Job well done, this is what you should expect when you go to a professional with the tooling and skills (lots of good tooling here!). Now the video: I just watched a bunch of yours in a row. I am very impressed by the quality of the image (focus, angle, lighting), the fact that you don't talk, and compact all the steps clearly, all that within a very short and watchable amount of time. Congratulations!!!
Paul X: Since you did not reply. I used a conventional mill to make a new throttle shaft from 5/16" rod for my 2003 Fatboy HD 27603-01 throttle body. It was challenging using manual controls but I was successful. Cutting channels for E-clips was difficult, wish I had a small lathe.
Nice job! I suspect the damage occurred from someone attempting to slow the idle speed below factory spec. This was often done on carburetor models because many drivers like that 'nostalgic' Harley sound (although not advised). Can't do that on an EFI system by simply backing off the 'throttle stop screw' because idle speed is controlled in the MAP. Backing out the throttle stop screw would cause the throttle plate to bind in the throttle body, placing excessive stress on the throttle shaft as seen here.
Very nicely done. I am always amazed at what people can do with the proper skills and tools. You use them both very well. And thank you for taking the time to make this video!
Superb job, like a lot of other Xr owners I guess we will all need one of these , do you sell them or is it a send it and repair job? If possible could you include the sizes of the holes and threads used , just in case .....ride safe 👍
For such precision work you must have cutting machines and operating skills. I also had to learn how to use a large milling machine to make faces and holes for the new generation four - stroke engine head. I already have patent PL - No. 170155, later it was extended before Notary Public. Channels and sockets were made in a shipyard on a special drilling and milling machine. Greetings :).
Absolutely brilliant work skills with your fix. I just hope you are enjoying the fruits of your labour on the open roads. I don't and will not be able to have a workshop like you have access to. Out here in the out back of Australia there is nothing that a bit of fencing wire cannot do, held on my exhaust pipe on to get home (it was a Triumph 650 in those days). Mine a 2008 XR Black.
Excellent work. As a fastener, I would have placed 2 bronze screws, not glued, but riveted. This is how old cars came to carburettors. Another thing that I see wrong is that these screws protrude a lot and cause turbulence to the passage of air to the cylinders. (I'm using a google translator) Sorry if you don't understand what I want to explain. Greetings from Argentina.
Have had a HD 27603-01 throttle body for a 2003 Fatboy on order since 20 Oct 2021 due to a broken shaft. Paul X: Could you make a a replacement if I ship you the throttle body?
@@PaulXchannel well you did an outstanding job. Too bad you didn't make a few extra shafts. Those things fail and Harley gives people a hard time getting replacements. I would buy five of them myself just to have to replace mine right off the bat with the other four held in reserve to help out other XR riders on the XR forum that might need one at some point. The thought of one of those screws getting sucked into my engine after the Stage III work I had done to it makes me sick thinking about it. Consummate skills!
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Job well done, this is what you should expect when you go to a professional with the tooling and skills (lots of good tooling here!). Now the video: I just watched a bunch of yours in a row. I am very impressed by the quality of the image (focus, angle, lighting), the fact that you don't talk, and compact all the steps clearly, all that within a very short and watchable amount of time. Congratulations!!!
Thanks.
Paul X: Since you did not reply. I used a conventional mill to make a new throttle shaft from 5/16" rod for my 2003 Fatboy HD 27603-01 throttle body. It was challenging using manual controls but I was successful. Cutting channels for E-clips was difficult, wish I had a small lathe.
Nice job! I suspect the damage occurred from someone attempting to slow the idle speed below factory spec. This was often done on carburetor models because many drivers like that 'nostalgic' Harley sound (although not advised). Can't do that on an EFI system by simply backing off the 'throttle stop screw' because idle speed is controlled in the MAP. Backing out the throttle stop screw would cause the throttle plate to bind in the throttle body, placing excessive stress on the throttle shaft as seen here.
Thanks.
Superb work. Is there no chance of making a batch for sale? This is not an uncommon problem, and as these bikes get older it will be worse.
Thanks.
I don't have spare shafts. I hope this video helps you fix your motorcycle.
Very nicely done. I am always amazed at what people can do with the proper skills and tools. You use them both very well. And thank you for taking the time to make this video!
I’m amazed the spindle didn’t distort when you removed so much metal from one side.
sei veramente un'artista....hai le mani d'oro!!
