Make an Auto Lens with Clear Resin and Silicone Molds | Tutorial

แชร์
ฝัง
  • เผยแพร่เมื่อ 13 พ.ค. 2024
  • Part 1
    In this video, we go through the process of re-creating a rare brake tail-light lens for a 1958 BMW Isetta. We go through setting up a properly made 2-part silicone mold with vents and a fill port, as well as many tips and tricks along the way. We will finally cast BJB's WC-783 Clear Polyurethane Resin in to produce a beautiful tail light lens that looks as good as the original!
    Watch Part 2: • Make Auto Rubber Trim ...
    Shop our selection of silicones or speak with our technical staff to help you pick the right one. We also have a huge selection of castable polyurethanes for making parts in the mold; from soft, flexible gels, tough rubber, on up to rigid plastics!
    www.BJBenterprises.com
    WC-783 Clear Polyurethane: bjbmaterials.com/wc-783-a-b/
    TC-5041 Silicone: bjbmaterials.com/tc-5041-a-b/
    Mixing Spatula: bjbmaterials.com/mixing-spatula/
    Insta-Cure CA Glue: bjbmaterials.com/adhesives/ar...
    Insta-Set Accelerator: bjbmaterials.com/insta-set-ca...
    Vents/Registration Keys/Fill Ports/Clay: bjbmaterials.com/accessories/...
    For tints used in this video:
    Contact BJB for recommendations. www.bjbenterprises.com
    0:00 Introduction
    0:38 Taking the Mystery Out of Materials!
    0:46 1958 BMW Isetta 300
    1:15 Silicone Molds Reproduce High Gloss Finishes
    1:30 Splitter Board
    1:54 Building Blocks
    2:00 Acrylic Registration Keys
    2:08 Insta-Cure CA Glue
    2:14 Insta-Set Accelerator
    2:30 Dry Fit Keys
    2:35 Small Key for EZ Reference
    2:41 Mark with Pencil
    2:56 Hot Glue Mold Box
    3:02 Clean Lens
    3:05 Don't Need Mold Release
    3:09 Silicone is Non-Stick
    3:15 Silicone Sticks to Silicone
    3:20 Cover Lens
    3:26 TC-5041 Platinum Silicone
    3:50 Isopropyl Alcohol
    4:04 Carefully Pry Up Silicone
    4:11 Leave Lens In Mold
    4:23 Add Acrylic Vents and Fill Port
    4:31 Cleaner method than cut Vents and Fill Port.
    4:50 Fill from Low Point Vent at High Points
    5:03 Don't Disturb High Gloss Lens
    5:34 Seal Around Edges
    5:38 Can Also Use Vaseline
    5:52 Remove Vents and Fill Port
    6:02 Remove Mold Box
    6:07 Slowly Separate Mold Halves
    6:12 Our Beautiful Mold!
    6:20 Casting the Lens
    6:26 No Mold Release for Best Finish
    6:32 Lower Mold Life BUT Less Labor
    6:39 Strap Mold to Board
    6:45 Don't Over Tighten
    6:49 Insert Vent Straws and Pour Funnel
    6:52 Explained in Intro Mold Tutorial
    6:58 Angle Mold For Best Results
    7:27 PSTF Dye
    8:33 Accelerate Cure with Heat or Faster Work-Time System
    8:55 Accomplished with No Pressure!
    8:59 Vacuum vs Pressure
    9:11 Vacuum Physically Removes Air
    9:18 Rigid Materials: Air bubble won't come back
    9:22 Flexible Materials: Air bubble CAN come back
    9:31 Pressure Casting is a Good Insurance Policy
    9:39 Pressure forces material into fine detail and small air pockets.
    9:45 Pressure is Not 100% Effective
  • วิทยาศาสตร์และเทคโนโลยี

ความคิดเห็น • 174

  • @niallsommerville9941
    @niallsommerville9941 5 ปีที่แล้ว +47

    This has to be a benchmark for informative videos, right down to the clear no nonsense response to questions.

    • @bjbenterprises
      @bjbenterprises  5 ปีที่แล้ว +2

      Thank you so much for the compliment and feedback!!

  • @johnjacob688
    @johnjacob688 5 ปีที่แล้ว +33

    I wish stuff like this was introduced in high school. I see this as an adult and I love it but it would take a lot of time to learn and be proficient enough to make a living off of.

  • @sd3nva
    @sd3nva 4 ปีที่แล้ว +7

    This was THE ONE VIDEO I've been looking for . . For Ever ! . . . . All of the others were . . A bunch of nonsense, equipment you don't need, music you don't want to hear and them being as Clueless as I was . . . . Thanks A Lot. 😁👍

  • @tiggytheimpaler5483
    @tiggytheimpaler5483 5 ปีที่แล้ว

    I was looking at custom lenses for motorcycle parts and it was outrageous, now I find this and it's something I can do with my kids thanks a lot! This is great

  • @rstezza
    @rstezza 6 ปีที่แล้ว +7

    Been trying to figure this out for ages. Thanks for the details video👍

    • @bjbenterprises
      @bjbenterprises  6 ปีที่แล้ว

      rstezza Great, we love to hear that! We know that there are many ways to make molds but sometimes spending a little more time on set up and details will pay off in the quality and quantity of parts. Thanks. -BJB

  • @TheHelado36
    @TheHelado36 4 ปีที่แล้ว

    This is beautiful !

