One bit of information that may be useful to any of you who are wanting to recreate this project: You can DIY everything but the handpiece. The reason (other than it would be unnecessarily difficult to build) is because the electrode has a little nugget of hafnium oxide imbedded (which is a consumable btw). It's purpose is to more freely donate electrons (or whatever the verbiage was). The better explanation is it makes it possible to ionize dry compressed air into a plasma, otherwise you would have to run Argon (or some other mix of easily ionizable gas) through your rig and when it's not necessary, why bother with all that hassle and expense. I spent a lot of time fucking around before I realized this.
True, But see how intelligent you became for all that FAQing around? I found a couple $100 for a cheapie. Still you educate me (all your readers)on what is in there.(has a warrantee too btw) It interests me to consider making my plasma more powerful...
@@fredymredy Sure, I'm not on TH-cam as much as I WAS, but I'll answer any question that you have. The only thing that I have actually done in reality is make a HF start circuit, which worked pretty well. I ended up using a home made ZVS flyback circuit where the output was attached across a home made HV capacitor (made of transparency film and aluminum foil rolled up and then wrapped with plumbers tape and filled with hot glue.) and a spark gap. I had that discharge through a transformer core with the secondary as the tig supply. (to give you the isolated HV starting spark at the electrode) I think this is pretty much what the guy in the video did. But you know, its always easer to be able to ask someone direct questions... this shit is hard to figure out on your own.
Hay países donde no se tiene acceso ,recuerdo por el 2007 arme una tig con hf que encontré de un aficionado de EEUU ,estoy en argentina y eran carísimas.y no las tenía cualquiera
Wow, I'm so happy to have found you. This is exactly what I've been searching for. I'm no electrician and certainly not an engineer but I am a builder/tinkerer who's surrounded by a sea of discarded electronics just floating around for the taking. And I've long suspected with the right knowledge and direction one can build just about anything the big companies want to charge an arm and a leg for. All while our Earth is being poisoned by this disposable life style. But unfortunately there are few creators putting out the kind of content that will help demystify these kind of projects. Thank you for sharing and I can't wait to see what else you've crafted
@theyoutubeguy1545 If you are surrounded by a sea of discarded electronics then you should just mine them for gold and get rich and Buy whatever you want
Information like this is very much needed thank you! It’s unfortunate that so much information has either been kept trade secret or made so complicated that the average person is deterred from even attempting it! This forces people to spend money instead of developing their skills to do things cheaply!
Very good ! Give this guy his own TV show, someone , anyone , I thought I was good with a simple tank less water heater a/c d/c / propane, I'll keep watching and learning keep it up.
All plasma arcs produce strong UV radiation that is not good for even skin, so long sleeves, cotton if all possible are recommended for any work related to plasma arcs. You can get away for short couple second burns when covering the arc with the nozzle, like with welding, but if there is any reflective surfaces you can get welders eye from even a little use and on the long term its not good for your eyes anyway, same thing with the skin. In short yes, unless you need to make just one or two curve cuts and do rest with grinder or other tool to finish the single job. Any multiple production and i would advice least automatic welding mask and welding gloves with suitable clothing that covers skin. Also use cotton or other natural fibers since if spark ignites them, synthetic clothes will catch fire if not fire proofed and if catch actually fire will melt to your skin. Its not fun scraping the burned skin off while removing the melted plastic off even if its small area.
This is one of those things I would strongly recommend not building diy but you did and it works so I'm impressed none the less. But holy moly I cannot stress enough how dangerous this type of thing is
@@elliottdiedrich3068 Yes, but one should very least understand how the damn thing works and dangers that come with it, like how you can easily kill your self with a tig torch if you fuck up even with just the usage of it. I agree most things are pampered too much when risks are very little but high voltage and combining them with current is one of those things you dont want to fuck around and find out. This comes from guy who knows about electricity enough not to get killed (so far), has gotten shocked several times due mistakes my own or others and DIY guy with several bit sketchy jerry rig builds.
