Tally Ho Capstan Project: Broaching a Double Keyway in the Capstan Cap Casting

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  • เผยแพร่เมื่อ 18 พ.ย. 2024

ความคิดเห็น • 482

  • @mariusj8542
    @mariusj8542 5 หลายเดือนก่อน +116

    I love when you share all these small problems and your thought process solving them. Thx.

    • @peterhobson3262
      @peterhobson3262 5 หลายเดือนก่อน +4

      Kieth shows that more is needed than just knowing how to use the machinery.

  • @chewskewsme
    @chewskewsme 5 หลายเดือนก่อน +136

    This video showed just how important it is to have improvisation skills as well as all these amazing machines to get unusual jobs done. As much as I marvel at how you succeed in meeting every challenge Keith, I find myself having huge respect for those guys back in the day achieving what they did and passing their knowledge on through the generations. I dare say that you are also a beneficiary of those pioneers and hope that you too have been able to educate the next generation of genius engineers. Chapeau Keith and thank you for sharing this project with the outside world.

    • @Hoaxer51
      @Hoaxer51 5 หลายเดือนก่อน +7

      Well said, thank you for putting into words a lot of what I was thinking.

    • @OneRoundDown
      @OneRoundDown 5 หลายเดือนก่อน +3

      Just remember that the SR71 BLACKBIRD was conceived with the help of a Slide ruler and it's Still a record holder. New doesn't always mean better..

    • @jonnenne
      @jonnenne 5 หลายเดือนก่อน

      It woulda been much easier back in the day for most of these. Sure, no digital readout but they shipped these out daily. The real challenges with this is how uncommon the methods and problems are these days. They weren't uncommon back in the day

  • @nickdawson9270
    @nickdawson9270 5 หลายเดือนก่อน +1

    In the UK, “Here’s one I made earlier,” is a phrase associated with a famous children’s TV programme called “Blue Peter”. Hearing you say the same in a different context brought a smile to my face! Thanks.

  • @nathanwright8598
    @nathanwright8598 5 หลายเดือนก่อน +31

    Get this man a new 7/16” broach.

    • @samuraidriver4x4
      @samuraidriver4x4 5 หลายเดือนก่อน

      Probanly 2 years from now he needs this ground down broach again for a particular project: "I can't remember for what project I ground this one down but i need it again so it saved me some trouble to do so"

  • @WayneT51
    @WayneT51 5 หลายเดือนก่อน +3

    "A boy and his toys"
    I love watching you usi g all those lovely machines you've restored.
    Retirement is going to keep you so busy.

  • @bryanhussey3922
    @bryanhussey3922 5 หลายเดือนก่อน +27

    My father was a machinist in the 40's. I never understood the skills required till I started watching your videos. Thank you very much. I'm sure my father would have been very interested in you videos. Thanks again for sharing your knowledge.

  • @StevenCampbell1955
    @StevenCampbell1955 5 หลายเดือนก่อน +33

    I learn something every time I watch your videos, Keith. Thank you.

  • @flyboy61b
    @flyboy61b 5 หลายเดือนก่อน +7

    I love it that you call "close" 0.001" tolerance.

  • @jeffreyspilker2209
    @jeffreyspilker2209 5 หลายเดือนก่อน +5

    I feel like I've been to school every time I watch. At least I like this kind of class lol. Great stuff

  • @mort-u1n
    @mort-u1n 5 หลายเดือนก่อน +23

    Watched both of you for years, you and Leo. Great collaboration.

  • @Avboden
    @Avboden 5 หลายเดือนก่อน +3

    I have so much tool/machine envy watching you work. You have such incredible machines

  • @davidnormandin5428
    @davidnormandin5428 5 หลายเดือนก่อน +5

    Love watching you work Keith. Memories of my grandfather who was a tool & die maker for Gorham and had a shop in the basement the summer before he died, we made a working steam engine. The machines were promised to me, but they got sold to my uncle who worked at Oak Ridge.

