How Heavy Duty CNC Machines Make Huge Gears. High-performance 5-axis Machining Center
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- เผยแพร่เมื่อ 7 พ.ค. 2023
- How Heavy Duty CNC Machines Machine Huge Gears.
0:12. Forging and machining of giant parts
3:03. Machining of large diameter ring
4:54. CNC vertical lathe
5:55. Heavy Duty Gear Cutting Machine
7:42. Helical milling of bevel gears
8:19. The Okuma 5 Axis Machining Center
9:50. The Okuma Super Multi Tasking Machine
11:49. 5-Axis Bevel Gear Cutting Machine
14:59. 5-Axis Tooth Machining of Spiral Bevel Gear
16:06. Machining external gears with huge diameter
20:30. High-quality heavy-duty gear manufacturing process
24:54. High-performance 5-axis machining center
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As a retired machinist, both CNC and manual, I always felt like I was a part of a select but unrecognized group of manufacturers. The majority of consumers don’t realize that a machinist has had a hand in every product that is bought. Whether it’s a machine that harvests the crops or the pumps that deliver water to homes, a machinist had a hand in it.
Preach brother!
Without machinists NOTHING would exist... People take this for granted.
I do metal fabrication on antique and classic cars and as soon as I'm done
creating something beautiful out of metal, some body guy or upholstery guy comes along and covers it all up. 😠
Quite the ego there.🤦🏾♂️
Yes you’re dead right. 45 years experienced engineer here and still running a machine shop.
The thing is people don’t want to make things anymore, they just want to buy stuff.
In Germany Engineers are as respected as Doctors, shame it’s not the same elsewhere.
Years ago I was a machinist working with analog Berthiez boring mills, 4 head mills etc. Some pieces ( natural gas line 4 foot pipe compressors) @ 80 ton. All day to set up and a min of 3 days on the table. Loved every min of it.
You had a great job.
@@YouCanDo_TV I was 18 and fresh out of machinist school. We had some engines that were 20 cyl, 54 feet long and 16 feet wide. Once the setup was achieved we would spend days shoveling cast iron chips. Not a lot of glory in that eh, LOL. It was the boring of the compressor body's that was the most satisfactory. When the oil crisis happened in the late 70's the shop/company shut down sending us to the wind. COOPER BESSIMER was the name.
I just cannot give enough respect for the mind's that imagined these machines and gears. It is amazing
indeed, but also it is a tech that has a long history and has converged from multiple separate disciplines such as machining, motion control, computation. we are looking at hundreds of years of continuous development.
It is the one and only Holy Spirit that distributes all of our gifts. We did not choose what we could it. Therefore we cannot boast of anything.
@@heyyo162 Nope. Gifts given by the one and only Holy Spirit. We did nothing to know what we were given.
@@JohnSmith-uy7sv Your comment is laughable, silly. You are on a childish level where things are explaind in simple terms like "magic did that".
@@heyyo162 Better to laugh with God than to laugh at him. The holy spirit is not magic. Father, Son and Holy Ghost. Our creator made us who we are. You could no more be a forest ranger firefight than I could be a machinist or a brain surgeon. It was not our gift.
This is amazing video and it shows how much we take advanced technology for granted. Without the ability to make these kinds of gears and things like them, our economy would not exist at the high level that it does.
always mesmerizing to watch big blocks of red hot steel being worked on with giant tools
The German company that makes the giant blocks for the engines that are used in tankers, cruise ships, cargo ships, etc., do this but on about 100 x on steroids. I enjoy watching craftsmanship, of any kind. 👍🤙
If man ever looses this technology because of natural disasters or war it will be a very very long time before it will ever be rebuilt. Most of us simply can’t imagine how it came to be. It was at least two thousand years of crawling up out of the mud developing the technology and the society that made it possible and necessary.
I think so, too.
FOOL. A fool in his heart says, there is no God." we did not crawl up from anything. Genesis chapter 1.
@@JohnSmith-uy7sv so, what do you think the term ‘fallen’ means? Or what do you think the implications of the fruit of the tree of knowledge means? Before you misquote scripture and bring the judgment of fire down upon yourself you should actually understand what the scripture say. Perhaps God will forgive you for your presumptuous miss representation of His word.
@@jamespayne8781 what are you talking about? This has nothing to do with the fallen angels that God cast out of heaven because of their sin. Only said what the Bible says. 1 Corinthians 12:11
New Living Translation
11 It is the one and only Holy Spirit who distributes all these gifts. He alone decides which gift each person should have.
It only took us about 360 years to go from horse-drawn carriages to this. And now we have extremely knowledgeable people & a significant portion of the population available to labor on it.
I reckon it'll only take 1/10th the time.