14:50 A+ for following the schematics correctly and the effort. F- for not wearing proper eye protection. You are a professional, and that means the burden of responsibility is all yours to lead by positive example.
How do you keep the 40k volts from the flyback transformer from killing the bridge rectifier? The one he used wasn't rated for blocking that high of voltage. It would exceed the breakdown voltage and destroy it really quick
This is awesome. I always wanted to build a battery powered plasma cutter to use out in the field without having to have a generator. Oh yeah and I am a new subscriber!!
Hello! 13:15 Could you describe how to connect the electrolytic capacitors to the rectifier bridge. Where are the pluses and where are the minuses electrolytic capacitors?
Very good ! I already build my self home made rectify welding machine using Microwave transformers , and a mig FCAW welding machine too using the same transformers .
Interesting video. I was surprized to see you using the cutter with no dark eye protection. The amount of UV that comes off a plasma cutter is pretty high I thought.
Its damn dangerous, thats what it is! shorting a welding machine output with that high diameter cable wrapped a few times, its insane he can get away with this!
Puurrrrfect, I been fantasizing about something like this for about a year, but now I have a lead of how to do it, I know myself electronics but have some doubts that you just have made me clear, so thanks! great video
Excellent! This is truly innovative DIY. Would it be possible to make a plasma torch using an old microwave high voltage transformer instead? Obviously for cutting thinner metal only.
Rulof, this is a great video and I truly enjoyed not only the project but also your personality and outside-the-box thinking. I recycle components out of discarded electronics as well and use them in my projects and builds, and I can see now why my friends want me to start filming content - after watching this I'm inspired to share my work as well. Keep on with the great work, you've earned a sub and inspired another creator. Your English is really good by the way, I can see how much work you've put into it. Awesome job describing the why of the process to people as well, not just the how to of it. Strong work my friend
DO NOT TRUST THIS GUY!, see my main comment post, I am all in for sensible designs, but this is clearly a very stupid design, get advice from people who do know, like say EEVBLOG, Electroboom and other guys like that, this is an idiot with a soldering iron.
Iv been a fan all the way back when you made the wrist mounted rebreather and the diy electric outboard mounted to your kayak. I didn’t have an account Back then and couldn’t for the life of me remember the channel name, you popped up 2 days ago and I instantly subbed… I’d love to see you revisit those videos mentioned and potentially and make them better. Glad to see your still making videos man, keep it up!
I have a question: do the diode line and the diac line go to the torch? Or to the negative port rectifier bridge? How many lines does the torch have? I think has three... the line negative volt, the line of diode and the line of diac. this is correct ?
amazing somersaults, great results. but tinted goggles are a must; and a serious serious serious disclaimers for when dealing with voltages 220v and above
Hey Rulof, Great stuff mate. You just added a subscriber from Australia. Could you please consider a project showing us how to convert a DC Tig welder to AC/DC Tig welder that can be used for welding Aluminium?
With the "don't ask me why" at 13:01, and the seemingly pointles caps at 13:14 that don't show the polarity in the diagram (electrolitics, one conected directly to the AC input, the other ones would get at least the 0.6v drop from the diodes at best, and full reverse voltage at worst), this could maybe be in the rectifier
A little question for anyone: if you only need just a hig voltage, it's not the same use the mechanism of a microwave? You have around thousands volts, a huge capacitor and a transformer could make an arc of 4kv ...... 🤔🤔????