  • @robbruno8246
    @robbruno8246 5 หลายเดือนก่อน +19

    Your depth ok knowledge it extremely deep. TY so much for sharing it with this community. Craftsmen like you are a treasure to behold.

  • @randrew89681
    @randrew89681 5 หลายเดือนก่อน +2

    Outstanding instruction Mr. Rucker, as always!

  • @yoyopg123
    @yoyopg123 5 หลายเดือนก่อน +3

    Another great installment on this project, Keith. A classic illustration of machinists having to make/modify tools in order to make/modify tools in order to do a job. Surprising (or perhaps not) how often this necessity comes up.

  • @conniemuller2064
    @conniemuller2064 5 หลายเดือนก่อน +1

    That is so interesting and awesome watching you using those beautiful machinery! But it is like a paintbrush in a master's hand creating a masterpiece!

  • @Tracker7266
    @Tracker7266 5 หลายเดือนก่อน +2

    Another Capstan step taken care of. Easy peezy. LOL I don't know about everyone else, but this may have been the hardest part of the capstan project that Keith has had to handle. Well done Keith. I'm continually amazed and extremely impressed by your skills and knowledge.

    • @Tracker7266
      @Tracker7266 5 หลายเดือนก่อน

      The actual process of the broaching had me nervous .... I was waiting for the capstan to break. Can you imagine ?!?! PHEW !!!!

  • @TomokosEnterprize
    @TomokosEnterprize 5 หลายเดือนก่อน +1

    It must feel great to be a part of this amazing build. Everything's looking great Keith.

  • @Richard-rz8gt
    @Richard-rz8gt 5 หลายเดือนก่อน +11

    The state of Georgia is well represented in Tally Ho by the great Steve Cross and Keith Rucker.

  • @darkhorsegarage9623
    @darkhorsegarage9623 5 หลายเดือนก่อน +2

    All the tools and as always you have to make the tool you need. The world is so much more complex than people think.

  • @asakurad
    @asakurad 5 หลายเดือนก่อน +1

    Every video you make, I learn something new. Thanks.

  • @charleswelch249
    @charleswelch249 5 หลายเดือนก่อน

    That was a unique project that you really did a great job finding out how to accomplish the ending.

  • @anthonyelam2257
    @anthonyelam2257 5 หลายเดือนก่อน

    A Great Man who is Respected and Admired for his abilities .....

  • @dennisclapp7527
    @dennisclapp7527 5 หลายเดือนก่อน +1

    Keith, you are a wizard. Every time I watch one of your videos I learn something new. Thanks.

  • @lazyplumber1616
    @lazyplumber1616 5 หลายเดือนก่อน

    Your surface grinder machine is very nice. Good job on the restoration. The mag vice is really cool.

  • @SootHead
    @SootHead 5 หลายเดือนก่อน +3

    Yet again, Keith outsmarted the job! Great work.

  • @piperjohn_3
    @piperjohn_3 5 หลายเดือนก่อน

    Great to see the machines we watched you restore getting used for the Tally Ho capstan. Your workshop now has all the tools you need to get the job done right. And if you don't have what you need you make it!

  • @SiqueScarface
    @SiqueScarface 5 หลายเดือนก่อน +23

    I am fascinated by the methods to machine one-off-tools for special projects. They are more than just jigs.

    • @OneRoundDown
      @OneRoundDown 5 หลายเดือนก่อน +2

      After lifelong careers in maintenance mechanics and machining, most of them will have acquired a whole drawer full of dedicated tools, each with a single purpose.

  • @robertweeks4240
    @robertweeks4240 5 หลายเดือนก่อน +2

    awesome! getting close! i love how many you tube creators have joined the tally ho journey!

  • @rppvt
    @rppvt 5 หลายเดือนก่อน +1

    So impressed with both your abilities as well as your instructional gifts.

