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- เผยแพร่เมื่อ 29 ก.ย. 2024
- Complete machining of a chamber from a lithography machine for semiconductor production. Achieving incredible accuracy by using DMG MORIs exclusive technology integration milling turning and grinding in combination with the technology cycles L-measuring and interpolation turning.
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17 years ago, I started my career as a machinist. Beginning my studies in a roll die shop, running a few Mori-Seiki's live tooling turning centers. 6 machine shops later, over 25 different CNC machines programming for, setting up for, and personally running, Mori's are still am besten!!!!!
Clearly you haven't tried Heller.
@@richpryor9650 forget Heller. Try a Hermle, or even better, a Mikron. No one does precision quite like the Swiss.
I like the part at the end with the inspection data. That is pretty cool.
It is pretty cool. But unfortunately they aren't using any scanning on the Zeiss CMM to check any of the features so the actual data is somewhat debatable. Still a great video. Although DMG Mori makes a good product I still think Mori Seiki made a better product on their own.
@@caseycarpenter79 I would expect that all Measurements made after 3:12 are done with a Zeiss Prismo CMM, not with the CNC mill. You can see the machine in the video
@@fabianm6529 You are correct. The Prismo is equipped with the VAST scanning head and software from Zeiss. The features on the part they are checking can be scanned with the CMM providing more data points rather than single point probing.
Nice semiconductor housing...if only there were semiconductors available these days.. ;-)
thankfully it´s a machine that makes semiconductors
@@faxxzc which needs a semiconductor
Not really. This is only the HOLDER for the process chamber. Those are hand made with even tighter tolerances by precision glass welders
Those are impressive numbers and excellent finishes. DMG pushes further and further!
Impressive! Beautiful work!
What is the "golden" used to mill thé finish face ? It's impressive better than hand mirror polish
It seems to be just a inserted fly cutter
Very very very very good👏👏چوخ گوزل
Amazing
This looks like some kind of a loadlock for an ASML machine.
ASM uses rectangular Quartz glass chambers. Applied Science machines use the round sone process chambers. Both are hand built with much tighter tolerances by glass welders in the scientific glassblowing world. Using 99.97% or higher purity Quartz.
I feel like those are very wide tolerances for how much time and money that part took
Hi,
Perpendicularity 0.001 is not possible whereas Datum B flatness itself 0.004. And also you have to consider the form error of cylinder A.
Thanks
I was thinking the same thing.
I think that truth is somewhere near. Digits are devided by 2 or 4.
what fly cutter is that , I want that tool
HORN M117P
Send one over will ya, ill make some cool stuff :)
Das ist so einfach mit Hsmworks und Topsolid7 und Hypermill
1 Mikon?
oh wait its inches
I wish you'd show the machine, including options and price of the machine, as well as tooling used, feeds and speeds, and total cycle time so we can get an actual idea of how productive the machine is
The only company that put prices of their machines on their site is HAAS, other CNC machine makers including DMG Mori consider it heresy to make their products prices accessible easily through their websites.
over 500k
the productivity of the machine is based on the programming. If the programming is shit then the productivity is shit as well.
@@ipadize I program a DMG Mori M1 and I totally agree. While it's an entry level VMC there is just so much productive potential to squeeze out of it through advanced programming techniques. Tightening the transitions and employing arc linking techniques to minimize decceleration and maximize minimum velocity, TSPing all the feature patterns, prestaging tools and optimizing toolpaths and feeds and speeds (we had a part were it was 2 seconds faster to run it at 10k RPM vs 12k RPM due to spindle ramp time on the top end of the curve). But then again when working with small parts with very small actual machining time, out of the box fixturing and imaginative processes is the way to go.
My works has 4 machines from DMG. One of the best I’ve ever used
Good lord it’s measuring all the stuff that most people at my shop can’t even decipher!
Stuning, what a milling machine nowadays can handle 👍
thats so shiny i would not even dare to look at it
hatte das vergnügen auf so einer maschine zu arbeiten ... und wäre auch gerne wieder auf einer DMG MORI maschine tätig sobald ich mein studium fertig habe
die dinger funktionieren einfach.. und immer
Amazing. Turning on the 5axis mill, then probing with a cmm. Outstanding work.
Does it play Dubstep too?
