Replace CRACKED End on Equalizer Bar for CAT D10 Dozer | Welding Fabrication

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  • เผยแพร่เมื่อ 9 มิ.ย. 2022
  • We need to replace a cracked end on an Equalizer Bar for a Caterpillar D10 Dozer! This equalizer bar is off an older model machine which commonly fail and crack through the grease ports of the bar ends. So to avoid the crack happening again we are going to replace the end with a new one that we made in a previous video! First we cut off the broken end of the equalizer bar using our UniMig straight line gas cutter and also bevel cut to weld prep the shank. We then fit, align and tack weld on the new bar end before setting it up in our power tilt welding positioner for easy rotating as we weld the end on. After the welding is complete we make it look pretty using our 9” inch angle grinder and grinding discs. To complete the job we use our Sir Meccanica WS2 portable line boring machine to finish bore the end to suit a new bearing.
    MISSED THIS VIDEO? How we make the D10 Equalizer Bar Ends
    WATCH HERE: • Making Parts for CAT D...
    In this video we are using:
    - UniMig CG30 Straight Line gas cutting machine
    - Makita 2400W 9” inch Angle Grinder
    - WIA Weldmatic 500i Welder
    - Weldmac WHP-2.5 Power tilt positioner
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    About Us:
    Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
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  • @CuttingEdgeEngineering
    @CuttingEdgeEngineering  2 ปีที่แล้ว +462

    We're back! Thanks to everyone that checked in on us, we had a short break from TH-cam to catch up on urgent work and took a quick trip to Sydney (video of that coming soon!) Enjoy this weeks video cheers! 😎👍
    MISSED THIS VIDEO? Making the D10 Equalizer Bar Ends: th-cam.com/video/UnUgUb2VHJ8/w-d-xo.html
    Follow us online here 👇🤳
    TikTok: vt.tiktok.com/ZSdax3gNQ/
    Instagram: instagram.com/cutting_edge_engineering
    Facebook: facebook.com/cuttingedgeengineeringaustralia/
    Official CEE Merch shop: www.ceeshop.com.au

    • @rodneyjones7387
      @rodneyjones7387 2 ปีที่แล้ว +11

      Dam only been up 25 min and the comment section is loaded nice work. I enjoy your video's

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +32

      @@rodneyjones7387 thanks mate we reckon we've got the best community on youtube!

    • @Murphyslawfarm
      @Murphyslawfarm 2 ปีที่แล้ว +11

      @@CuttingEdgeEngineering Yes great community on this great channel

    • @Gorbyrev
      @Gorbyrev 2 ปีที่แล้ว +5

      Sabbath time is important. Great to have you back. Liked the heavy engineering drone shot at the start!

    • @stoopydh4878
      @stoopydh4878 2 ปีที่แล้ว +8

      @@CuttingEdgeEngineering Looking forward to every episode not matter the content!
      But when are you gonna use the effin' big boring bar? Or did Homie chew it in pieces like everything else?

  • @Michael-rg7mx
    @Michael-rg7mx 2 ปีที่แล้ว +108

    A little advice from an old man? If you have somewhere you want to go or something to do, do it while you're young and healthy enough to enjoy it. Take as much time as you can.

    • @davidbgraham461
      @davidbgraham461 2 หลายเดือนก่อน +1

      Well spoken, Old Man!
      From another old man!

    • @snorttroll4379
      @snorttroll4379 หลายเดือนก่อน

      Like travelling, shagging and doing business?

    • @Josh-ej7px
      @Josh-ej7px 8 วันที่ผ่านมา

      A little advice from a middle aged man. In the end, the race is with yourself. I’m really fast though, so if I’m racing myself, I better go fast. 😮 So if you are gonna go somewhere while young, you should go as fast as you can. Don’t enjoy it but focus on the speed. Have a constant feeling of urgency, because if you don’t, you will lose to yourself because you are really fast.

  • @MajesticDemonLord
    @MajesticDemonLord 2 ปีที่แล้ว +239

    Hope the last 2 weeks weren't too stressful, I'd lying if last Friday felt like I was missing something, but it's important to take care of yourselves.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +91

      hey mate has been a busy 2 weeks but was good to have that little break from the extra work of TH-cam, we did a trip to Sydney as well which was fun

    • @SH19922x
      @SH19922x 2 ปีที่แล้ว +9

      @@CuttingEdgeEngineering You could've done the editing on that 4 hour cherrypicker ride back into the shed, I hate those slow ass things lol

    • @gummel82
      @gummel82 2 ปีที่แล้ว +13

      @@SH19922x Ever drove one where the tilt sensor was broken and it always thought it was on a slope? Now that's the ultimate definition of slow. I almost felt the snails honk behind me and yell "MOVE OVER!"

    • @nathancard2059
      @nathancard2059 2 ปีที่แล้ว +2

      Missed the video last week but a you folks needed the break. It’s my Friday routine watching your Videos. Keep up the great work!

  • @philliphamilton1122
    @philliphamilton1122 2 ปีที่แล้ว +229

    I work for a top ranked cat dealer in the US, field welding and machining this is 100 percent how its done right. Love your channel keep up the good work, too many hacks out there. Being even a bit off means it won't pin. All your videos is exactly how we do it here. Good ain't cheap and cheap ain't good.