  • @mdlanor5414
    @mdlanor5414 5 หลายเดือนก่อน +1

    It sucks you couldn’t use your slotting attachment. I would have liked to see the Slotting attachment at work. Nice to see you using your Surface Grinder in this video. Excellent job on all the machining and fabricating work you’ve done on the Tally Ho Capstan.

  • @MartialLoreNZ
    @MartialLoreNZ 5 หลายเดือนก่อน +1

    I can't wait to see how it all goes back together. It seems like a reasonably complex piece of machinery now, with all of its 21st century upgrades.

  • @markalton2809
    @markalton2809 5 หลายเดือนก่อน +1

    I'd hate modifying a standard broach as well, but "need is must when the Devil drives".
    Excellent video.

  • @prmbrown
    @prmbrown 5 หลายเดือนก่อน

    I continuously marvel at Keith's knowledge and skill. Also, I never dreamed this project would be this complicated.

  • @boyscott7193
    @boyscott7193 5 หลายเดือนก่อน

    Great video and a really clear explanation of the techniques you applied. We know it was nowhere near as simple as it looked but it enables the layperson to understand much of what you are doing.

  • @jofo7881
    @jofo7881 5 หลายเดือนก่อน

    We'll see it onboard of Tally Ho sooner than we think, great job ! 👏

  • @zoidman1570
    @zoidman1570 5 หลายเดือนก่อน +1

    love the way you think outside the box ,

  • @jonnenne
    @jonnenne 5 หลายเดือนก่อน

    I have to say I like you going through your logic and challenges than the actual machining, milling etc

  • @davidc6510
    @davidc6510 5 หลายเดือนก่อน +1

    Visual proof that machinist are smart highly skilled problem solvers that bring to life the dreams of design engineers. Well done Keith on showcasing how old school machinists need to plan and adapt to get the job done with high quality work. Much respect. Thanks for sharing.

  • @czaxsbaxs
    @czaxsbaxs 5 หลายเดือนก่อน +3

    you are my hero. watching/listening/learning from you is 'therapy for the soul'. please know you are greatly appreciated, admired and well respected. your parents must be mighty proud! hopefully you have done your part for the betterment of the gene pool and 'peopled the earth' with a bountiful harvest of 'mini yous'.....cheers...

  • @mdwoods100
    @mdwoods100 5 หลายเดือนก่อน

    You guys are very clever and patient. Nice job.

  • @fredflintstone8048
    @fredflintstone8048 5 หลายเดือนก่อน +1

    Really enjoying the Capstan project. Thank you for sharing. I'm sure they're anxious to get it on the boat.

  • @ashentmariner
    @ashentmariner 5 หลายเดือนก่อน +2

    That's where the one feather comes from, when you tagged the part ❤

  • @josephmagedanz4070
    @josephmagedanz4070 5 หลายเดือนก่อน +2

    An important job needing accuracy...interesting to see how Keith got it all done. I always learn something from these videos. Thanks!

  • @jameshamre8778
    @jameshamre8778 5 หลายเดือนก่อน

    Innovation and persistence! True characteristics of a successful person. Thanks Keith!

  • @mattsmith9216
    @mattsmith9216 5 หลายเดือนก่อน +1

    Hope you enjoy sailing, Leo owes you big time!!

  • @pedalinpete
    @pedalinpete 5 หลายเดือนก่อน +1

    Really looking forward to seeing it all back together.

  • @eddygonzalez6018
    @eddygonzalez6018 5 หลายเดือนก่อน

    We appreciate your work on the Tally Ho. With a few hundred patreon, a million followers and 500k subscribers to his channel, I'm sure many will stick around to follow your channel as well. I know I will. 👍

  • @fordfan3179
    @fordfan3179 5 หลายเดือนก่อน +2

    I learn something every time I watch your show.

  • @paulputnam2305
    @paulputnam2305 5 หลายเดือนก่อน +2

    That was “One Trick Pony” right there. The Professor of Machining strikes again.

