HONDA CR500R Bolt In Kit Install - HOW TO - 2021 2022 CRF450R Chassis PART 1

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  • เผยแพร่เมื่อ 4 ก.ค. 2021
  • As requested.. here is a how - to assembly video using our honda CR500 bolt in kit that works on the new 2021 and 2022 honda CRF450R chassis
    Now you can have a DIY at home install of your 85-2001 honda cr500 engine into a new crf450r chassis 2021-2022
    No welding required
    Product info link
    bvcoffroad.com/collections/cr...
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ความคิดเห็น • 103

  • @byronn.2885
    @byronn.2885 3 ปีที่แล้ว +27

    You guys must have a ton of time in designing and machining. I don’t think most guys fully understand what goes into something of this scale and quality. The 500 guys are blessed to have you guys making this possible.

    • @BVCOFFROAD
      @BVCOFFROAD  3 ปีที่แล้ว +13

      We do! Tons of time… but you can see how much we simplified the whole process. That is our goal… to help out the DIY guy who wants to build a bike at home and not wait months for frame mods etc. it is pricy being we use the 2021 and 22 chassis.. so it is not for everyone! But the cool part is you can go back to a 450 if you ever wanted.. (i doubt it after you feel it as a 500!).
      Thank you for the support! Its what keeps us motivated to keep doing stuff like this.

  • @georgef1176
    @georgef1176 3 ปีที่แล้ว +6

    This type of kit needs too happen on older frames. A lot of people won’t buy a brand new bike too swap. But it’s still so amazing. All your parts kick ass

  • @erichildreth7562
    @erichildreth7562 3 ปีที่แล้ว +1

    Incredible machine work!! This is going to be one sweet 500!! The time and effort that you guys have put into this is unreal!!

  • @dwaynemartin5174
    @dwaynemartin5174 3 ปีที่แล้ว +1

    You never cease to amaze me. you guys are two steps ahead of the competition

  • @quartusbuys6831
    @quartusbuys6831 3 ปีที่แล้ว +2

    I have one of the last CR 500's built. This is definitely on my bucket list!

  • @stevenlefebvre2991
    @stevenlefebvre2991 ปีที่แล้ว +1

    You did an excellent job designing and building your kit. Great job guys. Excellent job on your video also. I used to ride the CR 500 in my younger days best time of my life.

  • @massimobianchi4262
    @massimobianchi4262 3 ปีที่แล้ว

    Massimo from Italy . 500 cc two stroke , bike for man not for kids ! Absolutely amazing !

  • @artlizarraga677
    @artlizarraga677 3 ปีที่แล้ว

    Incredible task well designed you work is masterful you could easy built the best Two three and four wheel in the world ! Best of luck with this kit that eventually will evolve into another masterpiece

  • @michaelwayne3670
    @michaelwayne3670 3 ปีที่แล้ว

    Unreal i love what y’all do

  • @bradpowell843
    @bradpowell843 3 ปีที่แล้ว +2

    Great video! I feel this kind of conversion leaves the motor higher up than necessary though. The convenience is nice though.

  • @michaelxr2460
    @michaelxr2460 7 หลายเดือนก่อน +1

    It’s crazy how much thinner these new frames look compared to the older 450 frames. The twin spars look half the size.

    • @BVCOFFROAD
      @BVCOFFROAD  7 หลายเดือนก่อน

      They really are half the size now

  • @SEILLC
    @SEILLC 3 ปีที่แล้ว +1

    I dig the billet hose extension with built in cooling fins!

  • @JoaoSilva-gs5jb
    @JoaoSilva-gs5jb 3 ปีที่แล้ว

    Simply amazing, thanks for you're dedication!

  • @murk1352
    @murk1352 3 ปีที่แล้ว +1

    I'll tell ya that's really a super nice kit! Your craftsmanship is bad ass. Everyone talks about AJ Wagner but I'd rather buy this kit to be honest! I have a mint restored 85 ATC 250R. I road it for years and years after I sold my banshee I bought new in 01. My old man bought a new 250R fourtrax in 86. He bought me a 125 fourtrax and I had it for 3 yrs and then I saved up 500 bucks working. I sold the 125 & bought a Suzuki Quadracer LT250R, I was 12. I got sick when I was 40 with fibromyalgia so I can't ride anymore. That's why I restored my ATC. If I ever did by I bike just to blast around on I'd get a nice aluminum frame & buy your kit and a 500R engine! I watch all your vids, keep up the great work and videos....👍🔥💯🏁

    • @dr.hugog.hackenbush9443
      @dr.hugog.hackenbush9443 ปีที่แล้ว

      AJ was the pioneer for the CR500AF, and while they are expensive, they are factory-level builds that adress any possible trouble areas with the original design, and are warranted to boot.

