Largest Screw Compressor Manufacturing, Assembly & Repair Process. Incredible Efficient Compressor

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  • เผยแพร่เมื่อ 25 พ.ย. 2022
  • Largest Screw Compressor Manufacturing, Assembly & Repair Process. Incredible Efficient Compressor
    Chapter:
    0:07. Screw Compressor Manufacturing Process
    3:12. Largest Screw Compressor Assembly Process
    3:51. The smallest and lightest compressor in the market
    8:01. Howden Screw Compressor Repair
    -------------------------
    Credit:
    PTG Holroyd
    www.holroyd.com/
    GEA Group
    www.gea.com/
    Howden
    www.howden.com/
    MAN Energy Solutions
    www.man-es.com/
    turbomachinery.man.eu
    SCS Screw Compressor Specialist
    www.screwcompressorsspecialis...
    Coastal Plating Company
    www.coastalplatinginc.com/
    Hussain Saheb Shaik & 6tibbar
    -------------------------------------
    X-Machines Channel
    Website: www.xmachines-co.com/
    Fanpage: / x-machines-10949018502...
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    -------------------------------------
    Disclaimer: X-Machines is not affiliated with the businesses whose products are shown in this review. Any trademarks depicted are the property of their respective owners.
    ---------------------------------
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ความคิดเห็น • 72

  • @ChefKevinRiese
    @ChefKevinRiese ปีที่แล้ว +3

    That is crazy precision!

  • @jiggsborah7041
    @jiggsborah7041 2 หลายเดือนก่อน +1

    I used to work on contract at a large refining facility that used gasifiers and gas to liquid technology to make a vast array of products like petrol diesel jet fuel etc.
    The gasifiers burnt coal to produce gas that was pushed through a circuit by two trains of large screw compressors.
    I used to overhaul and prepare these units for the two yearly shutdowns.
    Ir's a very exacting assembly process . Clearances are critical. The "suicide" clearance on the rotors was a headache. It has to rather break or shear just behind the gear rather than destroy the casing and it could take more than a week to get right.
    We used 3 compressors in series to push the gas , each stage being smaller than the previous one with an increase in revs.

  • @joejohnson-ne2sg
    @joejohnson-ne2sg ปีที่แล้ว +2

    impressive quality

  • @le260440
    @le260440 ปีที่แล้ว +3

    Wat een techniek geweldig!!!!!!!

  • @Kocur_z_ur
    @Kocur_z_ur ปีที่แล้ว +2

    Great machines!

  • @Bianchi77
    @Bianchi77 ปีที่แล้ว +2

    Nice video, thanks :)

  • @markmilam3152
    @markmilam3152 ปีที่แล้ว +8

    Beautiful machining!

  • @toddburgess5056
    @toddburgess5056 ปีที่แล้ว +2

    Smoooooth like butter

    • @kimienick6721
      @kimienick6721 ปีที่แล้ว

      Hahaha it's like eating burger with Soda 🤣🤣🤣

  • @SweetBabyRey
    @SweetBabyRey ปีที่แล้ว +1

    I wish I had these skills

  • @ucuy3706
    @ucuy3706 ปีที่แล้ว +1

    Quá chất

  • @user-hm3el7io6j
    @user-hm3el7io6j ปีที่แล้ว +3

    Best job in the world.

    • @jiggsborah7041
      @jiggsborah7041 2 หลายเดือนก่อน

      It is very satisfying and pays very well but carries a huge burden of responsibility

  • @victorfamilia9795
    @victorfamilia9795 ปีที่แล้ว +1

    Good 👍😊

  • @JustThankless
    @JustThankless ปีที่แล้ว

    @3:14- is that a Hemi manifold adapter in the background?

  • @ah-hr1ps
    @ah-hr1ps ปีที่แล้ว

    کالا موتورز افغانستان ،عالی

  • @NaimRack
    @NaimRack ปีที่แล้ว +1

    15:53 las espirales no deberían entrarlas en horizontal, deberían de colocarles en vertical evitando tocar las paredes pues estas paredes están milimétricamente cerca de aspeas en espiral. Es según mi entendimiento. ¡Saludos desde República Dominicana.

  • @leisuretime4341
    @leisuretime4341 ปีที่แล้ว

    what brand blower is this

  • @ghffrsfygdhfjkjiysdz
    @ghffrsfygdhfjkjiysdz 8 หลายเดือนก่อน +2

    If i was Elon Musk or Bill Gates, I'd totally have one of these compressors in my garage, hooked up to the harbor freight sand blasting cabinet. Can you imagine blasting at ~15,000cfm?