  • @johnraccanello393
    @johnraccanello393 5 หลายเดือนก่อน +2

    Great workmanship comes from great experience, well don Keith.

  • @paulelliott2861
    @paulelliott2861 5 หลายเดือนก่อน +6

    Keith like most folk on here following Tally Ho. Restoration. The skill set you guys have is a joy to behold. I love that skills being used are that in the most part from days off old. Just the power tools etc do make life a bit easier. Thanks once again Keith. And I agree go sailing, you get to test it first. God bless buddy. 👍🏼👍🏼👍🏼👍🏼🤜🏻🤜🏻🤜🏻🤜🏻🤜🏻👏👏👏👏👏👏👏👏

  • @GreenmanXIV
    @GreenmanXIV 5 หลายเดือนก่อน +11

    Cheers Keith, like my Principal told me. Improvisation is the mother of invention.

    • @ellieprice363
      @ellieprice363 5 หลายเดือนก่อน +2

      Very true and “curiosity is the mother of learning”.

  • @StevenEverett7
    @StevenEverett7 5 หลายเดือนก่อน +3

    Thank you, Kieth, for explaining how thing go so those of us who are unfamiliar with the process can understand what's happening!

  • @malcolmharvey397
    @malcolmharvey397 5 หลายเดือนก่อน +40

    It’s wonderful watching a REAL engineer work through an engineering problem

    • @4stringmanagmaildcom
      @4stringmanagmaildcom 5 หลายเดือนก่อน

      You must be from the UK. In the States we call what his is doing machining and he is a machinist. In the States engineers use advanced math and materials science to design bridges, airplanes, cars, etc. They conquer design challenges that require an understanding of materials, physics, stress and know advanced math such as calculus, linear algebra, and statistics. What do you call those people in the UK?

  • @signmeupruss
    @signmeupruss 5 หลายเดือนก่อน +15

    Keith, sometimes I think of you as the "Demystifier". So often you take something that looks really complex, and, in a series of simpler steps, you make it clear to those of us who "just don't get it." Thank you.

  • @schaefer32100
    @schaefer32100 5 หลายเดือนก่อน +8

    I really enjoy seeing all the sets needed to make the part you need to complete the project. What wealth of knowledge you have donning this work. Truly amazing

  • @ronburns268
    @ronburns268 5 หลายเดือนก่อน +1

    I have enjoyed watching the team work on this project. picked up some new channels that I really like.

  • @scottnj2503
    @scottnj2503 5 หลายเดือนก่อน

    Ya gotta love the expression on Keith's face as he resigns himself to his fait of grinding down his expensive broach. It's one of love commitment and dedication to the job.

  • @ollylappage2595
    @ollylappage2595 5 หลายเดือนก่อน

    I have really enjoyed watching this project. Such a lot of work, requiring careful thought. Excited to see the capstan on Tally Ho!

  • @stuartlast8156
    @stuartlast8156 5 หลายเดือนก่อน +6

    It's coming along nicely, can't wait to see the finished project 👏👏

  • @bandols
    @bandols 5 หลายเดือนก่อน

    That was a wild amount of pressure needed for that keyway.

  • @martylasher539
    @martylasher539 5 หลายเดือนก่อน

    Thanks for taking us through the search for a good solution to using the tools at hand.

  • @rogerbraidwood7611
    @rogerbraidwood7611 5 หลายเดือนก่อน +1

    Great job ..lots of skilled work

  • @annteve
    @annteve 5 หลายเดือนก่อน +1

    This truly fantastic to watch. There is a lifetime of accumulated skill on display as you solve the challenges of design and then make the tools needed to accomplish the design. All the while as I watch I’m holding my breath that you might make a mistake and spoil a piece and have to start over.

  • @HYUKLDER1
    @HYUKLDER1 5 หลายเดือนก่อน

    Seeing all this shows how incredibly complicated practical engineering is, and then there is the mathematics too!