    • @rebmcr
      @rebmcr 2 ปีที่แล้ว +47

      Shouldn't get cats from dealers, adopt from a shelter!

    • @MegaDirtyberty
      @MegaDirtyberty 2 ปีที่แล้ว +20

      @@rebmcr And they don't like being welded....

    • @deconteesawyer5758
      @deconteesawyer5758 ปีที่แล้ว +6

      So the tolerance is plus or minus 3/4 of a bit off on alignment. Can you translate that to bananas for us ?

    • @bunsdad4530
      @bunsdad4530 ปีที่แล้ว +7

      I can’t believe that the weld engages that thick metal so well, I’m just a hobbiest.
      I also can’t believe all that labour and shipping is cheaper than a new bar but
      Your skill level is unbelievable
      Your wife seems to adore you also
      GDAY MATE as you say down under

    • @GpunktHartman
      @GpunktHartman ปีที่แล้ว +2

      @@bunsdad4530 i presume it is also a metter of delieverytime and having the right Part on Cat's Stock....
      About the welding:
      once i control several kilometer of 13ooomm long Piplintubes with 100mm Wallthickness. It is weldet underpowder with 6 Wires of 5mm thickness at aprx. 5000Amps... so i proof it works very well 😎⚡

  • @7novalee
    @7novalee ปีที่แล้ว +42

    I hope there is a 15/16 year old that finds your videos, and somehow it sparks a passion to want to learn these skills. I grew up in this environment but ended up end aviation. 30 years ago being 5’9” and 140 pounds was not going to work out too good with dealing with heavy parts but CDE videos has shone me that having a shop with the right equipment makes all the difference. This TH-cam channel is golden. This guy is “A” rockstar for repairing heavy equipment. His knowledge and skill is on the same level as any surgeon or lawyer. Most people have no idea what knowledge is required to do this kind of work. I hope the people of Australia know what a treasure they have with this gentleman, his bride and Pitbull.

    • @Jimmyfisher121
      @Jimmyfisher121 9 หลายเดือนก่อน +6

      Homeless is a Staffordshire bull terrier, or as we call them in Scotland a Staffy, my niece has three, they are really good with Kids very protective. Not a pitbull they are so much bigger than a Staffy, but again very good with kids if brought up right.

    • @houssamgobbi1880
      @houssamgobbi1880 2 หลายเดือนก่อน

  • @cerealport2726
    @cerealport2726 2 ปีที่แล้ว +247

    What I love about these videos is that no matter how high-tech the equipment, there's almost always some blocks of wood and some chalk involved. Much the same in the oil industry - multi-million dollar drilling rigs with amazing capabilities and automation, but some big decisions still come down to a guy with a home-made measuring stick and some chalk... Cant go past a reliable and cheap solution!

    • @justmakeit2616
      @justmakeit2616 2 ปีที่แล้ว +9

      Low tech always wins from high tech

    • @lm4278
      @lm4278 2 ปีที่แล้ว +2

      @@justmakeit2616 That's the truth.

    • @justdoit4170
      @justdoit4170 2 ปีที่แล้ว +11

      CEE " Let me show you how the Egyptians built the Pyramids. "

    • @glennbartlett416
      @glennbartlett416 2 ปีที่แล้ว +5

      There's only one computer that never goes wrong, and that's the one your born with!

    • @insertgoodname4809
      @insertgoodname4809 2 ปีที่แล้ว +5

      At the end of the day you can't engineer out stupidity. You need competent trained people to do good work. This is what I get form your comment.
      This has always been the appeal of western culture. The value of skilled labor.

  • @lawman5511
    @lawman5511 11 หลายเดือนก่อน +50

    As a garage welder, I’m really stunned by your skill and the amount of specialized equipment it takes for you to do a job like this. Your welds are beautiful.

  • @ernestmathews4674
    @ernestmathews4674 2 ปีที่แล้ว +48

    Watching somebody this competent is actually like being taught how to avoid mistakes. I'll continue to appreciate the fine videos.

  • @ValiRossi
    @ValiRossi 2 ปีที่แล้ว +38

    Before discovering this channel, I would have never believed this kind of work was possible. Amazing work.

    • @Max-ye9xg
      @Max-ye9xg 8 หลายเดือนก่อน

      I worked many years at a gravel mine when I first arrived I realize they weld everything almost nothing do they buy a new part

    • @davidelliott5843
      @davidelliott5843 7 หลายเดือนก่อน

      I used to work in power station maintenance. Pressure welding in boiler grade steels needs special attention usually a lot of preheat >200 degs C followed by post welding stress relief where it’s heated much higher and cooled at a specific rate.
      This is a 500 megawatt boiler steam header but it is still a big lump of metal. I’m interested that it’s not stress-relieved after welding.

  • @matthewosterman8504
    @matthewosterman8504 2 ปีที่แล้ว +185

    I know some people might not like the talking and explaining, but I really appreciate it and enjoy it. I love learning about the cutters you use, what gas you use and such. Keep up the amazing work and the amazing content that follows.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +19

      thanks for the feedback mate glad that it is enjoyed!