  • @vincentrobinette1507
    @vincentrobinette1507 ปีที่แล้ว +4

    I would put the compressor housing on end, rather than on its side, to load in the lobe and trough rotors in that last image. If the rotors were lowered in axially, that would reduce possibility of scoring the housing or rotor edges.

    • @NFlight
      @NFlight ปีที่แล้ว

      Why aren't you there running the show?

    • @jiggsborah7041
      @jiggsborah7041 2 หลายเดือนก่อน

      We loaded them in vertically to avoid scuffing

  • @automobidletechnician3387
    @automobidletechnician3387 ปีที่แล้ว

    good 🌹🌹

  • @coldlight9776
    @coldlight9776 ปีที่แล้ว +10

    Шнековый компрессор это очень мощный агрегат 🙏🤗👌👍

  • @zahidumer4455
    @zahidumer4455 ปีที่แล้ว

    this compressor we are using in kemia olifeen plant in ksa jubail

  • @user-qd1ri4xc6y
    @user-qd1ri4xc6y ปีที่แล้ว

    جيد

  • @4dirt2racer0
    @4dirt2racer0 ปีที่แล้ว +1

    does anybody know what were they doing between 10:26 and 11:18?? some kind of coating i assume but what??

    • @paul5683
      @paul5683 ปีที่แล้ว +1

      They were adding hard chromium plating. In the next video, they were showing it being precision ground back to the appropriate size.
      If a bearing gets spun or the part is accidentally made too small, they can put that hard chrome on and fix the part. They can build it up by a few thousands of an inch. Which is all you need sometimes.

    • @4dirt2racer0
      @4dirt2racer0 ปีที่แล้ว

      @@paul5683 ooo interesting im goin to watch that again now knowing that, i havent got the next video yet thats interesting i grew up in a machine shop n iv actually never heard of that specific kind of additive process yea for sure a few thousands would b plenty sometimes by the way thanks for the reply man i appreciate that

  • @user-dr6zl7le3o
    @user-dr6zl7le3o 6 หลายเดือนก่อน

    compressor olil Filter video

  • @BLUELEADER78
    @BLUELEADER78 ปีที่แล้ว +1

    I'm not proud of this but it too me entirely too long to realize there is a person next to the compressor.

  • @kimienick6721
    @kimienick6721 ปีที่แล้ว +1

    Using pin key on turbine blade fan is good but more better if use bolt pin (half and half)

    • @markmilam3152
      @markmilam3152 ปีที่แล้ว

      Do you mean shoulder bolt?

  • @user-vd6xy1vw4k
    @user-vd6xy1vw4k ปีที่แล้ว +4

    уж гораздо надёжнее было бы сделать одновинтовой компрессор с большими лопастями. это было бы надёжнее и не надо было иметь огромный масляный бак для охлаждения трущихся винтов

    • @user-uq8ux7nf7s
      @user-uq8ux7nf7s ปีที่แล้ว

      Я бы не сказал, что необходимо огромный бак с маслом, к примеру, компрессор на 55 кВт имеет масленый бак на 18 литров. Да и люди не дураки, если бы была возможность - давно бы сделали, а это значит бесперспективно.

    • @Vlad22051969
      @Vlad22051969 ปีที่แล้ว

      @@user-uq8ux7nf7s Это маркетинг. Нужно сделать так чтобы к тебе обращались за ремонтом и запчастями.

    • @user-uq8ux7nf7s
      @user-uq8ux7nf7s ปีที่แล้ว

      @@Vlad22051969 в этом есть правда, согласен, знаю не понаслышке, работаю с электрикой и электроникой в промышленности, ремонтопригодность многих узлов никакая.

  • @4dirt2racer0
    @4dirt2racer0 ปีที่แล้ว +1

    why did he spray the dye on then wipe it right back off?? was that not dye??

    • @mrcamelpmw
      @mrcamelpmw ปีที่แล้ว +4

      it's a crack checking fluid, the red fluid is sprayed on then wiped off, the second spray will show if the red dye has penetrated into a crack, the red will then show through as a line following any crack.

  • @drewscruis
    @drewscruis ปีที่แล้ว +1

    kinda dumb to check for cracks after you machined it. would have done it before and after.

  • @user-vd6xy1vw4k
    @user-vd6xy1vw4k ปีที่แล้ว +1

    компрессор 6 ВВ 32 это беда советского подводного флота.

  • @Vlad22051969
    @Vlad22051969 ปีที่แล้ว

    Нихуахуа!

  • @pinterelectric
    @pinterelectric ปีที่แล้ว +1

    You don’t want to screw one of those up!