  • @Mk3addicts
    @Mk3addicts 2 ปีที่แล้ว

    thank you buddy..you are legend for helping people.

  • @ZeeZeeBun
    @ZeeZeeBun 3 ปีที่แล้ว

    This... Is going to help with a non-car related project... Thank you.

  • @cobra3289
    @cobra3289 5 ปีที่แล้ว +1

    Very interesting, simple and easy to understand video, thank you

  • @zzyofizz
    @zzyofizz 6 ปีที่แล้ว +2

    thank you very much , a great tutorial.

  • @stefanm67
    @stefanm67 3 ปีที่แล้ว +1

    That was a superb video. Thanks very much.
    I've subscribed and will be giving this a go.

  • @randallbourque1321
    @randallbourque1321 6 ปีที่แล้ว +3

    I would love to see if you could make a clear lens from a 3d printed part. The videos are getting so much more informative. Thanks for sharing the information!

    • @bjbenterprises
      @bjbenterprises  6 ปีที่แล้ว +4

      Hi Randall, yes you can certainly recreate a lens using 3D Printing technology. The key to success is your painted finish over the 3D Printed part. It must be a very high gloss, Class A finish or you will not have the clarity of an original as shown in the video. This means painting the pattern with a good quality, automotive type clear coat; i.e. no rattle cans. You want to put the labor and polishing effort in the pattern instead of polishing each piece out of the mold. As the mold wears down over time, you may need to hand polish the cast lenses to bring the gloss level up but at a certain point you'll have diminishing returns and it may be time to make a new mold.

  • @j.stresstl182
    @j.stresstl182 3 ปีที่แล้ว +4

    Will be trying to do this during the summer time. Lots of people in my car community want clear reflectors for custom taillights and headlights

  • @jessesteinbar
    @jessesteinbar 3 ปีที่แล้ว +1

    Me and my father love the Isetta, on Brazil she was made by Romi, the Romi-Isetta. I dream in buying one and restoring it!

  • @CARRJ142
    @CARRJ142 2 ปีที่แล้ว +1

    Another great video.

  • @ragilmastapela3831
    @ragilmastapela3831 6 ปีที่แล้ว

    Amazing....

  • @toolzshed
    @toolzshed 3 หลายเดือนก่อน

    This is so cool 🤘🏽🔥😀

    • @bjbenterprises
      @bjbenterprises  3 หลายเดือนก่อน

      Thank you. You can see more lenses made in similar style using BJB materials on Eric Strebel's channel as well: th-cam.com/video/wPAqM-7pXA4/w-d-xo.htmlsi=vTvHKqt3pgbSMSqJ

  • @SoNMeZ42
    @SoNMeZ42 ปีที่แล้ว

    Very good

  • @anthony6575
    @anthony6575 4 ปีที่แล้ว +4

    Can you do a video showing how to make multi colored tail light lenses? (red, amber, clear)

  • @rickbeam2325
    @rickbeam2325 5 ปีที่แล้ว +2

    Thank you the 76-80 Cars I deal with can have Quite hogh NOS prices n Reprodicers are going ng in my opinion too. Both Types of casting important to know

  • @maxheadroom8857
    @maxheadroom8857 2 ปีที่แล้ว

    This is a great thing to know especially for those with orphan make cars.

  • @peterbonnez
    @peterbonnez 5 ปีที่แล้ว +1

    Excellent quality. I enjoyed that, thank you. I like the pop up tail lamps on the earlier cars. My Brighton built Isetta has Land Rover tail lamps.

  • @FCAutos
    @FCAutos 6 ปีที่แล้ว

    Interesting...

  • @rlinvestments6081
    @rlinvestments6081 3 ปีที่แล้ว

    I need this to make clear corners for my obs Chevy I can’t find ten anywhere I bought them 15+ years ago

  • @radanyadak6362
    @radanyadak6362 2 ปีที่แล้ว +1

    Hello thanks for the cool video. How many times can I use this silicon mold without ending up withe a cloudy resin look? would the silicon mold`s surface roughen up over time? Thanks

    • @bjbenterprises
      @bjbenterprises  2 ปีที่แล้ว +1

      For a lens quality part, usually about 12-20 parts if you take care of your molds and use a good quality platinum silicone as shown in the video. After that, you start to see a dull surface finish which you can polish back to a shiny surface.

  • @shouminz
    @shouminz 3 ปีที่แล้ว

    Thanks for your video, it is real helpful. May i know that how to make "silicone lens" with silicon mold?

    • @bjbenterprises
      @bjbenterprises  3 ปีที่แล้ว

      Can you explain what you mean by silicone lens? If you are trying to cast a silicone into a silicone, you will need to apply mold release and that will ruin any lens-quality surface in the castings.

  • @muhamadridzuan7854
    @muhamadridzuan7854 2 ปีที่แล้ว

    It's a great video. Missing your latest videos.. however, how do you remove the ca glue trace when you pull out the silicone sprue?