    • @davidbastow5629
      @davidbastow5629 2 ปีที่แล้ว +12

      I presume you'll hate me for saying this - based on the blooper reel - but the more talking you do, the more I like your videos.

    • @willybones3890
      @willybones3890 2 ปีที่แล้ว +7

      Screw them...if anything I would to hear even more explaining. Professor Kurtis.

    • @richardmeyer418
      @richardmeyer418 2 ปีที่แล้ว +2

      Agreed. It's always nice to find out WHY experts do things as well as what they do.

    • @hgbugalou
      @hgbugalou ปีที่แล้ว +3

      Same.

  • @K1W1fly
    @K1W1fly 2 ปีที่แล้ว +63

    Excellent use of the rotary positioner to avoid extra manual handling. Think smarter not harder!

  • @dozer1642
    @dozer1642 2 ปีที่แล้ว +9

    It just breaks my heart to see a dog that doesn’t know what it’s like to be loved.
    😂 he’s spoiled. ✌️👍🤘

  • @Roy1337is1337
    @Roy1337is1337 2 ปีที่แล้ว +27

    I have to say I am impressed by each video you guys put out. Just when I'm like "Kurtis can't have any more cool toys in his workshop" you break out another that I didn't even know existed. Great job once again, and keep up the great work!

  • @vernloe
    @vernloe 2 ปีที่แล้ว +67

    Mate, retired welding teacher here, love watching your work. I like the fact you include not only the specks of the work, but also the consumables and the volts and amp settings! Was heavily involved in the early 90’s with the National Metals and Engineering learning outcomes. Taught at Mt Druitt TAFE NSW.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +10

      Cheers mate thanks for watching glad the videos are enjoyed 👍

    • @bdkj3e
      @bdkj3e 2 ปีที่แล้ว +2

      How long do you think it took to fully weld that eye on?

  • @CalTN
    @CalTN 2 ปีที่แล้ว +85

    Curtis, I want to thank you for giving me the courage to use my shops lathe and mill. I am an absolute beginner and am learning as I go. Much respect to you and your craft sir.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +20

      awesome mate good on ya

    • @dirtfarmer7472
      @dirtfarmer7472 2 ปีที่แล้ว +2

      That which we preset in doing becomes easier to do not because the nature of the task change’s but our ability to preform it increases

  • @blaggercoyote
    @blaggercoyote 9 หลายเดือนก่อน +1

    I still think that your dog is the star of the show!

  • @ty2148
    @ty2148 2 ปีที่แล้ว +2

    Am I the only one whose favorite part of every video is the strapping maching?

  • @markspeller5722
    @markspeller5722 2 ปีที่แล้ว +37

    Well I'm no welder, but the standard Kurtis turns out looks bloody brilliant. Great editing again Karen.

  • @goldmarkg
    @goldmarkg 2 ปีที่แล้ว +74

    As an engineer (electrical) I truly appreciate the level of skill you demonstrate in all your videos. You not only know what to do, but how to do each job. I realize it takes a many years to gain the experience you demonstrate in all your work. When I was at MIT studying, one of my professors said "The product of thought and manual labor is a constant. Think a lot more, work a lot less." A truer statement has never been made. You certainly confirm it. Keep up the great work.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +14

      Cheers mate appreciate the comment 😎👍

    • @boston7704
      @boston7704 2 ปีที่แล้ว +2

      I suspect we had a similar prof in 2.01. :-)

    • @Aragorn450
      @Aragorn450 2 ปีที่แล้ว +2

      I thought the same thing watching him setting up the rotator for the bar. "Work smarter, not harder."

    • @goldmarkg
      @goldmarkg 2 ปีที่แล้ว +1

      @@boston7704 For me, it was 6.01!

  • @josephdennison7077
    @josephdennison7077 2 ปีที่แล้ว +14

    Been watching your videos for a while now and have enjoyed them all. You're a skilled craftsman and the way you put that ring around that piece so it could be rolled as it was being welded was pretty slick. And Karen turns out really great videos of the work, which has to be extremely time consuming. Just want to say thank you for sharing what you do with us. Give Homeless a rub and a hug. 👍

  • @cleanmachine08
    @cleanmachine08 2 ปีที่แล้ว +2

    First-rate workmanship as always. The background info and tips provided are amazing. Thanks for the great video!

  • @mikeweagle5523
    @mikeweagle5523 2 ปีที่แล้ว +34

    I am amazed that you can repair a piece under that much stress! Superb job. Karen it's not the fall that hurts- it's the sudden stop at the bottom! I know scissor lifts are scary but they are much safer then a ladder. Well done for having the courage to go along to document it.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +22

      yeah won't be going up on that scissor left again anytime soon 😂

    • @paulmanson253
      @paulmanson253 2 ปีที่แล้ว +4

      @@CuttingEdgeEngineering Years ago I got to operate a boom arm man carrier of considerable reach. Same idea,different technology.So much nicer than horsing ladders and scaffolding around. I got such a kick out of it that a guy whose nickname was Platterpuss remarked,they were great items,everybody should have one. He was being ironic,but I answered,Yeah. So, Kurtis being Kurtis,just happens to have one in the back out of the way for just those moments. Good on him. Fifty cents worth of grease and he gets to smile every time the wind changes.

