondo and video equipment!!! And that haircut better be for us and not a girl!!! We don't need some girl distracting you from making us videos!!!
I see you have had a haircut. Don't worry, we'll get 'em for you. Good tip on welding the rockers from the inside. Too late for me on the 100E but worth bearing in mind. I always remove the striker too, it's gotta be done. truck is looking nice and solid now, on the one side at least. Gotta go! Snooker awaits!
Hi Mart! Hope you had a good game of snooker!
😂😅😆🥱😜love the ranting nice work 👏
Haha thank you!
Yes, I have "found myself lying among the smoldering rust particles and wondering where it all went wrong".
The new parts fit in pretty good. The latest "rant" was good for a laugh.
Glad to hear from someone else who's been there!
Many, many times my friend.@@CarterAutoRestyling
Nice haircut btw, looking pretty professional my friend
Nice Dramamine. Nicer haircut.
put the hinges on the door first, then put the door in the opening and bolt the hinges to the cab.
That DD speed shop how dare he ! He's got too many cars and could spare one for you ! 😂
Yeah I'm running dangerously low on life ruining projects here, 3 more decades and I won't have anything left to do. It's not fair!
Nice work Kyle, the quarter panel fits really nice. Nice explanation of how to make doors fit too. And your haircut looks pretty spiffy, didn't hardly recognize you.
Thanks Ken!
If the bodywork gig doesn't work out--you got the mad skills necessary for landscaping by rear bumper Kyle! I'm quite sure you would be useful in the deforestation of the Amazon.😆
I've been saying for years that the Amazon has way too many trees, but no one listens
Hi Kyle. Like the hair cut. Truck is looking great. Give the Cats a treat for me. As always I liked and shared. All my very best.
The cats say thanks for the treat...or at least I think that's what they said!
That is going to be one nice pickup its off to a great start.
Thanks for sharing,, 🌟😎🌟
Interesting and educational . . .
Mate, you've had your ears lowered! Nice look! Now you AND your cab bottom resemble a rocker. I reckon as far as attaching panels is concerned, more weld = more better. Why waste abrasives? I adopt the same philosophy for hot glue.
Kyle, your Monty Pythonesque humour reminds me of a kid I went to school with in Lumsden.
Haha I'm not sure if that's a good or a bad thing, but thanks for watching!
It's a good thing! He was a good kid.
@@CarterAutoRestyling
Really enjoy the rust repair. Your skills are admirable. The rant, not so much.
Shed by the tracks is for upcountry dgens.
Yup!
Kyle has joined the human race. Half thought I would see you pushing a shopping cart around town after this build. Just kidding...
I've seen some pretty sharp dressed hobos lately, so there's still hope that I'll end up downtown with a shopping cart
Well winter is coming on so don't burn too much of that fancy work coat if you do decide to push that cart.@@CarterAutoRestyling
Great idea on welding rocket panel from underside❤ you learn something new everyday, thanks. Excellent job.❤
Thanks!
Thanks Kyle!?
Thanks for watching!
Kyle must have gotten his royalty check from TH-cam. He blew it on a haircut? What about jeans or shoelaces? There’s always next month.
What's with the hair Kyle? Court appearance?🤣 Or is that sweet TH-cam income finally paying off? You've changed man.....
Hello Kyle. You really should stop smoking ( plaid ).
I think you should team up with Bad Chad for the 2-4 door conversion.
Love the new look BTW
Quitting plaid smoking is easier said than done!
Get yourself the wide belt sander think it 20mm or 25mm and use 3m belts . I only use 10mm belt for hard to get . Iwill try to get part number for you
Another great ob Kyle. I have a couple 55 chevy truck door you can come and help me with lol. God bless
Thanks for the offer, but I've got enough doors around here to keep me busy haha