    • @bjbenterprises
      @bjbenterprises  2 ปีที่แล้ว +1

      Typically the mark from CA gluing the acrylic vent onto the pattern is minimal and can be scraped or sanded off if needed. Usually this spot is in an area that is not a cosmetic surface (hidden behind the part) so it doesn't cause an issue. Marks from vents on the part is the same with injection molded parts and dealt with the same way. If it needs to be a clean surface, then the pointed vent makes a very small mark and is much easier to deal with.

  • @mike.135i
    @mike.135i 2 ปีที่แล้ว

    How would we be able to replicate the pressure and vacuum method at home?

  • @ZAMZAMATV
    @ZAMZAMATV 2 ปีที่แล้ว

    Great job. Kindly let me know that can we use this silicone molding again and again or is it one time use only?

    • @bjbenterprises
      @bjbenterprises  2 ปีที่แล้ว

      Silicone molds can produce many parts. Some molds and configurations can make as many as 25-50 parts.

  • @coryewest
    @coryewest 2 ปีที่แล้ว +1

    Is it possible to have things sent to you guys and pay you to make a silicone casting? I was searching for someone online who might provide a service like this and could not.

  • @nangelg
    @nangelg 5 ปีที่แล้ว

    BJBEnterprises what happen to the video for the curved lens peace at 1:42? It used to be on youtube

  • @alwcurlz
    @alwcurlz 4 ปีที่แล้ว

    I've been watching other company videos and I do like this one best, quick, to the point. Curious about the pressure casting though....that face mask was a failure with the defects. Why is that? I would think with vacuum on the liquid prior to pouring, and then pressure when casting you would have no bubbles. Is it possible that the mold was sealed too well and too low of pressure was used? Reason I say that is because the fluid was not able to pass into some other area of relief. I've seen one guy cut little bladder "fishers" to allow the pressurized liquid to fill the little bladders, contain the bubbles, and allow the liquid to re-enter to fill voids.

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว

      The face casting was pressure only (no vacuum degas of the urethane prior to pouring). Some sources recommend pressure casting only and that is not something we would recommend for clear materials as you can see in the face casting. A combo of vacuum and pressure is the best way to ensure quality clear parts in a highly detailed, closed mold like this lens.

  • @brucemiessner735
    @brucemiessner735 ปีที่แล้ว

    Love your video, I am new to this mold making. Question, I have a glass lens similar to your lens for Rail road lamps, i did the bottom mold but now having trouble getting the acrylic vent rods to stick to the glass using a CA glue. My first rod stuck no problem but the rest are not. I used different CA glues as well and same issue. If i accidentally got mold release on the glass before trying the glue, do you think that would cause the problem? Is there something i can use to clean the glass? I also notice on your video (Perhaps an edit splice?) right before you were going to glue the rods on your lens for the 2nd mold half the accelerator bottle was taken away then put back. Was it used for any part of the rods for the CA glue?

    • @bjbenterprises
      @bjbenterprises  ปีที่แล้ว

      Any mold release on the surface will cause issues bonding the vents. Use a Q-tip with some rubbing alcohol to clean the area to get a better bond. We pre-sprayed the area with accelerator to help the vent bond quicker which is why you see it picked up and then set down again. 4:26

    • @brucemiessner735
      @brucemiessner735 ปีที่แล้ว

      @@bjbenterprises thank you very much.

  • @creativelife4453
    @creativelife4453 6 ปีที่แล้ว

    cool

  • @zehlersan
    @zehlersan 6 ปีที่แล้ว +7

    Can u make a video on how to make multicolor taillight lenses. Would be very helpful to know how to do this

    • @KHFilms
      @KHFilms 5 ปีที่แล้ว +4

      I have a 1969 Ford 20M RS. The tail light lenses are two-colored (top half orange, bottom half red). The lenses themselves are 100% orange and the red half is coated with transparent red paint.

    • @MaIagoli
      @MaIagoli 5 ปีที่แล้ว +1

      Make one mould of the entire lens.. then, for ex, if the lens has 3 different pigments.. you'll create 3 copies of the original lens. Than, cut the replicas to each speciffic color, and create an final mould for each one. Cast them all with their respective colors, and later on the finishing process, glue them together with an appropriate glue or resin. Not as easy, but works flawless!

  • @mike.135i
    @mike.135i 2 ปีที่แล้ว

    I’ve been searching for a video exactly like this one
    Modern lights aren’t able to be seperated without cutting open/heating the seal and pulling apart, if I am somehow able to get just that plastic lense from an OEM set I should be able to do exactly what’s in this video no problem?
    Do you sell starter kits with everything needed to make your own lenses?

    • @bjbenterprises
      @bjbenterprises  2 ปีที่แล้ว

      We don't offer a kit due to the variety of lens sizes and complexities involved. Keep in mind too that clear cast lenses like this are not meant for headlights due to the extreme heat from the bulbs. Most aftermarket DIY lens applications like this are for tail lights or turn signals where the heat is lower. If you have an application you want to discuss with someone in our technical staff, you can send us an email or call to explain in more detail to see if this will work for you. info@bjbenterprises.com or call 714-734-8450. Have as much info and detail about the lens and desired expectations for the part to help get the info needed.

  • @meadewill6616
    @meadewill6616 5 ปีที่แล้ว +1

    asking about the UV resistance, considering reproducing the lense covers for corvettes. Typically they last on a few years even with a clear UV coating.