    • @hayleyxyz
      @hayleyxyz 2 ปีที่แล้ว +5

      it's not the height that does it for me, it's the wobbling and feeling it's unstable. it's irrational, but when I went up one before I was terrified it was going to tip over or something

  • @BruceBoschek
    @BruceBoschek 2 ปีที่แล้ว +4

    Well, that weld is certainly going to hold up better than that one from 1989 on the CAT cylinder! Beautiful job and a lot of build-up. I really like the looks of the S.I.R. Mechanica rig. It's beefy, but looks very accurate, too. Thanks to the two of you for another great video!

  • @MyCaptainPugwash
    @MyCaptainPugwash 2 ปีที่แล้ว +28

    Man so impressed with just how close you get a lot of the time with the old mark one eyeball, you do measure everything out but I am truly amazed how close you get with just a eyeball glance. Also that turning something with a lever through the hole thing is brilliant, so simple but makes live easier, so using that.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +10

      hey mate thanks for watching always good to know when a viewer picks up a trick or 2 😎👍

    • @CalTN
      @CalTN 2 ปีที่แล้ว +3

      Yea it is as inspiring as it is remarkable.

    • @davidkettell5726
      @davidkettell5726 2 ปีที่แล้ว

      An experienced eye is sometimes more reliable then fancy tools.

    • @lastguy8613
      @lastguy8613 2 ปีที่แล้ว +1

      @@CuttingEdgeEngineering That was cool and I wondered why you put it so far to one side of the trestles, it's called planning I guess lol. The trestles look like a bit of a upgrade from my bunnings saw horses btw😁

  • @joevalencic5275
    @joevalencic5275 2 ปีที่แล้ว +10

    Thank goodness you guys are back! I was going through CEE withdrawal the entire week! Thought of you yesterday as I drove past the Lincoln Electric headquarters building in Euclid, Ohio, USA. My brother and his ex wife retired from there more than a dozen years ago, and I’ve had many friends and their parents who worked there when I grew up in Euclid. Not sure if you are aware, but Euclid and Terex earth moving equipment got its start directly across the street from Lincoln Electric's headquarters plant. ThenEuclid plant always had their latest earth moving equipment on display under their sign on the corner of St. Clair & E222nd streets. It was an inspiration for many young men to become operators of those vehicles. Great businesses that provided jobs and opportunities for thousands of families over the decades.

  • @angargoy7181
    @angargoy7181 ปีที่แล้ว +2

    *The repair work has really been well constructed and when you have the technical knowledge and the right tools, it is a symptom of good results. My compliments*

  • @billreyna1355
    @billreyna1355 2 ปีที่แล้ว

    Glad your inspection officer is happy as can be with his toys. You again did a bang up job on the repair and even an upgrade. Outstanding.

  • @stuartbooth8905
    @stuartbooth8905 2 ปีที่แล้ว +5

    The roller and weld table is top idea never seen that before, been in heavy steel in England for twenty years and that is the best time saver I think I’ve seen

  • @phantomvir
    @phantomvir 2 ปีที่แล้ว +8

    I chuckled when I saw the 230mm grinder come out. For a second I swear I felt the collective thump of thousands of Health and Safety Heroes fainting at the sight of it.
    "It aint the tool, it's the tool on the end of it, now take your clipboard, clean high vis and pointy shoes and go find someone else to piss off"

    • @edmundanderson657
      @edmundanderson657 2 ปีที่แล้ว +1

      Gotta admit it is impressive the amount of safety gear he uses. So many on the tube that dont even wear safety glasses.

    • @gusm5128
      @gusm5128 2 ปีที่แล้ว +1

      The good old 230mm grinder is a required item in fabrication .

    • @alro2434
      @alro2434 ปีที่แล้ว

      It's a conundrum, get it done in half the time with a bigger grinder, but get twice as tired holding up & controlling it!

  • @freddifish4179
    @freddifish4179 2 ปีที่แล้ว

    I love the videos and tbh the few extra minutes at the end where you piss around with the ol' lady showing the outtakes and such is pure gold. It's an absolute pleasure watching a true tradesman get shit done.

  • @timpedraza2085
    @timpedraza2085 2 ปีที่แล้ว

    Literally in awe of Curtis skill set! Thank you both for another amazing video..

  • @Ham68229
    @Ham68229 2 ปีที่แล้ว +37

    Better than new. I remember when you did the eyelet, seems like ages ago when you did it. You and ICWeld are the 2 top notch welders on YT. Great job on that. Cheers :)

  • @yourdrummer2034
    @yourdrummer2034 2 ปีที่แล้ว +13

    That mig wire, in my opinion is the best option for any application where the welded part takes a beating. That equalizer Bar certainly qualifies as one of those items. That's a good choice for what you are doing there!

  • @thelocksmithuk
    @thelocksmithuk ปีที่แล้ว +1

    Bloody spot on. Love your videos. My dream job. Kurtis, your precision and knowledge is just amazing.