  • @claudehopper9813
    @claudehopper9813 5 หลายเดือนก่อน

    My Father spent his whole working life as a Machinist , I never had a chance to watch him work . I want to thank you as you've given me an insight into what it takes to be a Machinist and the fascinating equipment used in your trade .

  • @glentyan2505
    @glentyan2505 5 หลายเดือนก่อน +1

    Top Marks; I did wonder if the stroking attachment was adjustable internally and just as I was thinking about using the hydraulic press Keith mentioned it himself.

  • @ewetoo
    @ewetoo 5 หลายเดือนก่อน +1

    TIL about broaching, what a fascinating tool!

  • @neildenbleyker2424
    @neildenbleyker2424 5 หลายเดือนก่อน

    I learned something new watching this process. Thank you for your very instructions on how it works.

  • @ruperthartop7202
    @ruperthartop7202 5 หลายเดือนก่อน

    Well done Keith, thanks for sharing

  • @alsmith5604
    @alsmith5604 5 หลายเดือนก่อน

    Another great video... it's really good to see these traditional methods being used and explained in a really clear way. Thanks.

  • @tommybewick
    @tommybewick 5 หลายเดือนก่อน

    It's going to be great when you retire and we get to see more of you in the shop! Always enjoy your videos!

  • @kevinkilkenny8158
    @kevinkilkenny8158 5 หลายเดือนก่อน +3

    Some say the leap in animals is to tool use, but is a giant leap to make tool, to make a tool, to make a tool, to make a “thing”

  • @markhuston9250
    @markhuston9250 5 หลายเดือนก่อน

    Amazing! A trade I would like to have learned in my youth! Thx for the share as always.

  • @nv1493
    @nv1493 5 หลายเดือนก่อน +1

    Fantastic job, Keith.

  • @walterplummer3808
    @walterplummer3808 5 หลายเดือนก่อน +8

    Good morning Keith! Looking great. I hope you get a boat ride out of this. Have a great weekend!

  • @PeterKingRundle
    @PeterKingRundle 5 หลายเดือนก่อน +2

    Really enjoy watching the work on this.

  • @william6526
    @william6526 5 หลายเดือนก่อน +9

    Keith, I really hope Leo does more then thank you for all the work,time and effort you put into milling and finishing this part. It was a lot of work that not many people would of took on. Well done ,it's been a lot of fun watching you brain storm how to accomplish this complicated job.

    • @bigalhudson
      @bigalhudson 5 หลายเดือนก่อน

      I don’t think Keith’s doing this for nothing and neither would I expect him to.

    • @admiralbeez8143
      @admiralbeez8143 4 หลายเดือนก่อน

      No one works for free.

  • @hitoortega1616
    @hitoortega1616 5 หลายเดือนก่อน +1

    Excellent like always. !!!!!!!!!

  • @davidchapman6308
    @davidchapman6308 5 หลายเดือนก่อน +10

    Having followed your progress on the Capstan I have been facinated by the various processes and types of semi vintage machinery that have been utilised to achieve a copy of the original. It makes it all the more remarkable that the original was manufactured with even more "vintage" equipment and machinery all of 115 years or so before. Kudo's to you Keith for keeping this tradition alive.

  • @jeffreytan2948
    @jeffreytan2948 5 หลายเดือนก่อน +1

    I didn't realize that machining and metal working was so interesting

  • @jmumbauer
    @jmumbauer 5 หลายเดือนก่อน

    Great job, Keith. Very well done as always

  • @gregsage1605
    @gregsage1605 5 หลายเดือนก่อน +1

    Makes tool, to make a tool.... Well done!

  • @steveshoemaker6347
    @steveshoemaker6347 5 หลายเดือนก่อน

    A whole lot of work went into making this old Capstan new again.....Thanks Keith you are amazing......
    Old F-4 Phantom ll fighter jet pilot Shoe🇺🇸

  • @geraldharkness8830
    @geraldharkness8830 5 หลายเดือนก่อน +1

    absolutely excellent work keith!