Got a DMU 80MB running next to me and it's glorious...I want my boss to adopt a similar sibling sooon.
D.M.G. - MORI : MACHINING : TOP : 3D :
ROBÓTICS : 8 AXIS ;
POSIÇÕES.: MOVIMENTOS :
TOP : MACHINING : 3D ;
D.M.G. - MORI : JAPAN :
2023 .
I would like to know the runout of that LONG ASS TOOL!!!!! Like wow, your tool, machine, and inserts gotta be so perfect for this... just wow....
I agree with you. It is utopia, unreachable process.
So THIS is why there is a shortage of them these days 🤣🤣🤣🤣🤣
So _that's_ why those semiconductor machines cost US$150 million.
What (golden coloured) tool was used to give the mirror facing finish? PCD or MCD inserts?
I think those are from Paul Horn.
HORN M117P
By the way, a common complaint on TH-cam videos is the music…. Just realized. Not here!
The 3 axis measuring device at the end costs more than my entiere CNC maschine. Nice finish though.
Cost of the Machine...
Clark Barbara Moore Jennifer Lewis Shirley
Sad that it isn't the complete machining, with only glimpses it's far from.
Would also be very interesting with comments to why specific tools and tool paths were chosen.
I can't wrap my head around the parallel requirement shown in the end. It seems to point to the top surface but the reference "D" is on a vertical slot, 90 degrees off!
love the real chips videos.
Is this the cooling solution for an RTX4080?
Hello Rich,
it's part of a photolithographic machine for wafer (making microprocessors).
If you have further questions, feel free to contact us anytime.
Your DMG MORI Social Media Team
Are you an idiot?
👍
i like the part with intense music
😄😄😄
This is just the housing unit. I am a scientific glassblower and Quartz welder. We build the actual process chamber by hand with tighter tolerances.
Interesting to see the housing for “lower domes” in a centauri style from Applied Materials. There is also a completely different style of Quartz process chamber that is square (not round like in the video) from ASM. Those are MUCH MUCH more difficult to build. The glass that goes inside the housing is about $125k all in with all the parts.
2:20 what's the name of this tool?
Grinding on a mill... Amazing
I believe they were burnishing
@@justinm4323 What makes you say that, I thought this was grinding?
@@Tonicwine999 I stand corrected. Didnt read the description close enough. it looks similar to a burnishing wheel ive seen before
@@justinm4323 no worries, it’s all good 👍
What is the 2:42 construction method and 2:20 use tool?
I m also interested, can someone help us out?
Its a single-point milling. Google that, and you will get your answers
interpolation turning, its in the description. -.-
와우 쥑이네ㄷㄷ
Excellent , I would have one of them
Good job
Batman called…
He wants his soundtrack back.
Beautiful
Absolut Hammer 👍🏻 Tolle Arbeit
Holy shit, it is a fucking monster of CNC :o
Great Machine 👍👍👍
Скока такой станок стоит?
oooooooooooof
欲しい！
Что он каплей делает?
Сильно!
What is the tool @2:22?
DMG Show!
Wo ist die Rückseitenbearbeitung gewesen?
예술
amazing machine
Great!!!
What's the name of that tool shown at 2:19 that machines to mirror surface finish?
It looks like some variety of fly cutter, normally they only have a single cutting edge and they feed very slowly to ensure a very flat surface
Most likely a so called 3d PKD cutter. 3d meaning each of the tips can be adjusted in height , diameter and angle.
The inserts are poly cristalline diamant. There are also mono cristalline diamant which makes even more shiny surface but is more brittle. So no interrupted cuts....
HORN M117P
what model?
Hello, what exactly are you referring to with your comment? Your DMG MORI Social Media Team
@DMGMORI what is this machine in video? monoblock ? Dmu 125?? or duoblock?
Hello, this is a DMC 65 monoBLOCK. Your DMG MORI Social Media Team
Well done
Very Cool,We are spcialized in custom cnc machining parts also
я так понял коробка для саба?
Мои глаза, это сложно забыть!
Художественное производство стружки
ценник на продукцию таков, что насрать, хоть из золота фрезеруй.
Nice machine, nice part
The fake grinding .... Meh. Weird. We get the point but that's weird.
I would assume this is to show without coolant.
The tolerances are sick. What a machine.