  • @pennyoflaherty1345
    @pennyoflaherty1345 ปีที่แล้ว +1

    Great finish to another job there Kurtis - Your expertise along with thinking outside the box truly will have others not only impressed, but coming back for more great methods You have of combatting different parts of Your work - great presentation 👍

  • @Tumbleweed_Tx
    @Tumbleweed_Tx 2 ปีที่แล้ว +6

    we missed you last week, but, everyone needs time off

  • @ICA17887
    @ICA17887 2 ปีที่แล้ว +6

    Thank you Kurtis for this awesome video. I realize that in Australia, when a part of a construction machine is worn out, it is not systematically replaced with a new one, and that's where you come in to repair them, but not just any old how, because you have to be a super professional in machining and welding and very familiar with the steels you work with to carry out these renovations. Congratulations to you, your wife and the homeless for sharing these good times with us. See you soon. 😎👍

  • @denjhill
    @denjhill 8 หลายเดือนก่อน +1

    What an absolute pleasure to watch. I know if I had attempted this repair it would have been one muck up after another. Curtis, you belong in a Hall of Fame.

  • @kyleb4463
    @kyleb4463 2 หลายเดือนก่อน

    I’m confident your back and body must be trashed after doing these projects but you don’t once complain. That’s incredible.

  • @urbanwillis2212
    @urbanwillis2212 2 ปีที่แล้ว +7

    Between you and I C Weld I am glad to see there are still men that work for their living and do things that have to be done with a blend of modern materials, some of the old tools (track torch) and absolutely intelligent planning to do the work and then carry that plan into execution. Keep up the great videos. And thanks for the memories.

  • @randytravis3998
    @randytravis3998 2 ปีที่แล้ว +17

    Love the view from the man lift ,, years ago I was in a lift 75 feet in the air ,, my knees were knocking the whole ride but what a view ,, great Idea on the turn table ,, thank you for taking the time to make the videos for us to watch .. Great work ,, thumbs up ..

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +6

      yeah Karen was happy to get back to solid ground lol good to see your comment mate thanks for waiting and watching each week

    • @kenore4003
      @kenore4003 2 ปีที่แล้ว +3

      JLG builds a lift that ,I think goes to 185 feet (not a math makor and don't know the conversion from bananas). Watched a couple of workers doing something on a cell tower on a cold windy day at about 150 feet. Glad I wasn't up there.

  • @scottscott6794
    @scottscott6794 ปีที่แล้ว +4

    That was totally amazing like always. I find out last week my son enjoys the same videos and he's 33 and we love engineering mechanics. Thank you, great camera work, you're the most wanted man in Australia.

  • @dieselhatz4247
    @dieselhatz4247 ปีที่แล้ว +1

    Another amazing video, they just keep on getting better, and the outtakes even funnier!!
    Thank you all for the time spent doing these, it can’t be easy.
    Almost caught up with your whole back catalogue now.
    Stay safe out there.

  • @Chermtaka
    @Chermtaka 2 ปีที่แล้ว +8

    Missed you guys, good to have you back and I hope you managed to relax some.
    Love you guys and this channel, you make my week, thank you for putting in the hours for us. 😍

  • @bostedtap8399
    @bostedtap8399 2 ปีที่แล้ว +4

    Great job both, fantastic photography Karen, and great direction as well 😀 👍
    Very clever on the weld positioner, definitely saved a load of mauling, weld run off plates worked perfect.
    Thanks for sharing, always learning, even at 60 years young.

  • @kevsbuild2807
    @kevsbuild2807 2 ปีที่แล้ว

    I think it's amazing the amount of tackle you have acquired since setting up your business, quite a few things I've never even seen before. Well do to both of you

  • @paulbrunet883
    @paulbrunet883 8 หลายเดือนก่อน

    I am a retired railway conductor, love to watch you work, keep up the good work you're a smart dude.

  • @mictaylor9531
    @mictaylor9531 2 ปีที่แล้ว +4

    Awesome as always! Great seeing some new kit being used on the channel. The straight cutter and the positioning machine! Never even knew such things existed 🔥👌🏻🍻

  • @peterbuysen8172
    @peterbuysen8172 2 ปีที่แล้ว +3

    Working smarter not harder is the name of the game you nailed it Kurtis

  • @paulhammond7489
    @paulhammond7489 2 ปีที่แล้ว

    And there was me thinking rotary positioner's were only for round stock.... Every day is a school day. Not just a time saver, but a back saver having to turn that equalizer bar a gazillion times by hand. Your back will thank you in a few years :)

  • @dirtfarmer7472
    @dirtfarmer7472 ปีที่แล้ว

    I think that I have watched this video before but it was just as good the 2nd time. I noticed that the birds were trying to tell you how to do your job.
    I do appreciate your videos & l’m not a welder
    Thank You Sir

  • @ArmorerUSMC
    @ArmorerUSMC 2 ปีที่แล้ว +5

    Great videos as always. Best part of my Fridays for sure. Well done to the mrs with the welding shots looks great 🤙🏽👌🏽

  • @falloutguy8878
    @falloutguy8878 2 ปีที่แล้ว +7

    Glad to see you back dude I have missed you, giggler and the safety officer love from us all in the UK

  • @franciscoteixeira2771
    @franciscoteixeira2771 2 ปีที่แล้ว

    Kurtis its not a speaker but he is a great professional with the right tools around him,and he doesn't play with protection when welding , and the dog is cheerful and funny.Good time well spend this videos.