I have 60,000 volt Dc neon transformer and am wondering what I can do with it. I've worked with, flybacks multiple high voltage transformers, microwave transformers " modified" and so on. I need a simple arc welder but some of my past collections have moved home . I'll check out some of ya past vids...I'll be back cheers
What is the minimum voltage that an arc welder should have to strike an arc with the help of an HF HV transformer ? Could this work with a voltage as low as 12 volts ? Very interesting, I love this channel :)
Oh really ? What a shame, I was hoping that the same power source could be used for TIG welding and plasma cutting. But I guess you're right: I did some researcheas about similar projects and every times I saw the same answer : no, the TIG welder working operation voltage is very different than the plasma cutter one (30 volts vs 70 volts). I suppose that you want to maintain a short arv for TIG welding where the energy needs to be localized to melt the filler metal whereas you want a bigger arc for plasma cutting to keep ionizing the compressed air flow before to send it to the part to cut. Thanks for your answers anyway, I am really interesting in this topic
One bit of information that may be useful to any of you who are wanting to recreate this project: You can DIY everything but the handpiece. The reason (other than it would be unnecessarily difficult to build) is because the electrode has a little nugget of hafnium oxide imbedded (which is a consumable btw). It's purpose is to more freely donate electrons (or whatever the verbiage was). The better explanation is it makes it possible to ionize dry compressed air into a plasma, otherwise you would have to run Argon (or some other mix of easily ionizable gas) through your rig and when it's not necessary, why bother with all that hassle and expense. I spent a lot of time fucking around before I realized this.
True, But see how intelligent you became for all that FAQing around? I found a couple $100 for a cheapie. Still you educate me (all your readers)on what is in there.(has a warrantee too btw) It interests me to consider making my plasma more powerful...
That may have been the nicest thing anyone has ever said on TH-cam. Thanks @@jackrichards1863
I want to recreate this and the tig welder, but im going to need some advice. Is there a way that we can stay in contact?
@@fredymredy Sure, I'm not on TH-cam as much as I WAS, but I'll answer any question that you have. The only thing that I have actually done in reality is make a HF start circuit, which worked pretty well. I ended up using a home made ZVS flyback circuit where the output was attached across a home made HV capacitor (made of transparency film and aluminum foil rolled up and then wrapped with plumbers tape and filled with hot glue.) and a spark gap. I had that discharge through a transformer core with the secondary as the tig supply. (to give you the isolated HV starting spark at the electrode) I think this is pretty much what the guy in the video did. But you know, its always easer to be able to ask someone direct questions... this shit is hard to figure out on your own.
Hay países donde no se tiene acceso ,recuerdo por el 2007 arme una tig con hf que encontré de un aficionado de EEUU ,estoy en argentina y eran carísimas.y no las tenía cualquiera
yo man you rock i totally dig the manner in which you explain and deal with all the processes necessary to complete projects
The overlays and explanations were very well done. Kudos to your editing skills!
FULL BRIDGE RECTIFIER
Wow, I'm so happy to have found you. This is exactly what I've been searching for. I'm no electrician and certainly not an engineer but I am a builder/tinkerer who's surrounded by a sea of discarded electronics just floating around for the taking. And I've long suspected with the right knowledge and direction one can build just about anything the big companies want to charge an arm and a leg for. All while our Earth is being poisoned by this disposable life style. But unfortunately there are few creators putting out the kind of content that will help demystify these kind of projects. Thank you for sharing and I can't wait to see what else you've crafted
Many places, including here, it is a crime with harsh punishment for taking electronics from the garbage :( Mad mad world
@theyoutubeguy1545
If you are surrounded by a sea of discarded electronics then you should just mine them for gold
and get rich and Buy whatever you want
Information like this is very much needed thank you! It’s unfortunate that so much information has either been kept trade secret or made so complicated that the average person is deterred from even attempting it! This forces people to spend money instead of developing their skills to do things cheaply!
This is a full fledged project nice job, the time and effort put into this is crazy. Great video
Very good ! Give this guy his own TV show, someone , anyone , I thought I was good with a simple tank less water heater a/c d/c / propane, I'll keep watching and learning keep it up.
Don't you need some shield for eye protection, just like when welding?
All plasma arcs produce strong UV radiation that is not good for even skin, so long sleeves, cotton if all possible are recommended for any work related to plasma arcs. You can get away for short couple second burns when covering the arc with the nozzle, like with welding, but if there is any reflective surfaces you can get welders eye from even a little use and on the long term its not good for your eyes anyway, same thing with the skin. In short yes, unless you need to make just one or two curve cuts and do rest with grinder or other tool to finish the single job. Any multiple production and i would advice least automatic welding mask and welding gloves with suitable clothing that covers skin. Also use cotton or other natural fibers since if spark ignites them, synthetic clothes will catch fire if not fire proofed and if catch actually fire will melt to your skin. Its not fun scraping the burned skin off while removing the melted plastic off even if its small area.