  • @thebeez9487
    @thebeez9487 3 ปีที่แล้ว +4

    Just when I thought I had nothing to do with all my 2021 and 2022 CRF450R chassis lying around ;-)

  • @peterb121
    @peterb121 3 ปีที่แล้ว +1

    Well done. Great engineering, alot of thought process. The frame will be have as designed. 243 LOCTITE would be a great addition. 🙄😷👌

  • @jasonbentley3185
    @jasonbentley3185 3 ปีที่แล้ว

    That is slick!!! Great job

  • @CainSample
    @CainSample 3 ปีที่แล้ว +1

    The stator flywheel n clutch cable look exactly like my 84 cr500r...good to know👍

  • @blueovalracing1582
    @blueovalracing1582 2 ปีที่แล้ว

    That kit is terrific

  • @tristenarnold8474
    @tristenarnold8474 3 ปีที่แล้ว

    What you guys doing with the yfz and that’s cool that you guys made that for Cr 500 af builds

  • @williamfabiano543
    @williamfabiano543 ปีที่แล้ว

    Best kit I've ever seen.

    • @BVCOFFROAD
      @BVCOFFROAD  ปีที่แล้ว

      💪🏼💪🏼💪🏼

  • @georgef1176
    @georgef1176 3 ปีที่แล้ว

    No need for apology of noise of your amazing parts being made!!

  • @CainSample
    @CainSample 3 ปีที่แล้ว +1

    I like this better than how service honda does it...so this isnt all aluminum frames? Just 2021/2022?

  • @megamindtvsydney3967
    @megamindtvsydney3967 3 ปีที่แล้ว

    Nice I’ll take it!

  • @danieltopp7298
    @danieltopp7298 3 ปีที่แล้ว +1

    I would be interested to see how well it holds up a torture test is in need

  • @jesseison-bowman3964
    @jesseison-bowman3964 3 ปีที่แล้ว

    Sweeeeeeet! Idea for next build; Banshee engine YFZ450R chassis single pipe single carb

  • @jasonkennedy1670
    @jasonkennedy1670 2 ปีที่แล้ว

    great looking kit.
    do you do one for KX 500 into KLX450R?

  • @chrisanderson4159
    @chrisanderson4159 2 ปีที่แล้ว

    very impressed

  • @RoughneckinCarl
    @RoughneckinCarl 2 ปีที่แล้ว

    i have a clean 92 500r, i was planning on rebuilding it but maybe ill just swap my new 450 over!

  • @nicky87lhm
    @nicky87lhm 3 ปีที่แล้ว

    Is the Y higher on the new crf frames for the exhaust to fit through and smaller (lower down )on the old crf frames if you get what i mean so you don’t have to chop the frame so a kit could be designed to fit the old crf frame

  • @kennyrichard2971
    @kennyrichard2971 3 ปีที่แล้ว

    Wow awesome kit do they make a kit for 250 engines when are these bike manufacturers going to realize that people want two strokes again

  • @user-eg5ys8nm7s
    @user-eg5ys8nm7s 25 วันที่ผ่านมา

    So beautiful ❤❤❤

  • @minimoto123ful
    @minimoto123ful 3 ปีที่แล้ว

    Do you make these mounts for the older crf250s or just the newer models ?

  • @damienernest8459
    @damienernest8459 3 ปีที่แล้ว

    Game changer

  • @kennethwise7108
    @kennethwise7108 2 ปีที่แล้ว

    That's so bad ass!

  • @RideRedFred
    @RideRedFred 3 ปีที่แล้ว +1

    Can u guys make kit for a trx450r frame?

  • @Stealth41
    @Stealth41 3 ปีที่แล้ว

    Dang, Shes a beauty!

  • @marcelloroos766
    @marcelloroos766 3 ปีที่แล้ว

    I think you can learn a lot from RJ.

  • @kneuserik23
    @kneuserik23 2 ปีที่แล้ว

    Would there be place for a battery under the seat?

  • @Shitboxman
    @Shitboxman ปีที่แล้ว +1

    Does the bolt that go through the swingarm snd engine fit perfectly?

  • @jodytucker4474
    @jodytucker4474 3 ปีที่แล้ว

    Is it Adam Millar that did the decomp head??

  • @evanlefebvre1543
    @evanlefebvre1543 3 ปีที่แล้ว

    Do the same kit for Cr250R 2003!

  • @dr.hugog.hackenbush9443
    @dr.hugog.hackenbush9443 2 ปีที่แล้ว

    No notching or clearancing the frame or cases?

  • @RideFishHunt
    @RideFishHunt 3 ปีที่แล้ว

    I want one, are you guys going to be selling the whole bike or just the kits?