  • @stephencaine1548
    @stephencaine1548 10 หลายเดือนก่อน +1

    Dude, you have a tool for everything. And if you don’t have one, you make one. I’m SO envious! If I had an Nth of your skill and tools I’d be doing what you do. I love to make things from raw materials, but they’re usually wood. Keep up the great work!

  • @ypaulbrown
    @ypaulbrown 2 ปีที่แล้ว +8

    Love that Timber Riser Block, at 14:00 , I saw a lot of that when I was on the
    Cattle Station in Alpha Queensland, very large wheel loaders
    getting a tire change, where the tires had to be sent to Townsville
    to get the calcium chloride out......They had 3 FiatAllis 41's and a 750 banana
    length ships anchor chain where the links were 500 mm long and 100 kg each....
    they could clear [knock down trees] 500 acres in a day with two machines connected together
    by the chain..... .......
    100,000 acre Cattle station.....

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +3

      those cattle stations are something else!

    • @ypaulbrown
      @ypaulbrown 2 ปีที่แล้ว

      @@CuttingEdgeEngineering yes they are something else, I helped round up 1,200 head of cattle and drove them on horse back 20 miles one day, next day, we neutered 150 lads, branded 250 young girls and boys and age insecticide to 1,200 and shots for anthrax I believe to 1,200...there was an outbreak in 1994.....later in the day, we drove them back 20 miles to the 15,000 acre paddock they were in.......made me feel like a real Cowboy, and my are was rally sore........great episode tonight......cheers, Paul

  • @barillius
    @barillius 2 ปีที่แล้ว +5

    Another fantastic vid! Welcome back and hopefully the time off was productive, happy and helpful. Take very good care!!!

  • @dc85337
    @dc85337 ปีที่แล้ว +5

    A suggestion, if I may.
    Make a 6 to 8 point trammel arm. It can run on square stock, round stock, I-Beam, your choice.
    It can be used to find the exact hole placement by indexing the 2 edges of each hole.
    By running a thin line across the part, it can then be re-indexed to index the new part.
    The bad end can have a cross indexed trammel on it and it will index the hole front to back and left to right.
    By using this it will give you a much more accurate placement of the new part.

  • @stevehill7722
    @stevehill7722 ปีที่แล้ว

    Curtis thank you for sharing your expertise through your years of on the job experience. I have learned so much from you. So glad I found your channel! Good on ya bro! Steve Hill Gainesville Ga USA

  • @hayleyxyz
    @hayleyxyz 2 ปีที่แล้ว +5

    Great to have you back! My Friday is never the same without a CEE vid 😅

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +6

      we did worry about our CEE addicts and who was having withdrawals 😂

  • @sky173
    @sky173 2 ปีที่แล้ว +5

    This is become my favorite machining channels on TH-cam. Thanks for sharing...BUT, now I think it's time for Curtis to do the filming while we see how all these awesome videos are created! :)

  • @Uncleshoes
    @Uncleshoes 2 ปีที่แล้ว +1

    A usual, pure entertainment. Thanks from Canada.

  • @MrArtVendelay
    @MrArtVendelay 2 ปีที่แล้ว

    The breadth of your skill sets is quite astonishing. You have figured out just how to go about doing anything that needs to be done.

  • @straatumleh
    @straatumleh 2 ปีที่แล้ว +4

    Work smart, not harder. Perfectly shown each time.

  • @jimharrower6792
    @jimharrower6792 ปีที่แล้ว +3

    Have just watched this video and the ‘Broken Bail Arm’ video. I am mightily impressed with your skills and how watching you tackle these repairs is just so interesting. You also seem to possess every bit of kit or specialist tool that any one could wish for … so well done to you for building up such an impressive collection. Good to see you have just had a bit of a break … hope you treated your ‘camera gal’ misses to a good hols … she does you proud with her camera work … even makes you look handsome in some shots … so she must be good … LOL 😃.

  • @sttm1283
    @sttm1283 6 วันที่ผ่านมา

    im just a happy hobby welder who's happy if the stuff sticks together when im done, im very impressed with these kind of jobs where you lay down a 5 to 10cm thick weld to join stuff together.... in these parts there are some forces on the welds that needs to hold up....

  • @thomasphilyaw8593
    @thomasphilyaw8593 2 ปีที่แล้ว

    I never thought I would miss 2 crazy Aussies and a safety officerlike I did last Friday. No warning or anything. Love you guys

  • @dystopianlucidity4448
    @dystopianlucidity4448 2 ปีที่แล้ว +9

    I gotta say it’s great watching the channel grow! Awesome work Kurtis. Of course Karen is doing an amazing editing and filming job! Cheers, have a great weekend!
    Edit: I love watching these videos because you explain everything you’re doing, it’s not entertainment so much as it is educational. And inspirational.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +4

      hey mate it's our regular viewers and supporters that really make us appreciate what we are creating on the channel so big thanks to you!

    • @dystopianlucidity4448
      @dystopianlucidity4448 2 ปีที่แล้ว +1

      @@CuttingEdgeEngineering much love and respect to all three of you!

    • @shopshop144
      @shopshop144 2 ปีที่แล้ว +1

      Ya, Karen is either just a natural with set ups and editing and all, or somebody schooled her up tops. How much does she get paid?!