This is one of those things I would strongly recommend not building diy but you did and it works so I'm impressed none the less. But holy moly I cannot stress enough how dangerous this type of thing is
Going outside could be dangerous too if you don't pay attention. Just don't do nuthin stupid!
@@elliottdiedrich3068 Yes, but one should very least understand how the damn thing works and dangers that come with it, like how you can easily kill your self with a tig torch if you fuck up even with just the usage of it. I agree most things are pampered too much when risks are very little but high voltage and combining them with current is one of those things you dont want to fuck around and find out. This comes from guy who knows about electricity enough not to get killed (so far), has gotten shocked several times due mistakes my own or others and DIY guy with several bit sketchy jerry rig builds.
fun and interesting explanation of the process for making plasma! great work.
14:50 A+ for following the schematics correctly and the effort. F- for not wearing proper eye protection. You are a professional, and that means the burden of responsibility is all yours to lead by positive example.
Un millón de "GRACIAS" por sus valiosos aportes y un saludo desde Monterrey, México.
Love how so much of this is either cheap to buy or easily made in a home shop. Makes it much more accessible than store bought plasma cutters. ❤️
i dont know about how safe but your not a dummy and understand electronics so thumbs up man. thats what i call a dyier
How do you keep the 40k volts from the flyback transformer from killing the bridge rectifier? The one he used wasn't rated for blocking that high of voltage. It would exceed the breakdown voltage and destroy it really quick
With a 🤔🤔🐴 fake machine
With the short stick rod in epoxe.
I think blue things called "diodes" is Zener diodes actually. It makes sense with large capacitors and varistors
You did a great job. Congratulations. Now it's time to make a welding machine from UPS. 🙂
Very underappreciated channel
His Italian version is huge
I think a lot of people were turned off with his blatant copy and paste style of content.
One day this guy will s gonna be a giant TH-camr I can already tell
Already subscribed
Nope, I see a lot of snakeoil, tape and BS, he wont last long.
You are the ultimate MacGyver!
Well done!
Love from Austria 💪🏼
Love this idea and would try it myself if I knew my wife wouldn't kill me for doing so!
Thanks Rulof for the information! :)
This is awesome. I always wanted to build a battery powered plasma cutter to use out in the field without having to have a generator. Oh yeah and I am a new subscriber!!
Dont build it, unless you want an house fire. Think about it, think its a good idea to short a welding machine output with thick wire?
Thank you so much I have been trying to figure out the difference between plasma cutting machines and welders for quite some time now.
Hello!
13:15 Could you describe how to connect the electrolytic capacitors to the rectifier bridge. Where are the pluses and where are the minuses electrolytic capacitors?
The thing that he made this from scratch is impressive...keep it up
This is awesome. I immediately starting thinking about what I could use to build my own. Excellent job man.
Never have I seen anyone make so much out of so little! Respect!
You need low-pass filter or similiar to protect the welder from high frecuency and high voltage from the flyback.
not rly as it is just a big mains iron core transformer
@@viermidebutura but what about the bridge rectifier? Surely it's not capable of tolerating 40k volts
@@jasonharrison25 the high voltage caps in parallel with the bridge will deal with that
@@viermidebuturaHow high of a voltage are those caps? He never says in the video?
Very good ! I already build my self home made rectify welding machine using Microwave transformers , and a mig FCAW welding machine too using the same transformers .
❤❤From Algeria, I salute you. I learned a lot from you. May God grant you success in what He loves and pleases. Thank you, hero
Astig!!! So Great! for those Who want that machine but no money to buy expensive machine. Thumbs up!!!🎉
The algorithm is working!!! it's me your new fan!!
What was the name of that coil? Sounded like you said Zener and I know that is wrong. Can you point me to where I can get one?
Look for argon arc ignition coil online, they are the ones he used! But I still have no clue what Word he said there? CER, Zener, ??