    • @BVCOFFROAD
      @BVCOFFROAD  3 ปีที่แล้ว

      Kit is on our site link in description

  • @damienernest8459
    @damienernest8459 3 ปีที่แล้ว

    Fit on older cr chassis ? Please let me know just starting looking into 500 builds because I want something different from my trail 250

  • @KaplanCycles
    @KaplanCycles 3 ปีที่แล้ว +2

    There is a company on eBay from the UK That sells a kit like this for short money but there is no airbox solution. Does yours have an airbox? The 2022 has a different shock body that does not allow an airbox without doing a remote reservoir shock from mx tech that costs $2400 or some other solution....how did you deal with that? What is the price and availability of your kit?

    • @BVCOFFROAD
      @BVCOFFROAD  3 ปีที่แล้ว +1

      The kit from the UK is a weld in kit.. also does not come with radiators , or any of that but looks nice if you want to do the welding route
      ours is 100% bolt in no welding.
      If you check out the 2nd video i have some closeups of the intake i fabricated.
      We also currently use part of the OEM box.
      How ever We are working on some airbox designs currently - and will release them soon. We have invested in some 3d scanning equipment so some crazy new parts are coming.
      Pricing is at www.bvcoffroad.com with a full break down of parts included. We have been running a pre order( with alot of interest from all over ) and are producing a pile of these in the next couple of weeks.
      Soon they will be in stock ready to ship!

    • @KaplanCycles
      @KaplanCycles 3 ปีที่แล้ว +2

      Awesome, thank you!

    • @baby-sharkgto4902
      @baby-sharkgto4902 3 ปีที่แล้ว +2

      @@KaplanCycles you damn right the Kaplans are here checking it out

    • @JoaoSilva-gs5jb
      @JoaoSilva-gs5jb 3 ปีที่แล้ว

      @@BVCOFFROAD how much for one? is there any ideas to built one for the 2017 model? can it be shipped to Portugal?

  • @phantasmagorical1111
    @phantasmagorical1111 5 หลายเดือนก่อน

    And can you make an air box

  • @davehayward7198
    @davehayward7198 3 ปีที่แล้ว

    How much? Ship to uk?

  • @Lee-mx5li
    @Lee-mx5li 2 ปีที่แล้ว

    Great video.. too bad engine mounting kit DOESN'T COME WITH "RUBBER BUSHINGS" TO DRAMATICALLY REDUCE 500 CC VIBRATION .. A suggestion

    • @BVCOFFROAD
      @BVCOFFROAD  2 ปีที่แล้ว +1

      No need the cradle and this 450 chassis makes it vibrate less than a original 500 frame

    • @dr.hugog.hackenbush9443
      @dr.hugog.hackenbush9443 ปีที่แล้ว

      They don't even really vibrate so much as buzz.
      And a trued and balanced cranks will stop that.

  • @StrykerV8
    @StrykerV8 3 ปีที่แล้ว +1

    Very cool, but I can't help but wonder... why?? Since 2019 the crf450s have made more power than any stock cr500 motor so i just don't get it.

    • @BVCOFFROAD
      @BVCOFFROAD  3 ปีที่แล้ว

      Man theres just something about a 500…. Have you rode one??

    • @StrykerV8
      @StrykerV8 3 ปีที่แล้ว +1

      @@BVCOFFROAD sold my 85 (for a mini fortune) after riding my buddies 2020. No comparison.

    • @baby-sharkgto4902
      @baby-sharkgto4902 3 ปีที่แล้ว +1

      They're like Heroin....... not for everyone, not the best idea..... but whoever trys them gets hooked for life

  • @petejordan7675
    @petejordan7675 ปีที่แล้ว

    How much for complete bike roller

  • @stanfordwl
    @stanfordwl 3 ปีที่แล้ว +1

    Did you tune that pipe for the 500 or was it a cut and paste job

    • @stanfordwl
      @stanfordwl 3 ปีที่แล้ว +1

      Don't get me wrong I like the pie cut look

    • @BVCOFFROAD
      @BVCOFFROAD  3 ปีที่แล้ว +1

      Its built by JSV for a cr500

  • @dualsportrider3221
    @dualsportrider3221 2 ปีที่แล้ว +2

    U know w modern editing u dont need to show bolts being hammered in w screwdriver

  • @clayontwowheels2562
    @clayontwowheels2562 3 ปีที่แล้ว +1

    Will you do a KX500 conversion???

    • @BVCOFFROAD
      @BVCOFFROAD  3 ปีที่แล้ว +2

      Absolutely if we can find a good donor bike..