  • @cameronthomas9543
    @cameronthomas9543 2 ปีที่แล้ว +9

    Big job there brother !!! some serious weld time there .. i thought the rotater setup was brilliant .. quality skills as expected ...

  • @MetalSphere10
    @MetalSphere10 2 ปีที่แล้ว

    Another outstanding job and video. Thanks Curtis and Karen! Outtakes were also hilarious. Good stuff!

  • @mike423439
    @mike423439 2 หลายเดือนก่อน

    Machinist extraordinaire. Your expertise and craftsmanship are incredible. One of the most entertaining channels on TH-cam for gearheads. I love it.

  • @mikek3951
    @mikek3951 2 ปีที่แล้ว +7

    2 weeks worth waiting
    Hope you enjoyed the break!

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +3

      Hey mate yeah was a good break and had a little trip to Sydney that we'll have a video on soon!

  • @billabernathy1541
    @billabernathy1541 2 ปีที่แล้ว +11

    I'm glad you are back!! I recommended your channel to a friend that is a high school welding instructor - he probably already watches you. His students would benefit from the your excellent explnations of the "what, how, and why" - I know I do. Keep up the excellent work, and kudos to your excellent video photogapher. Cheers from HOT Texas.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +3

      Hey Bill thanks for recommending the channel glad you enjoy it enough to share with a welding instructor! Cheers

  • @wb8ujb
    @wb8ujb 2 ปีที่แล้ว

    Learned a lot as usual. Your expertise is a refreshing change from other channels trying to blow smoke.
    All three of you are superstars to me. I so look forward to your video's.
    Thank you so much for the information and the smiles. Cheers my friend!

  • @AsitShouldBe
    @AsitShouldBe 2 ปีที่แล้ว +1

    Seeing this video from an hospital waiting for the chirurgic operation.. your video helped me a lot, thanks.👍😉

  • @mdouglaswray
    @mdouglaswray 2 ปีที่แล้ว +3

    Welcome back! Great video as usual!! I've heard oxy-acet called a 'gas axe' but this video really drives that home. Holy crap - such massive welds. Cracks me up with your outtakes at the end. LOVE to hear your wife giggling at you.

  • @TheLassenman
    @TheLassenman 2 ปีที่แล้ว +3

    As for grinding discs here at my workplace, we use Tyrolit for carbon steel, aluminium and stainless steel, they also use 3m scotch-brite shaft mounted bristle disc, just to remove any blue coloring on the welding surface area, mostly used by pipewelders.

  • @iamlexcda
    @iamlexcda ปีที่แล้ว

    Your craftsmanship is above par. Truly amazing work. Thank you for your videos.

  • @montimitchellsr
    @montimitchellsr 2 ปีที่แล้ว

    The local job site is very fortunate to have you as their shop guy, your skills and attention to detail is unmatched
    Tennessee, USA

  • @cullenmiller8170
    @cullenmiller8170 2 ปีที่แล้ว +5

    Just remember as long as the Genie wobbles it’s all good. When it stops things usually go pear shaped and it’s not the fall that hurts. It’s the hitting the ground part.

  • @michaeltrilck5680
    @michaeltrilck5680 2 ปีที่แล้ว +6

    Hey Team CEE! Glad to see you back here! The damned windsack... I can feel your pain... 😉 When a motorcycle drives past me and i hear the TOTALY DRY chain is loud squeaking... My "Oil pressure"(blood) is increasing rapidly and my jugular veins are about to burst... 😉 😎 👍 Hey Karen, Homie and Kurtis: Good job! 👍👍👍😎

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 ปีที่แล้ว +5

      hey mate thanks for checking in, yeah there's some sounds that just grind my gears lol that squeak was past it's used by date

    • @michaeltrilck5680
      @michaeltrilck5680 2 ปีที่แล้ว

      @@CuttingEdgeEngineering 😁😁😁

  • @charleswheatley4252
    @charleswheatley4252 ปีที่แล้ว

    Once more I have been so impressed by your exceptional skill and knowledge. You gave you customer a better equalizer bar than the one you received and it looked about as original as possible.
    Anyone can see you take pride in giving your customers the best weather it is a repair or a newly fabricated component.

  • @buckrager4165
    @buckrager4165 2 ปีที่แล้ว

    Thanks for making the video this week every Friday evening I come home from work and watch you guys god bless you all

  • @robertominelli7531
    @robertominelli7531 2 ปีที่แล้ว +3

    Filmato straordinario. Come sempre, le riparazione che esegui sembrano semplicissime. In realtà hanno un livello di difficoltà molto elevato. Solo chi ha padronanza estrema di tutte operazioni e dei macchinari utilizzati riesce a fare sembrare semplice certe lavorazioni.

  • @racertwo
    @racertwo 2 ปีที่แล้ว +5

    Really impressed that you show the world your work, you are really good at it and you deserve all the good comments. Andy ex-excavator designer and engineer.