    • @evilbunnyreviews
      @evilbunnyreviews 5 ปีที่แล้ว

      That would depend on the specific resin you choose

  • @KHFilms
    @KHFilms 5 ปีที่แล้ว +1

    Would it be beneficial in any way to have some kind of vibrating jig to mount the mold on when the resin is curing. Would it remove air bubbles from the resin or create them?

    • @bjbenterprises
      @bjbenterprises  5 ปีที่แล้ว +2

      Generally speaking, it's not a very practical solution because vibration typically removes air bubbles best with materials that have a high filler content (think concrete or plaster). These urethane casting resins are un-filled and the surface tension of the material does not easily let go of air bubbles. So, that's why we use vacuum chambers to degas the material before it goes in, as well as proper venting to channel the air and material through the mold, and then we'll often use a pressure tank to deal with any incidental trapped air in the mold geometry. In other words, Vibrating Tables are more often used on large open top molds where the casting material has a high filler content and the bubbles can simply rise to the top vs trying to navigate to a vent hole.

    • @KHFilms
      @KHFilms 5 ปีที่แล้ว

      @@bjbenterprises Okay, thanks for the quick and detailed response!

    • @bjbenterprises
      @bjbenterprises  5 ปีที่แล้ว +1

      @@KHFilms No problem, happy to help! -BJB

  • @luissouza5501
    @luissouza5501 3 ปีที่แล้ว

    Show !!!!!!

  • @baljazz
    @baljazz 3 ปีที่แล้ว

    How do you do this but with a helmet? I dont want to slush cast.

  • @fattyrobotcartunning9056
    @fattyrobotcartunning9056 4 ปีที่แล้ว

    Problem va heat ? During sushine

  • @animalgrabber
    @animalgrabber 5 ปีที่แล้ว

    The pigment you used was a cool red (blue content), leading to a pinky purple lens. Do you sell a warm (or neutral) red pigment that could be used to better replicate tail light lenses?

    • @WillowCreative
      @WillowCreative ปีที่แล้ว

      add some yellow dye :) look at opposite color wheel is the way to go

  • @augustaiello5757
    @augustaiello5757 5 ปีที่แล้ว

    Is the strength of the lenses comparable to the original or stronger? Can I reproduce glass lenses with these resins that would be just as transparent and translucent?

    • @bjbenterprises
      @bjbenterprises  5 ปีที่แล้ว

      The lenses are very strong and tough. The most important thing to do is follow our technical data sheet to achieve the best performance in a harsh environment like automotive parts require. Heat resistance is the biggest hurdle for plastic parts on exterior car parts and it is very important to ensure a proper elevated temperature post cure is done on any cast urethane part. Clarity with these materials is unmatched when compared to other castable resin systems and they also resist yellowing due to UV light thanks to our formulation. It is important to choose the correct formula to ensure it has our added UV stabilizers for outdoor use. It's best to email our technical department to ensure you have all the info needed and you can ask specific questions about your application: info@bjbenterprises.com

  • @triptheroad
    @triptheroad 5 ปีที่แล้ว

    I have a brake light lens that curves from the back of the vehicle to the side (1993 Dodge Shadow). How would you set up a mold for a weird shape like that, where the mold would have to accommodate an almost L-like shape?

    • @bjbenterprises
      @bjbenterprises  5 ปีที่แล้ว

      Typically this requires you to make a custom block that supports and follows the curve under the part. You can make this with a large block of clay to fill in the gap below as it sits on a flat surface, or you can make it using thin, flexible sheets of plastic, metal, or wood. You would press the flexible sheet up against the pattern and support it from behind with a scaffolding type structure, similar to building a concrete bridge. Once you have a curved parting board, you can build the mold walls from there.

    • @triptheroad
      @triptheroad 5 ปีที่แล้ว

      @@bjbenterprises Very well explained that actually makes a lot of sense! Me and some friends want to make clear corner markers for our show cars and wanted to give it a try, but also thought about doing the brake lights and other parts that have no aftermarket options available

  • @caddi70
    @caddi70 6 ปีที่แล้ว

    I have a complex parking light. I'll probably mess it up a few times. also mine needs to be amber

  • @gomezsandy
    @gomezsandy 6 ปีที่แล้ว

    are the vents and funnel being glued tot he object or the silicone?

    • @bjbenterprises
      @bjbenterprises  6 ปีที่แล้ว

      They are glued to the part and not the silicone. The CA glue will not bond well to the silicone and we don't want the vent points hanging off the part. Thanks for the question!

  • @joegarcia3214
    @joegarcia3214 ปีที่แล้ว +1

    So im a plastics fabricator and am familiar with tools associated with this like routers saws joiners and acrylic fab stuff. Im wondering what would I need to do exactly what you showed in your video. I want to faba few discontinued Lenses and emblems for my car.