Very detailed explanation, I sold CNC for 25 years.
It's amazing how far CNC's have come.
I remember the first CNC's that ran off a tape with holes punched in them to what they are today.
It's only a matter of time before 3D printers get sophisticated enough to replace a lot of the CNC's.
Additive manufacture will not replace milling in certain scenarios until our whole technology has changed.
@@simeonbetteridge5223
But it will slowly eat away a lot of the jobs that are currently done by CNC,s.
Cost will be a huge factor and tooling is expensive as all get out.
@@TrulyUnfortunate So you see a future where water-steam-gas turbines, jet engines, marine diesel engines, motors, gears, crankshafts, forging presses etc., etc., and anything else of significance are made by by 3D printers?
Dream on and quit reading imaginary futuristic stories.
Absolutely!
There will still be some machining for seal surfaces and what not but once the tech gets better a lot of machining will become obsolete.
Oh by the way,I've built many natural gas pumps soooo. @@Horgnerbueb
Thirty years ago, I was circular interpolating multiple precision bores on HMCs, but my managers said I was wasting "cycle time", and that single point boring tools were preferred, despite the lack of tool magazine capacity.
Thank you for a unique view & Finally new video to watch. Why men love watching this type of work I may never know but this is the best video I have seen. Thanks again !!
Video: JUMP BUT! JUMP CUT! JUMP CUT! Narrator: I like numbers! the procedures are of the highest quaility to insure the highest quality materials
dat A.I voice yo....
The heat treatment must be so controlled Amazing process
Me gustó muchísimo 👍 !.
Good Like for the video.
They always talk about how great the tech is to be abbe to machine high quiality, tight tolerance machine pieces but skilled men used to acheive the self same quality, etc on manual machines. THAT was skill
Beautiful work.
Beautiful!
It's Forgiatura Morandini .... That is some seriously specialized large-scale, precision machinery there.
Crazy scale!
Great to see
Watching this video makes me question if my toaster is secretly a high-performance 5-axis machining center in disguise. 🤖🍞
2000 hours pf refresher courses is crazy but I'm sure it's needed. Wish more jobs placed importance on properly teaching about a job regardless of how long you've been in.
Too bad the vocals are messed up by compression or something.
7:22 It looks not hobbing machine, since that main spindle moving process is from upside to downward, which is different with other hobing machine, , and roughness of gear flank looks great, better than 3.2 at least. How fast is this gear could be done byt this mahine? What hardness of that hobbing tool?
That's a lot of millimeters😮
That was the big CNC machine site so far
Nice to hear the right info a lot of TH-camrs info is not right, but this site 👍👍👍
Waterboarding the viewer with "the right info" doesn't mean it's educational.
America build the best gears in the world.
You can’t hear them, and you never will!
how much would it cost to buy a gear like the one in the video?
What machines were used to make those large shaper / mill???
6th minute - why there are no multiple heads to cut few teeths simultaneously??? Or at least few heads for roungh profile and then one head for precise finish...
جيد جدا
And yet I can't get bifocals that don't have a visible line.
How much are those measurements in real numbers?
Compliments to Morandini and a greeting to Mr.Toninelli
Grate job
Glad you like it.
Hello! This video is just about the advancement of machining process today. I learned to be a machinist in the U.S. Navy from scratch and eventually sent to school. I manufactured various parts by reading the navy machinist manual and made mathematical calculations by hand and a calculator. The process took time. Today it is more advance and complicated. The operator need to have a good understanding of the machine and the part he or she is making. The CNC machine relies on a program or software to perform with the acquired skill of the operator. 5-axis machine with complex geometry amazes me. A machine that operates in multiple directions with automatic interchangeable cutters are amazing. The builders of the machine, the software engineers, and the operator/ machinist are all great contributors to the processes and economy. I don't think religion is connected to the advancement of technology neither personal ego. I am proud that we are advancing in manufacturing of goods today. Now, just think of this, how was the great pyramid built. And who built them with what tools? Today man could not build one to it's likeness. These structures are made of bricks. Now, if you include the universe as a whole, man has nothing to do with it. Then you can inject a divine power which is out of our league. Let us just admire our capability. Give credit to great minds.
Heard they make Lizzo's chairs and bed frame
They will be really great chairs and bed.
Love it! But to be honest, I really really can not!
You Can watch more our other videos
22:07 "cnc controlled" like saying atm machine... cnc stands for computer numeric controlled
Isso que chamo de " mordida mineral deliciosa" 😋.... cheia de imaginações e sonhos dos projetos . E muitas vontades dos desejos dos investidores e fabricantes ....