  • @lukebrennan5780
    @lukebrennan5780 2 ปีที่แล้ว

    Karen, I can only agree! When you leaned over the side my heart rate tripled! Kurtis, as always, fascinating stuff and love all the detailed info. The weight of wire was interesting. Far more than I had imagined. My 9" grinder is the best $50 I ever spent. (got it from a deceased estate sale), so I was not surprised to see you reach for one for those little jobs!

  • @non-binaryjesus
    @non-binaryjesus 3 หลายเดือนก่อน

    I just wanted to say that you sir are a hell of a welder! Your jigs and rigs are awesome too!

  • @bobbebbington5356
    @bobbebbington5356 2 ปีที่แล้ว +4

    Missed you last week,glad you were ok. Thanks for the tutorial on welding different metals together. I did not think you could cut metal that thick with oxy but it did it with ease. You won't see that end back again but it is a wonder they did not get you to do the other end at the same time.

  • @robertd5674
    @robertd5674 2 ปีที่แล้ว +10

    Awesome work as usual! Curious if when things like this come in , do you ever recommend to have the other side done at the same time to minimize downtime in case the other side cracks later on?

  • @Andrewlang90
    @Andrewlang90 2 ปีที่แล้ว

    That was a really great idea for the use of the postioner. With an object that big and oddly shaped, I never would have thought to use it in your application. I would have just complained about sore shoulders and back from flipping it all day haha. Good shit, well done. Taught this dog another trick.

  • @timlarcombe6831
    @timlarcombe6831 2 ปีที่แล้ว +10

    Love the 9" sidewinder, they are banned on mine sites in WA, probably frightend the safety officers!

    • @guillermomartinsacristan9976
      @guillermomartinsacristan9976 2 ปีที่แล้ว +1

      But there is Homey

    • @markfryer9880
      @markfryer9880 2 ปีที่แล้ว

      What size are you allowed to use Tim?
      Mark from Melbourne Australia

    • @fowletm1992
      @fowletm1992 2 ปีที่แล้ว

      @@markfryer9880
      7 is still allowed
      9 is allowed by plenty of smaller company's but all the big boys like Rio, bhp and fortescue banned them years ago
      Theyre slowly getting phased out all round though

    • @snorttroll4379
      @snorttroll4379 หลายเดือนก่อน

      What is the sidewinder?

  • @centariprime9959
    @centariprime9959 2 ปีที่แล้ว +4

    You always make it look so easy. I do some welding and it never looks as good as yours. But I'm sure you have thousands of hours and hundreds of kilos of wire under your belt. Well done!

    • @pierrevalette9721
      @pierrevalette9721 ปีที่แล้ว

      at the end of the job, they all look the same ^^ ( since you have to grind it)

    • @centariprime9959
      @centariprime9959 ปีที่แล้ว

      @@pierrevalette9721 I've seen welding done so well they are "weld porn." Just amazing. Wire brush it clean and paint it. Kurtis does that kind of weld.

    • @pierrevalette9721
      @pierrevalette9721 ปีที่แล้ว

      @@centariprime9959 i know, but it's not for the visual aspect of the welding

    • @centariprime9959
      @centariprime9959 ปีที่แล้ว

      @@pierrevalette9721 But it does imply the underlying quality of the weld.

  • @johngersna3263
    @johngersna3263 2 ปีที่แล้ว +1

    Curtis, I was a weld prep at Caterpillar for several years and operated track burners on a daily basis. They are an amazing little machine. I've burned material as thick as 7 inches with one.

  • @peep39
    @peep39 6 หลายเดือนก่อน

    You lay down the best beads of anyone I've ever seen, up there with Jody Collier

  • @robertrawlings
    @robertrawlings 2 ปีที่แล้ว +6

    Karen your editing skills are awesome well done and Kurtis stop practicing in the mirror 😂

  • @ciriloalves897
    @ciriloalves897 2 ปีที่แล้ว +3

    🇧🇷 como sempre foi mais um belo trabalho, parabéns gostoso muito do seu trabalho

  • @neildewald325
    @neildewald325 2 ปีที่แล้ว

    It's always a joy to watch a professional at work. I always enjoy the bleeps and bloopers also.

  • @EldredTGlass
    @EldredTGlass ปีที่แล้ว

    I never envied a man for his Toys I do envy his Knowledge it really brings me great joy watching you work even before my breakfast coffee Bless you and keep up the great work😊

  • @Alan_Hans__
    @Alan_Hans__ 2 ปีที่แล้ว +8

    Job 1. Grease the windsock to get rid of the noise
    Job 2. Replace cracked end
    Job 3. Grease railway line so that the sound no longer interrupts videos :D
    Wondering if you took any measurements to see how much the welding deformed that new bar end.

  • @akurakins
    @akurakins 2 ปีที่แล้ว +6

    The welds look fantastic! I wouldn't grind something like that.
    What I don't understand is why the customer didn't have the second eye replaced. It does take a little more time, but it saves him having to disassemble again later because the second eye will break for the same reasons.

    • @megape95
      @megape95 2 ปีที่แล้ว

      Why replace the eye when it is still in good order?

    • @kwajkid
      @kwajkid 2 ปีที่แล้ว +2

      @@megape95 Proactive maintenance. Unplanned downtime is expensive. The design issue that caused the first eye to break will eventually do the same to the second, so might as well address it now and avoid the extra disassembly/repair/reassembly time.