    • @bjbenterprises
      @bjbenterprises  ปีที่แล้ว

      Hi Joe, if you are an experienced fabricator and a fast learner, than you should be able to tackle a project like this. It will be very difficult to answer all of your questions in a YT comment, but you will need a suitable vacuum pump and chamber, possibly a pressure tank, and some practice mixing and pouring both polyurethane and silicone casting materials. If you haven't already, we would highly recommend viewing our other mold making videos to see the techniques and equipment used in producing parts that are professional looking and functional. We also have very helpful and experienced technical sales people here at BJB that do a great job of helping new customers through the mold making and casting process. You can email or call them M-F. info@bjbenterprises.com or 714-734-8450

    • @tracywilder8914
      @tracywilder8914 ปีที่แล้ว

      Hey Joe Garcia,can you make Tail lights for 1965 plymouth fury 3 a complete set, I have used unit off the car.

  • @nickt71987
    @nickt71987 ปีที่แล้ว

    Does anybody have experience using this material for headlights in a real world application? I've viewed the Tech Sheet but am new to the concept of casting polyurethane. Very curious how a finished product has held up to UV exposure, heat from the light bulb, and even to an extent impacts from road debris. Also, did you finish the product with a clear coat or any type of PPF prior to installation?
    Thanks in advance

    • @bjbenterprises
      @bjbenterprises  ปีที่แล้ว

      We have many customers over the years making lens parts for classic Lincolns, Mercury, Plymouth, Ford, Chevy cars and more. These are small companies reproducing parts that are not made anymore, not just hobbyists. Typically they are used for tail lights, turn signal lenses, interior domes, and such. We don't recommend it for headlights due to the intense heat generated. The UV resistance is very good. Aliphatic polyurethane is one of the most UV and color stable resins available for making cast parts (in comparison to epoxy and polyester resins for example). This material is also used in theme park applications where parts are mounted outdoors. The key things to be successful using this material: make sure you have a good vacuum degassing pump/chamber, a pressure tank, and lastly a way to post-cure the parts with heat so you ensure the best heat resistance in the parts. Feel free to contact our tech department if you would like to ask any questions you may have: info@bjbenterprises.com

  • @georgelimoncello5874
    @georgelimoncello5874 2 ปีที่แล้ว

    I wonder if you could mold and cast a bicolor (amber and crystal clear) tail light lens for a bike

    • @bjbenterprises
      @bjbenterprises  2 ปีที่แล้ว

      Yes it's possible, however depending on the complexity of the lens it may require different sets of silicone tools or inserts to accomplish this.

  • @JOEGGGJOE
    @JOEGGGJOE 6 ปีที่แล้ว

    Wow. Great video. Is it legal to reproduce and sell automotive lenses. Do patents and original manufacturers have anything to do with it?

    • @bjbenterprises
      @bjbenterprises  6 ปีที่แล้ว +1

      If you are making them for yourself there is no issue. If you are a business selling aftermarket parts, it is on the seller to ensure they are not breaking any laws. Many times older parts are made under "replica" status and are not claiming to be OEM parts. It is always advisable to check with legal counsel before bringing a product to market.

    • @triptheroad
      @triptheroad 5 ปีที่แล้ว

      It probably depends on the car too, a car that has no aftermarket/new reproduction parts available are probably less of an issue than a current day car. Even then I don't think lens shapes are really copyrighted or anything like that. Making sure they are DOT compliant is another thing, can probably sell them on a "for off road use only" basis and be in the clear.

  • @bsimpson6204
    @bsimpson6204 3 ปีที่แล้ว

    That little car would be a perfect for an electric conversion.

  • @fwucku
    @fwucku 4 ปีที่แล้ว

    Can i do this at home and are all these products availible to everyone or just businesses?

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว

      henry kob we sell directly to individuals on our website if you want to purchase materials. It’s good to know and understand how to use them safely by using the correct personal protective equipment (PPE) and you may need to invest in certain equipment to process these materials correctly or you may end up with poor results. Clear materials are the most difficult to remove air bubbles from cast parts and may require vacuum degassing and/or a pressure pot depending on the application. I suggest watching a few of our other mold making videos to learn more about the process and if it’s something you wish to pursue.

  • @JakePalmer13
    @JakePalmer13 5 ปีที่แล้ว +2

    From start to finish, approximately how much would this process cost if I had none of the required products? I have a pair of red lense taillights that I want to make clear.

    • @triptheroad
      @triptheroad 5 ปีที่แล้ว +1

      Curious as well, I have an oddball car that has no aftermarket and want to make clear tail light lenses from a spare set

    • @johnladouceur9939
      @johnladouceur9939 2 ปีที่แล้ว

      About $200.00 for the first one, but then just the cost of the resin after that. Maybe $10.00 each. The money is in the mold silicone. I got a price from a guy who does this and he wanted $360.00 for a rectangular lens 3x3x12. I just bought the material to make my own from this video makers competitor.

    • @NewShockerGuy
      @NewShockerGuy ปีที่แล้ว

      @@johnladouceur9939 I got a quote for almost $460 to make a clear reflector lense for my headlight that is the size of a normal playing card. I would need two obviously. But this has me SERIOUSLY considering trying to do it. I'm just going to be bummed if I buy the materials and then it has bubbles or is messed up. I can't imagine it going perfect on the first try.

  • @Ruweshed
    @Ruweshed 4 ปีที่แล้ว

    I Have Question about when you put the Resin in Vacuum Chamber ... are you heating it? Yes or No and to which Degree?? and What is The Pressure its under under that Vacuum chamber ... ??? I hope someone replies

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว +1

      RASHED ALQALLAF vacuum does not heat the material, it is decreasing air pressure on the liquid to the point bubbles and gasses expand and escape. You need a very strong vacuum pump that can pull up to 28-29 inches of mercury (1 bar) to do this effectively.