Wow that's great, I was just about to make a CNC plasma cutter, this is perfect!
Fantastic work and understanding, not just buy parts, actually built. Very well done
Interesting video. I was surprized to see you using the cutter with no dark eye protection. The amount of UV that comes off a plasma cutter is pretty high I thought.
Yes, probably don't do any of this, but definitely protect your eyes.
Most of that light is under your cut, so you're not seeing much of it. Welding is different.
So cool, it's hard to believe how you make cheap replacement for expensive details 🤯
I like the simple design of the plasma tourch. Good job!
This is incredible! Good use of parts for sure!
You are a perfect man
Very proffitional teacher
Thank you
I love it! Thanks for all your videos. I'm sorry they made you make a new channel! I see great things in your future. Howdy from Texas
Hello you did a great job.I have welding inverter schematics from 120amp to 200amps
This man can make anything!
Its damn dangerous, thats what it is! shorting a welding machine output with that high diameter cable wrapped a few times, its insane he can get away with this!
Puurrrrfect, I been fantasizing about something like this for about a year, but now I have a lead of how to do it, I know myself electronics but have some doubts that you just have made me clear, so thanks! great video
You are an inspiration and a hero. Thank you for being you.
I loved the introduction (with that stop motion)
Great project!
Wonderfull and simple.
Thanks for bringing it to us in a so simple and direct way
Excellent! This is truly innovative DIY. Would it be possible to make a plasma torch using an old microwave high voltage transformer instead? Obviously for cutting thinner metal only.
Rulof, this is a great video and I truly enjoyed not only the project but also your personality and outside-the-box thinking. I recycle components out of discarded electronics as well and use them in my projects and builds, and I can see now why my friends want me to start filming content - after watching this I'm inspired to share my work as well. Keep on with the great work, you've earned a sub and inspired another creator. Your English is really good by the way, I can see how much work you've put into it. Awesome job describing the why of the process to people as well, not just the how to of it. Strong work my friend
DO NOT TRUST THIS GUY!, see my main comment post, I am all in for sensible designs, but this is clearly a very stupid design, get advice from people who do know, like say EEVBLOG, Electroboom and other guys like that, this is an idiot with a soldering iron.
Sir, What is the value of electrolytic capacitors and diode?
Iv been a fan all the way back when you made the wrist mounted rebreather and the diy electric outboard mounted to your kayak. I didn’t have an account
Back then and couldn’t for the life of me remember the channel name, you popped up 2 days ago and I instantly subbed… I’d love to see you revisit those videos mentioned and potentially and make them better.
Glad to see your still making videos man, keep it up!
I have a question: do the diode line and the diac line go to the torch? Or to the negative port rectifier bridge?
How many lines does the torch have?
I think has three... the line negative volt, the line of diode and the line of diac. this is correct ?
i want to get to this level of skill one day thank for sharing
Bravo. İzlemiş olduğum en güzel videolardan biriydi. Başarılarının devamını temenni ederim...
amazing somersaults, great results.
but tinted goggles are a must; and a serious serious serious disclaimers for when dealing with voltages 220v and above
Nice tutorial, your channel is very underappreciated, keep up the good work.
Hey Rulof, Great stuff mate. You just added a subscriber from Australia. Could you please consider a project showing us how to convert a DC Tig welder to AC/DC Tig welder that can be used for welding Aluminium?
Hi you are a genius,I admired the way you made the plasma torch. How may I get the schematic from you.
Finally someone doing that on YT, thank you!
Polarized capacitors operate on direct current. How do you install them in the diagram on the current received?
Very cool what you've done with mostly 'waste' products.
Nice work my friend ,but we can t see in the end the katode and anodo of the diodes and how capacitor are conected
Wow I did not know it was that easy to do this.
Good job
Great idea bro…. I’m gonna check out the tig machine next…. Thanks for the info….. love it
jan mening tenan cak,mugi dadi ilmu seng barokah,samean pancen ngeten👍🥳🎉🎊
I gotta watch this and pay attention. My man is giving out free high current control candy.