@1.19 Sod working in that place if that's how the move massive heavy tubes overhead. Asking for a massive accident strapping it like that 😂
Advertisement. Nice images, but typical promotion blabla of the speaker.
Try to get that result with anything let alone a huge gear set time stamp > 20:16
Amazing to see how young some of these guys are. But sad that they are all guys! Girls should be just as good😉
What are those??.....2x4x6 foot blocks!? lol
This is the one ring....
Who built the pyramids?
4:35 that operator definitely makes mistakes moving that fast
❤❤Wonderful video, aluminum cylinder head and casting cylinder CBN PCD 1/2× 3/16 3/8× 1/8.❤
I wonder who made the 50,000 mile vega engine block??? 🤣🤣🤣🤣🤣🤣
Where this company...
Sono 5 anni che gira sto video
Wow! I can't believe how scarred-up that table (chuck) on the Rottler lathe is (3:43). Doesn't look like skilled, experienced operators running that machine to me. We have about a dozen vertical turning centers like that, mostly made in the 90's and not a single one has a scar on it, and we have some pretty lousy operators.
But for those in the industry like right now. Still got a job they don't see it you see people don't see it until they are up at the end of the line and they get the supposed
4,000 milimetres???? Why not just say 4 metres.
13:20 tool is too long. it is not good solution for this operation
one big add
What happens when the machines rise up against us?
We pull there plugs. 🙂
Hit the E stop!
From the other videos I’ve watched,it would take a lot of sand to form these parts!
Huge difference between steel forging and ferrous and non-ferrous alloys casting products.
the ai that wrote and voiced the narration is off in the smallest details making it slightly annoying
Dang, I thought engineers were self centered. Design and create all you want. You need plain old blue collared laborers to assemble anything to get it to market (or perhaps a well programmed robot).
I want it.
And no i cant „You can do” because who can
You Can watch more our other videos. LOL
I could and in the late 70"s analog was the way. Digital was in it's birth at that time. We were real machinists and used pencil and paper for our calculations.
@@YouCanDo_TV I will. All of them.
@@TomokosEnterprize we have one machine with kinescope. This is a true CNC
ARV
Machinist pornography right here.
GAZ нннада??😂🤣
sound does NOT compare the video, except (probably NOT) Your voice... 3+(5star scale)
如果您需要立式车床，请与我联系
Would have been a good video but the blokes voice is grating !
6:30 A shaper can do anything except profit.
A huge shaper do huge amount of non-profit.
I would like the text on the screen longer. I don’t finish reading about half of them.
that's what ...pause is for. duh.
If you're going to use an AI voice use one that sounds different to the usual voices everyone else seems to use 🙄
Few people can visualize ss forgings 200 to 6, 500 millimeters. When you get beyond a thousand mm why not specify feet & inches so everyone can understand?
Or centimeters and meters.
The civilized world works with the metric system.
“Few people” … the US is one of just three countries IN THE WORLD who do not use the metric system.
@@ernestgalvan9037 Soon to be only coutry.
The woice has no soul.
It sounds like text to speech. The mu 6000 'volts' made me wonder.
Ok. We understand now that you know how to place/move/anker titles with After Effects. Could you please stop to use it in almost every scene? It is very annoying and exhausting to watch some of your videos.
this is an advertisement! lame!
8000mm, please just call it 8 meters, 8000mm just sounds silly. I've driven my car 40000000mm today at 100000000mm per hour.
In this industry we mostly use mm or micron.
5:38 their feeds/speeds are wrong. You do NOT want blue chips. Lol
I saw how indians made same things faster and 100x cheaper and faster...
This is just a bs, so europeans pay more money for this things
European prices vary widely - I sometimes order from Poland or Romania because it can be 40% less expensive than Scandinavia. BUT! Can you give me an example of 100x cheaper machine milling? Sounds totally made up, even if you reduce the labor cost to 0, you still have to pay for materials and machining!
@@heyyo162 Indian cast their own material from scrap, here is an example video of manufacturing one huge gear:
th-cam.com/video/LueogKboqRs/w-d-xo.html
@@mattbergseid9196 yes it is, sorry for that, but it is true
@@heyyo162
He has a russian name, that explains the anti-western views.
There is a reason the west is still leading in this field of machines.
You get what you pay for! Scrap material varies in hardness and strength and will crack under constant stress causing damage to the machine or hurt or kill the operator. Precision parts last longer with material designed for specific use of the equipment with tolerances of -+ 001/.002 run out among other tolerances under normal operation. Hack jobs and parts will work but wear and tear is greatly increased to inaccurate tolerances caused by different materials being used.
i saw this done on an Indian video. no safety gear and all done in slippers
Another channel steeling others work. This does not constitute fair use.
Metric is stupid.