  • @LoremIpsum497
    @LoremIpsum497 3 หลายเดือนก่อน

    what kind of vacuum chamber are they using here? i've never seen one like this

    • @bjbenterprises
      @bjbenterprises  3 หลายเดือนก่อน +1

      It's a Bell Jar set up commonly found in labs and scientific set ups. It makes viewing the vacuum process a little easier than typical vacuum chambers while doing the same job. The key in any vacuum degassing set up is the pump quality. Higher CFM and lower micron ratings are the goal.

    • @LoremIpsum497
      @LoremIpsum497 2 หลายเดือนก่อน

      thank you!@@bjbenterprises

  • @rollingthunder4599
    @rollingthunder4599 ปีที่แล้ว +1

    Auto restoration projects, nope. I have an idea of using a truck running light for a completely different project. Only problem, I need several, and in different colors, but they only come in red and yellow. This video should help.

  • @mxlman26
    @mxlman26 6 ปีที่แล้ว

    Hi could you show a video reproducing bi or tri color tail lights?

    • @andyspencer6308
      @andyspencer6308 6 ปีที่แล้ว

      As above, would be fantastic to know how.

    • @thethepills
      @thethepills 6 ปีที่แล้ว

      just an idea. no experience with this. what if you made a dam in the mold and did one colour at a time. open the mold and remove the dam to do the next colour. like i said i have no experience with this, my only concern would be if the urethane would bond to itself.

    • @Roboticgladiator
      @Roboticgladiator 6 ปีที่แล้ว

      Multi-color molding would be a bonus. I think it depends on whether the resin will bind to itself when done in stages.

  • @hernandovasquez9755
    @hernandovasquez9755 5 ปีที่แล้ว

    How can I go to Intro Mold Tutorial ? Thank you

    • @bjbenterprises
      @bjbenterprises  5 ปีที่แล้ว

      Hernando Vasquez th-cam.com/video/iRj6xzNx7P4/w-d-xo.html

  • @SRFDriver
    @SRFDriver 11 หลายเดือนก่อน

    How much vacuum should you pull when degassing?

    • @bjbenterprises
      @bjbenterprises  11 หลายเดือนก่อน

      To effectively degas most resin systems, you need 28-29 inches of mercury and a pump that can pull around 6cfm or higher.

    • @SRFDriver
      @SRFDriver 11 หลายเดือนก่อน

      @@bjbenterprises Thanks!

  • @KrhymeFox
    @KrhymeFox 3 ปีที่แล้ว +1

    I know this is an old video but I was curious as to how someone would do two separate colors in one piece

    • @bjbenterprises
      @bjbenterprises  3 ปีที่แล้ว +1

      That's a good question and takes some real tooling knowledge. It's possible, but it would require a lot of set up to make multiple mold inserts to allow for a second tinted material to fill a void and bond with the first casting.

    • @KrhymeFox
      @KrhymeFox 3 ปีที่แล้ว +1

      @@bjbenterprises I could imagine for a tail light lens with red and clear you could make a mold of the whole thing and one of just one of the colored sections. Let's say red. The pour the red mold and let it set up, then move the piece to the mold with the clear and fill and set. I'd imagine it'd need a small overlap of the two pieces for them to bond. I may be oversimplifying it. I'd love to hear your thoughts. If you mold one shape and put it into a larger mold will the two layers bond? Would it be better to mold two separate pieces and bond them together another way.

  • @elmopar9610
    @elmopar9610 4 ปีที่แล้ว

    Do you as a company make molds for customers or just sell the product?

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว

      We only sell mold making and casting materials. We don't make molds and parts for hire or it would put us in competition with our customers. www.bjbenterprises.com

  • @donaldlemoine3032
    @donaldlemoine3032 2 ปีที่แล้ว

    How many castings can you make from a mold before it s worn out?

    • @bjbenterprises
      @bjbenterprises  2 ปีที่แล้ว

      As you get past 12-15 parts, you'll usually see some dullness start to show in the parts. You can hand polish these back to a nice shine if need be. At about 20-30 parts it typically starts to really show in the parts and it's best to make a new mold.

  • @andrewburt7900
    @andrewburt7900 3 ปีที่แล้ว

    Would vacuum curing be possible?

    • @bjbenterprises
      @bjbenterprises  3 ปีที่แล้ว

      Yes, vacuum casting is a common method in the world of silicone mold making and casting but typically requires specialized equipment. Is there a specific reason you need to cure under vacuum? Most people will process similar to the video and use a pressure tank to eliminate any accidental trapped air bubbles, but for certain mold configurations (like an open top mold) you can use vacuum to help pull material into fine detail. We would need more info to give the proper advice.

  • @BuilditRideit
    @BuilditRideit 6 ปีที่แล้ว

    Hey, I am at kutch, Gujarat. How can I order your products?