Superb job, like a lot of other Xr owners I guess we will all need one of these , do you sell them or is it a send it and repair job?
If possible could you include the sizes of the holes and threads used , just in case .....ride safe 👍
Thanks.
Newly used screws have size M4. Locking screw M3.
That was beautifully done. Hats off to you Sir!
Thanks
Really poor product design, brilliant repair job.
Excellent job 👍
Perfect job! Hope u did some other axle to sell;)
Thanks
Thank you for sharing
Great video thank you
For such precision work you must have cutting machines and operating skills. I also had to learn how to use a large milling machine to make faces and holes for the new generation four - stroke engine head. I already have patent PL - No. 170155, later it was extended before Notary Public. Channels and sockets were made in a shipyard on a special drilling and milling machine. Greetings :).
Ok super.
@@PaulXchannel Thank you :)
Absolutely brilliant work skills with your fix.
I just hope you are enjoying the fruits of your labour on the open roads.
I don't and will not be able to have a workshop like you have access to.
Out here in the out back of Australia there is nothing that a bit of fencing wire cannot do, held on my exhaust pipe on to get home (it was a Triumph 650 in those days).
Mine a 2008 XR Black.
Thanks for watching.
Grow you own ! I made my own valve guide installation tool on a lathe at work from a bronze rod
.
Great job 👌
now i just neeed a lathe and a milling machine and a few toolings. son of a....
thats really awesome.
Thanks
Buen video acabo de descubrir tu canal y tus trabajos son impecables, perfectos.
Por más contenido !!!
Buena suerte !
Saludos!
Gracias
the man got SKILLS
Beautiful work
Thanks
Paul X greeting from indonesia
Excellent work. As a fastener, I would have placed 2 bronze screws, not glued, but riveted. This is how old cars came to carburettors. Another thing that I see wrong is that these screws protrude a lot and cause turbulence to the passage of air to the cylinders. (I'm using a google translator) Sorry if you don't understand what I want to explain. Greetings from Argentina.
OK
Thanks
Ameizing.....perfect....!!!
Nice repair 👌
Thanks
Excellent repair, reminds me a bit the work of Uncle Maxim from the Ukraine
Ok
now it's better than stock stuff
Salute to you..
Thanks
Magnificent
Have had a HD 27603-01 throttle body for a 2003 Fatboy on order since 20 Oct 2021 due to a broken shaft. Paul X: Could you make a a replacement if I ship you the throttle body?
Good good good, very good!!!
Очень круто!
awesome 👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻🤩
Nice job and nice XR with those Termi's! Yours?
Hi thanks . XR is from my friend.
@@PaulXchannel well you did an outstanding job. Too bad you didn't make a few extra shafts. Those things fail and Harley gives people a hard time getting replacements. I would buy five of them myself just to have to replace mine right off the bat with the other four held in reserve to help out other XR riders on the XR forum that might need one at some point. The thought of one of those screws getting sucked into my engine after the Stage III work I had done to it makes me sick thinking about it.
Consummate skills!
@@sadwingsraging3044 I know. Thanks.
Traxxas set screw in plastic?
make video every day i am sur your have million dollard in 6month my bro
Thanks. These are all technical videos. For a small group of people.
Hi! i've a broken shaft on my Xr.. there's somebody abble to remake this shaft here? I despair of not finding a manufacturer in France Stephane
very clever job
Thanks
👍👍👍 super
Thanks
リペア技術の高さは認めます。ベター❗no besuto
バタフライを軽い物、に変えるか、リターンspを弱めの物にし無いと又折れます
スロットルスットパーにオクテンセレクターの様な干渉(ﾀﾞﾝﾊﾟｰ)を設けないと？
Do they come from the factory with allen heads?
on the repaired piece were allen
CHAPOOO¡!!!
What happened to the missing screw?
Fortunately they stayed up.
@@PaulXchannel Very lucky!!
@@leaulife569 Very
Is this a common problem?
For the first time in my workshop.
The real question is where did that missing screw go
The screw stayed up.
Thank goodness.
Why?
I don't know.
So 1
How the fuck can you break a throttle plate shaft??
hello, where can we order it pleace? DRc-motors belgium. grtz
I don't sell.
@@PaulXchannel can you tell me which company makes these pleace? grtz ivan
I don't know