    • @clayontwowheels2562
      @clayontwowheels2562 3 ปีที่แล้ว

      @@BVCOFFROAD I will be your first customer

  • @doc_teamwaxoffroad
    @doc_teamwaxoffroad 3 ปีที่แล้ว

    👍👍💨💨

  • @BIG_BODWELL
    @BIG_BODWELL 3 ปีที่แล้ว

    whats the best year motor and best year chassis to use?

    • @BIG_BODWELL
      @BIG_BODWELL 3 ปีที่แล้ว

      i own a 89 and 95 500s

    • @dr.hugog.hackenbush9443
      @dr.hugog.hackenbush9443 2 ปีที่แล้ว

      Any year engine, allthough earlier ones are all off-idle power.

  • @justinmochi7323
    @justinmochi7323 3 ปีที่แล้ว

    Gonna run out of cr500s pretty soon

  • @johngrier5949
    @johngrier5949 2 ปีที่แล้ว

    You guys have any steel frames laying around for CR500 you want to sell..89+

    • @BVCOFFROAD
      @BVCOFFROAD  2 ปีที่แล้ว

      I dont at this time

  • @masonjudsom4049
    @masonjudsom4049 2 ปีที่แล้ว

    Does anyone do one for a cr250 motor??

    • @BVCOFFROAD
      @BVCOFFROAD  2 ปีที่แล้ว

      We plan to make them for the cr250

    • @masonjudsom4049
      @masonjudsom4049 2 ปีที่แล้ว

      @@BVCOFFROAD would be bad ass

  • @user-ye3jz7su1p
    @user-ye3jz7su1p ปีที่แล้ว

    💯💥💣🔥🔥👍☝️💪гараж и дело🙋

  • @radron14
    @radron14 3 ปีที่แล้ว +1

    Do yourself a favor and ditch the Lectron
    You’ll thank me later
    Get a CR250R Airstriker and run I believe I jetted my 99 CR5 with a 70 pilot and 74 main
    Runs and starts like an electric motor

    • @BVCOFFROAD
      @BVCOFFROAD  3 ปีที่แล้ว +2

      so far ive actually really enjoyed the lectron.. bike runs super crisp
      ive ran air strikers in the past on many builds (trx250r etc) they are great also

    • @BringBackTwoStrokeMXus
      @BringBackTwoStrokeMXus 3 ปีที่แล้ว

      @@BVCOFFROAD
      th-cam.com/users/shortsQonW-NfmLWg?feature=share

  • @lucadonorio1815
    @lucadonorio1815 3 ปีที่แล้ว

    Why Alan head?

    • @BVCOFFROAD
      @BVCOFFROAD  3 ปีที่แล้ว +1

      Clearance and fitment

    • @lucadonorio1815
      @lucadonorio1815 3 ปีที่แล้ว

      @@BVCOFFROAD makes sense

    • @lucadonorio1815
      @lucadonorio1815 3 ปีที่แล้ว

      @@BVCOFFROAD I’ve just grown a hatred for them cuz of how many times I’ve striped old Alan heads

    • @BVCOFFROAD
      @BVCOFFROAD  3 ปีที่แล้ว

      I feel you! I had issues in the past with some fasteners… but we sourced an awesome hardware supplier… no stripping issues. Also helps to use quality tools like snap on and eliminate any issues.

    • @lucadonorio1815
      @lucadonorio1815 3 ปีที่แล้ว

      @@BVCOFFROAD yeah makes sense I guess I’ve always felt with average tools and average bolts good to hear hardware companies improving the Alan head cuz it can be a pain

  • @GarbageDanks
    @GarbageDanks 3 ปีที่แล้ว +3

    I love how the two strokes are making a comeback. 4 strokes are overrated.

    • @StrykerV8
      @StrykerV8 3 ปีที่แล้ว +1

      @@donniebaker5984 hate to tell you this, but the 21 450 makes more power than the cr500s

    • @JoaoSilva-gs5jb
      @JoaoSilva-gs5jb 3 ปีที่แล้ว

      @@StrykerV8 the cr500s from 20 years ago, built it today with the same cost in R&D that 4strokes did in the last 20 years

    • @StrykerV8
      @StrykerV8 3 ปีที่แล้ว +1

      @@JoaoSilva-gs5jb "yeah but!!" I love those arguments. Welcome to reality. 500s are dead and 450s are more powerful. Sorry.

    • @GarbageDanks
      @GarbageDanks 3 ปีที่แล้ว +1

      @@StrykerV8 No they are not. Just give it time bud. One day you'll understand.

    • @StrykerV8
      @StrykerV8 3 ปีที่แล้ว +1

      @@GarbageDanks "no they aren't!! Wahhhh!!!"
      21 crf450: 57hp at the tire
      Cr500: 52hp at the tire