    • @bjbenterprises
      @bjbenterprises  6 ปีที่แล้ว +2

      You can contact our customer service to explain our International Shipping options. customerserv@bjbenterprises.com

  • @omardelarosa4899
    @omardelarosa4899 4 ปีที่แล้ว

    Can you create a lens of different colors? (Red and transparent)

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว

      Yes, you can either add dye or leave it out for a clear lens.

  • @shinobishamitzu4338
    @shinobishamitzu4338 2 ปีที่แล้ว

    I need to make A direct opposite copy of a lens. As I cannot source one, is this possible?

    • @bjbenterprises
      @bjbenterprises  2 ปีที่แล้ว +1

      Unfortunately the only way to create an opposite part would be to 3D scan the original and have it flipped in a design software, 3D print a new pattern, and make a mold from that one.

    • @shinobishamitzu4338
      @shinobishamitzu4338 2 ปีที่แล้ว

      Thanks for the quick reply.

  • @user-rs1990
    @user-rs1990 6 ปีที่แล้ว +5

    I could use this technique to make reproduction traffic light lenses too.

  • @shoominati23
    @shoominati23 4 ปีที่แล้ว

    Is there a way to make them smoked?

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว

      There are unique dyes that can add a smoked look to translucent castings. You can contact us direct for more info at: info@bjbenterprises.com

  • @T70781
    @T70781 6 ปีที่แล้ว

    Link to gasket video?

    • @bjbenterprises
      @bjbenterprises  6 ปีที่แล้ว +2

      Tony Shulthise th-cam.com/video/emdy8I7AYkc/w-d-xo.html

  • @gomezsandy
    @gomezsandy 6 ปีที่แล้ว

    how do you know what the low point is???

    • @bjbenterprises
      @bjbenterprises  6 ปีที่แล้ว

      th-cam.com/video/WME8R2-Ot8E/w-d-xo.htmlm53s

  • @djurban_876
    @djurban_876 2 ปีที่แล้ว

    Need help in making lens for Camry....😭

  • @chiquitojar
    @chiquitojar 5 ปีที่แล้ว

    Hi there! First of all, thank you because it's been made so clear.
    But, I have a petition, if you don't mind. The piece casted in this video is "relatively easy" to do. I mean, is completely straight in one side. But, for example, for the lens showed right in time 7:09, I'm wondering how you can do that. (as you can see, it's not straight in one side, but curved).
    I'm not suggesting you have to do another video to show that (but it's up to you ;) ), but a little explanation, or maybe just a picture with your cast solution, would be great.
    Thanks again!
    (I promise to show you what I'll make, in case you're curious. I have a spanish "SEAT 600" and a BMW k75 motorbike which I have to deal with...)

    • @bjbenterprises
      @bjbenterprises  5 ปีที่แล้ว

      Paco Gámez thank you for the suggestion. If you are purchasing materials from BJB and need help with setting up a mold, our technical department is a great resource for help. You might want to watch our intro mold making video to see more examples of mold set up and see if it answers your questions. We also have many videos on our Social Media pages showing a variety of mold preparation using clay.

    • @chiquitojar
      @chiquitojar 5 ปีที่แล้ว

      @@bjbenterprises do you ship/distribute your products in Europe?
      That's where I am from...

    • @nangelg
      @nangelg 5 ปีที่แล้ว

      @@bjbenterprises there used to be a video on making the mold for that lense as well, what happen to it?

  • @henry2941
    @henry2941 ปีที่แล้ว

    What if i want to make a lens thats almost exactly like this - but half is red and half is yellow?

    • @bjbenterprises
      @bjbenterprises  ปีที่แล้ว

      It might take creating two different molds and placing one "half" piece into the second mold and cast the remaining color. You might also create a silicone "block" that temporarily fills the space in the mold while you cast the first color, remove the silicone, and cast the second color. It's very tricky to do two color castings or overmolds.

  • @pere943
    @pere943 3 ปีที่แล้ว

    👍

  • @markchristensen2876
    @markchristensen2876 5 หลายเดือนก่อน

    I don't have the time or patience to do this myself, is there someone or company that will do it for me?

    • @bjbenterprises
      @bjbenterprises  5 หลายเดือนก่อน

      There are some small shops that can do work like this. Typically, the large, upfront cost is making the molds. If you are only looking for one set of parts, that can be expensive. Doing this DIY if you are familiar with mold making and casting is not too bad. Many times people try to make several castings from a mold and sell those to offset costs.

  • @kingkoopur9212
    @kingkoopur9212 4 ปีที่แล้ว

    Website is confusing i want to order

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว

      Hi Daryl, if you are having trouble finding the right materials on the site it would be best to contact our technical sales to help you get the products you need. They can be reached by email or phone: info@bjbenterprises.com 714-734-8450 Also, it would be good to know what is causing confusion in your search for products.

  • @therestorationofdrwho1865
    @therestorationofdrwho1865 6 ปีที่แล้ว

    Would this work for a part that is made from rubber with holes in it?

    • @bjbenterprises
      @bjbenterprises  6 ปีที่แล้ว

      Possibly but we would need more details to understand the part geometry. You can mold holes into a cast part fairly easily if you set up the two-part mold the right way.