  • @user-vd6xy1vw4k
    @user-vd6xy1vw4k ปีที่แล้ว +2

    одновинтовые компрессоры в тысячу раз надёжнее и потребляют мало энергии , но их производительность меньше.

  • @raymondstone9636
    @raymondstone9636 ปีที่แล้ว +4

    50 years ago if you so much as put an abrasive cloth to your machined product you would have been told not to come back. How times change.

  • @user-vd6xy1vw4k
    @user-vd6xy1vw4k ปีที่แล้ว +1

    из за таких советских компрессоров много подводных лодок утонуло . не сумев продуть балласт всплытия.

  • @wickedcabinboy
    @wickedcabinboy ปีที่แล้ว +1

    16 minute advertisement.

  • @UQRXD
    @UQRXD ปีที่แล้ว +3

    In the old days you would have to file that thing by hand and took a year to make. Just kidding.

    • @frosthoe
      @frosthoe ปีที่แล้ว +1

      Your correct! But it was called hand scraping, and you use a flat tool to literally shave tiny strips of steel off by hand.
      look up "machine tool, the art and science scraping ways. If interested in old school precision hand shaping.

    • @jiggsborah7041
      @jiggsborah7041 2 หลายเดือนก่อน

      😂🤣😆

  • @mkngani4718
    @mkngani4718 ปีที่แล้ว

    Aaena maerieral.

  • @kimienick6721
    @kimienick6721 ปีที่แล้ว

    Its easy if have all item☺☺

    • @hernancurletto8480
      @hernancurletto8480 ปีที่แล้ว

      there is plenty of space for fuckup's even with the best equipment

    • @kimienick6721
      @kimienick6721 ปีที่แล้ว

      @@hernancurletto8480 if you mastered Quantum MECHANIC it's pretty easier to... And if you also MASTERED Mechanical engineering and Hydraulic system it's like eating burger with Soda!!!! Perfect combination

    • @chimpo131
      @chimpo131 ปีที่แล้ว

      @@kimienick6721? dumchnk

    • @kimienick6721
      @kimienick6721 ปีที่แล้ว

      @@chimpo131 dumchn??? Not understand..... Not have in books

  • @reyigo69
    @reyigo69 ปีที่แล้ว

    No oops

  • @ForestWoodworks
    @ForestWoodworks ปีที่แล้ว +1

    I would not mind narration on this type of video because reading the captions distracts from the manufacturing process. Great content tho frfr.

  • @longtran8744
    @longtran8744 ปีที่แล้ว

    😆🤩❤👍👍👍

  • @kimienick6721
    @kimienick6721 ปีที่แล้ว

    The new mixed OIL made it's more perfect for the polished area and it very important for the GAUGE SYSTEM and made a perfect Control on PISTON AREA, talk about PISTON trust me alot person repair this not have IDEA about it 😝😝😝 it's NUMBER 1 IMPORTANT on tunning effects

  • @kimienick6721
    @kimienick6721 ปีที่แล้ว +2

    Only in asia still welding and cutting 😅 other just use the Master's degree experience 😅they thinking it's like changing the new SET bearings all will bile fine without see the AIR, HYDRAULIC and PRESSURE measurements 🐼🐼🐼😝😝😝

  • @gren509
    @gren509 ปีที่แล้ว

    A LOT of this made me cringe ! Some very lax methods used. This must be from a 3rd world country.

  • @kasunnanayakkara793
    @kasunnanayakkara793 ปีที่แล้ว +1

    Incomplete documentary. 🙄

  • @user-vd6xy1vw4k
    @user-vd6xy1vw4k ปีที่แล้ว

    это очень плохой компрессор. такой стоял в подводных лодках СССР. .6вв-32. главная недоработка это трущиеся друг о друга винты компрессора . на их усилие тратится огромная мощ. и эти винты свои трением разогревают масло до очень высоких температур.. самый плохой компрессор. только размер маленький.

  • @user-bu3tk5lc5n
    @user-bu3tk5lc5n ปีที่แล้ว +1

    А в Пакистане сваркой заляпуют болгаркой обточат и пойдёт!

  • @user-vd6xy1vw4k
    @user-vd6xy1vw4k ปีที่แล้ว

    для этого компрессора нужна почти тонна охлаждающего масла и огромный радиатор охлаждения этого масла да ещё огромный маслоотделитель чтоб воздух насыщенный грячим маслом отделялся от масла .потому что два винта лопасти трутся друг о друга и нагревают масло до 120 градусов. в общем гавно а не компрессор

  • @glaymichael8514
    @glaymichael8514 ปีที่แล้ว

    Amazing