Rudolf, your hackery is legendary.
This channel always makes me smile - loved it ever since the ruby video!
GRATIFICANTE assistir este vídeo! Vou em um futuro próximo tentar replicar seu projeto ! Obrigado .
I bet that is one bad ass plasma cutter
Could a high frequency box on a old ac welder be used ? It has 15,000 volts ??
Necessity is the mother of invention nice work!
Great work
We can use cheap dc inverter welding machine
Muy buena demostracion y se puede hacer que buena soldora plasma que bien que suelda y corta gracias Arg
What voltage was used to power Plasma cutter build 110/120/240/4**....?
Thank you I will try to make this and let you know how it turns out.
Congratulation!!!!
You are a genius
Respectfully👍✌️
That's pretty cool. Nice job.
Bravo chef, de l'électronique DIY bien expliqué, unique et excellent. You'r a boss!
I'd like to see ElectroBoom give his thoughts on your electrical creations
With the "don't ask me why" at 13:01, and the seemingly pointles caps at 13:14 that don't show the polarity in the diagram (electrolitics, one conected directly to the AC input, the other ones would get at least the 0.6v drop from the diodes at best, and full reverse voltage at worst), this could maybe be in the rectifier
A little question for anyone: if you only need just a hig voltage, it's not the same use the mechanism of a microwave? You have around thousands volts, a huge capacitor and a transformer could make an arc of 4kv ......
🤔🤔????
Very, very cool. Earned a sub from this guy.
excelente trabajo que hiciste un saludo desde Colombia, Barranquilla😃
Gracias por compartir excelente 👌🏻 información 😊 saludos cordiales desde México ❤
SUPER MACHINE!!!!
He is the goddest of engineering diy
Can you put a link to the coil you bought? I can’t find a zener coil.
WOW!!! You are BRILLIANT!!!
I have 60,000 volt Dc neon transformer and am wondering what I can do with it. I've worked with, flybacks multiple high voltage transformers, microwave transformers " modified" and so on. I need a simple arc welder but some of my past collections have moved home . I'll check out some of ya past vids...I'll be back cheers
The "fault valve" you made is usually made with a spark gap in such high voltage circuits. Your solution is much more interesting!
Can you convert a shop bought tig welder to a plasma machine?
Hello guys, So if I have a DC TIG welder with HV igniter can I modify this welder to a plasma cutter? Thx,
is the air flow just compressed air or do you use a particular gas?
I am fascinated, that is exactly my style, love your video
Bro, u just gained another subscriber . A single vid and I m hooked, going to watch the rest one at a time while I cant wait for your next one. ❤
AWSOME VIDEO AND PROJECT!! VERY HAPPY TO HAVE FOUND YOU!! i AM ABOUT TO DEEP DIVE INTO YOUR OTHER CONTENT.🛠
I enjoyed watching and learning.
1:31 It actually changes 100 times a second, the full switch happens at rate 50hz, so it switches twice a hertz.
... right?
I just fell in love with another MAN😮
Awesome sir 😊😊😊, thanks ❤
How thick can we cut with it? And what do we need to modify to be able to cut 1 inch thick for example?
This is just so cool!
I enjoyed every second of it. Finally, I have a use for my old stick welder.
What is the minimum voltage that an arc welder should have to strike an arc with the help of an HF HV transformer ? Could this work with a voltage as low as 12 volts ? Very interesting, I love this channel :)
50.v
But 25vdc when burning running . Cutting 🤔🤔🤔🥒 so i think this if a fake .
Oh really ? What a shame, I was hoping that the same power source could be used for TIG welding and plasma cutting. But I guess you're right: I did some researcheas about similar projects and every times I saw the same answer : no, the TIG welder working operation voltage is very different than the plasma cutter one (30 volts vs 70 volts). I suppose that you want to maintain a short arv for TIG welding where the energy needs to be localized to melt the filler metal whereas you want a bigger arc for plasma cutting to keep ionizing the compressed air flow before to send it to the part to cut. Thanks for your answers anyway, I am really interesting in this topic