  • @musaazgn2484
    @musaazgn2484 3 ปีที่แล้ว

    how many materials come out of a mold

    • @bjbenterprises
      @bjbenterprises  3 ปีที่แล้ว

      Materials or parts? You can cast many different polyurethane materials in a silicone mold. How many parts you get out of a silicone mold can vary on many factors, but typically we plan on 25-50 parts and in some cases more.

    • @musaazgn2484
      @musaazgn2484 3 ปีที่แล้ว

      @@bjbenterprises thanks

  • @ThePolaroid669
    @ThePolaroid669 2 ปีที่แล้ว

    Most of the links in the description no longer work.

    • @bjbenterprises
      @bjbenterprises  2 ปีที่แล้ว

      Hey thanks for the note. We updated the links to our new e-commerce site. Have a great day!

  • @richardpersoage8504
    @richardpersoage8504 6 ปีที่แล้ว +8

    When I make my lenses, I always cast a pair of lenses due to even color matching.

    • @bjbenterprises
      @bjbenterprises  6 ปีที่แล้ว +3

      That's a great tip. We often suggest making a master-batch of pre-tinted "B" side for exactly that. Thank you for the comment!!

  • @daquellejones264
    @daquellejones264 ปีที่แล้ว

    Would it be possible to make a taillight for me?

    • @bjbenterprises
      @bjbenterprises  11 หลายเดือนก่อน +1

      We do not make molds and parts for customers, we are a material manufacturer and supplier only.

    • @daquellejones264
      @daquellejones264 11 หลายเดือนก่อน

      @@bjbenterprises do you have any recommendations for someone anywhere in the us, or even the world that does 90s body acuras? That I can reach out to?

    • @bjbenterprises
      @bjbenterprises  11 หลายเดือนก่อน +1

      @@daquellejones264 Not specifically that car. If you are looking for one or two lights, it can be difficult to find someone who will make molds and parts for that quantity without being extremely costly. Most people that do this are either making a large run of parts for a popular or hard to get car, or they are doing it themselves because it is not available.

    • @daquellejones264
      @daquellejones264 11 หลายเดือนก่อน

      @@bjbenterprises ok thank you

  • @mikecorleone6797
    @mikecorleone6797 2 ปีที่แล้ว

    I need to figure out how to make tail lights for my 84 rabbit

  • @simoelalaoui2055
    @simoelalaoui2055 5 ปีที่แล้ว

    Top wowo

  • @braddenning1617
    @braddenning1617 4 ปีที่แล้ว

    can you make me some motorcycle signal lens clear?

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว

      We do not make parts for customers. We manufacture and sell the materials to make these typed of parts on your own.

  • @merouby
    @merouby 3 ปีที่แล้ว

    1:28 to see mold creation process

  • @bzakie2
    @bzakie2 ปีที่แล้ว +1

    I don't understand why the silicone didn't seep under the lens at the first pour. It wasn't sealed in any way.

    • @bjbenterprises
      @bjbenterprises  ปีที่แล้ว +1

      The fit was very tight to the splitter board and using thin CA glue creates no appreciable glue line (raising the part up). In hindsight, it would have been good to show using a paste wax around that edge to create a very small wax seal since many parts wouldn't fit this nicely. Another method to lightly fasten a flat lens like this to the splitter would be to use basic white glue around the whole edge. This would create a nice seal and allow easy removal from the splitter when needed. Nice catch and thanks for the comment. Others will learn from discussions like this!

    • @bzakie2
      @bzakie2 ปีที่แล้ว +1

      @@bjbenterprises Great stuff. Thanks!!

  • @danielrosel9751
    @danielrosel9751 2 ปีที่แล้ว

    I’m in need of your service do you have a email

  • @humbertobeto1427
    @humbertobeto1427 4 ปีที่แล้ว

    Hi...can you make a special order if I'm send 3D file? thanks.

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว

      Hi Humberto, we do not manufacture parts for customers. We manufacture and supply materials for you to make molds and parts yourself. If you have a need for mold making services, we might be able to put you in contact with someone who does make custom parts. Please email us: info@bjbenterprises.com

  • @LukeVMH-Games
    @LukeVMH-Games ปีที่แล้ว

    can i pay you to do thiis for me?????

    • @bjbenterprises
      @bjbenterprises  ปีที่แล้ว

      We do not make molds and parts for customers. Our customers are the people that do custom work and parts.

  • @matthewhart8635
    @matthewhart8635 5 ปีที่แล้ว +1

    Gold like and sub

  • @krisraps
    @krisraps 4 ปีที่แล้ว

    Actually You Can Buy Very Expensive Light And Then Make Hundreds Of Them And Sell For A HUGE Profit, Like For Some Old Jaguars or Old Clkassic cars and not only that, even for Nw Lamborghinis and asll that

  • @fernandaalmeida8611
    @fernandaalmeida8611 3 ปีที่แล้ว

    M

  • @nikospapak
    @nikospapak 4 ปีที่แล้ว

    Can you make for me 10 sets of foglights? PayPal paying

    • @bjbenterprises
      @bjbenterprises  4 ปีที่แล้ว

      Nikos Megane hi Nikos, we sell materials and do tutorials for our customers to do the process themselves. We’re happy to help you learn the process so you can earn the profit and make more molds/parts in the future.

  • @malsl6309
    @malsl6309 5 ปีที่แล้ว

    its a too much silicon !!!