  • @leapsplashafrog
    @leapsplashafrog 5 หลายเดือนก่อน

    I’ve really enjoyed watching you find your way through this unusual uneven casting

  • @charlesharris4021
    @charlesharris4021 5 หลายเดือนก่อน

    I'm impressed with your machining skills. You do say "basically" a lot.

  • @kavabean
    @kavabean 5 หลายเดือนก่อน +5

    This was so much fun to watch. Smarts and graft combined to make a great day's work. Tool envy is off the charts.

  • @quinntalley1681
    @quinntalley1681 5 หลายเดือนก่อน

    Love seeing the incredible work you've done to help get Tally Ho's capstan repaired and modernized.

  • @edwardcassel3789
    @edwardcassel3789 5 หลายเดือนก่อน +2

    Keith, I have been watching you do the Tally Ho project, I am so glad there are a few of us left in the world that has common sense and able to adapt and overcome in this crazy world today thank you and I hope you have many more projects because it seems you truly love your work.

  • @dfye55
    @dfye55 5 หลายเดือนก่อน

    Thanks for answering my concern about setting the gear engagement!

  • @EightBitTony
    @EightBitTony 5 หลายเดือนก่อน +9

    Keith - I'm sensing you didn't want to modify that broach, but you hid it well ;) Loved watching this.

    • @Hoaxer51
      @Hoaxer51 5 หลายเดือนก่อน +3

      I don’t think he hid it well, I think most of us watching knew he didn’t want to grind that brooch but everyone knew he had to take one for the team. And he did exactly what was needed, I would have felt the same way about it as we all would. And it came out perfect!

    • @truracer20
      @truracer20 5 หลายเดือนก่อน

      You do what you have to do to get the job done, it makes you cringe a little more when the tool you have to modify is this pricey. But the broach is still useable, just not with standard plugs. Though in the type of work Keith typically does he's usually using a custom plug.

  • @robertbeauregard2386
    @robertbeauregard2386 5 หลายเดือนก่อน

    Every single time I watch one of your videos, I learn something new! Thanks so much for what you do, Kieth! I certainly appreciate and enjoy all that you do!

  • @ChadPrestonOfficialThree
    @ChadPrestonOfficialThree 5 หลายเดือนก่อน +5

    I was maintenance in a steel manufacturing/distribution plant and worked around machinists every day, repairing and cleaning their CNCs and lathes. It's always nice to watch someone who knows what they're doing work with steel. Thanks for bringing this element of the Tally Ho build to fruition with exceptional precision, Keith!

  • @Disinterested1
    @Disinterested1 5 หลายเดือนก่อน +3

    sometimes cheaper tools are worthwhile
    if only to abuse or reform into the RIGHT tool for the job!
    the difference between a fitter and an engineer
    a fitter puts parts on
    an engineer makes the part and even the tooling required :):)
    have a great day!
    and it may hurt to grind that nice tool
    but you are bringing history back to life through doing it!
    a fair trade :):):)

  • @chrisziemba3889
    @chrisziemba3889 5 หลายเดือนก่อน

    so i started watching at the beginning of the tally ho project. now i'll simply say i'm hooked. this is so cool. vintage for sure. thanks for doing such a good job. i'm going to go back as far as i can after the capstan is done. i want to watch in order so as to not get confused. thanks for bringing me along. have a nice day.

  • @diggerddawg
    @diggerddawg 5 หลายเดือนก่อน

    I have loved machinist tools for a long time. A few years ago, I visited a machine shop and discovered Wire EDM and my love for machine tools reawakened.

  • @MZ-gz8vz
    @MZ-gz8vz 5 หลายเดือนก่อน +1

    Fascinating!!!!

  • @KenDay
    @KenDay 5 หลายเดือนก่อน

    Thank you Keith. Informative and entertaining as always.