How To Make $20 Million Energy Turbines. Large Electrical Generator Building Process
ฝัง
- เผยแพร่เมื่อ 30 มี.ค. 2023
- How To Make $20 Million Energy Turbines. Large Electrical Generator Building Process
0:13. Steam turbine rotor shaft forging process
1:53. Steam turbine rotor shaft machining process
3:24. Turbine blade manufacturing
08:01. Bladed disk manufacturing
10:41. Turbine laser alignment
12:38. Manufacturing process of steam turbines
15:21. Assembly of 270 MW steam turbine
17:34. Large Electrical Generator Building Process
20:44. The Siemens SGT-800 gas turbine
24:05. How the CFM56 engines are assembled
25:07. High voltage coil insulation system
28:28. How does a CFM56-5B work
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Credit:
Kennametal Inc.
www.kennametal.com
Doosan Škoda Power
www.doosanskodapower.com/
Doosan heavy industries
www.doosan.com/en
CFM International
www.cfmaeroengines.com/
TVF, s.r.o. televizní a reklamní spol.
Pechova 26, 615 00 Brno
tel.: 548 226 056, 602 511 994, tvf@tvf.cz
www.tvf.cz
EKOL Group
www.ekolbrno.cz/
Siemens Group - Martin Stiegler
www.siemens.com/
PRUFTECHNIK
www.pruftechnik.com/
Autodesk Advanced Manufacturing
www.autodesk.com
C*Blade S.p.a.- Turbine Blades
www.cblade.it/
Hilco Bid
www.hilcobid.com/
Houghton International
www.houghton-international.com/
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Oh my god, finally!
I have been a steam turbine commissioning engineer with Siemens Energy for close to 10 years, working world wide.
FINALLY I can show people how the machines I worked on in so many countries are made.
THANK YOU!!!
Hi i also working Siemen Energy 👍
Would be nice if Siemens created a detailed 3D model and live view walkthrough of a hybrid gas/steam plant where your system is installed. GE has some decent videos but a lot of them are very basic. Some get into details of their 7 and 9 series turbines. Something that's 30-45 minutes long, on the level an engineer can appreciate, would be awesome. The repetitive and mundane captions in this video are useless.
@@silvermediastudio These are trade secrets. They don't want the Chinese to copy them.
@@2Phast4Rocket Not really, and these companies sell systems all over the world including to China and China's partner nations.
Trots is het woord waar ik aan denk als ik hier mocht werken.🎉
I use to build parts for HAAS automated machinery but these turbine manufacturing machines are on another level. I'm completely impressed by this documentary.
Incredible. I've watched old 1920's Westinghouse videos on the making of turbine electrical energy generation. We have come a long way in only 100 years.
Now I know how to make 20million dollar energy turbines, thank you for the class.
The greatest charm of the turbine is its cooperation with the motor. A country that can make a turbine alone is a powerful country.
If the context suggests that the original Cantonese sentence is referring to the direct connection between a turbine engine and an electric motor, then here's another possible translation:
渦輪機嘅最大優勢係同電動機直接連接同合作。
一個可以獨立製造渦輪機同電動機直接連接嘅國家係一個先進嘅國家。
"The greatest advantage of a turbine engine lies in its direct connection and collaboration with an electric motor. A country that can independently manufacture turbine engines with direct electric motor connection is an advanced country."
In this context, "advantage" could be a suitable replacement for "appeal" or "charm" to convey the idea that the direct connection between the turbine engine and electric motor is a significant benefit or asset.
Generator, not motor!
Eu sou apenas um cara, e consigo fazer uma turbina sozinho 🙏
Gonna put this 30 minutes of experience on my resume.
I bought one recently. The performance is superb. This big boy is almost 105% efficient.
amazing to see technology so far advanced... in my day, turbine shafts (20+ton) for power stations were all turned in manual lathes, radii all roll finished and bearing diameters finished with linishing belts...
Die Herstellung dieser Turbine ist wirklich ein Meisterwerk der Ingenieurskunst, es ist wie eine Schöpfung❤❤❤❤❤❤❤❤❤❤
Dank Siemens.
عمل دقيق ومعقد للغاية لكنك في الأخير تستمتع بهذا العمل الرائع ... شكرا لكل من ساهم في هذا العمل المهم
Salaam dari INDONESIA
🇮🇩 🇮🇩 🇮🇩
Wow, the process of building $20 million energy turbines sounds absolutely fascinating! It's incredible to think about the engineering and technology that goes into creating such large electrical generators. The level of precision and expertise required must be extraordinary. It's always inspiring to learn about advancements in energy technology, especially in such a significant scale. Energy production and sustainability are such crucial topics in our world today!
It's amazing to think of how much power from the fluid flow is extracted by each tiny blade.
all the unthinkable machineparts became possible
I appreciate this great advanced technology work.
거대하면서도 정교한 터빈 만드는 과정을 보여줘서 감사합니다. 영상 중간에 축을 집어 넣는 것을 보고 감동했습니다. 열팽창 부스도 놀랍고 측정하는 정밀도도 놀랍네요. 좋은 영상 만들어 줘서 감사합니다~
VERY HIGH TECH MACHINE CREATED BY A GENIUS HUMAN.
This is a real machine !
so beautiful !!
At the nuclear power plant where I worked, we replaced our six low-pressure steam turbines (rotors, nozzles, casings) [Two 1000 MWe units]. It's impressive to see how these (critical and expensive) components are manufactured.
Seriously, i work in combine cycle power plant and have been working for 6 six years
In these years i only have seen compressor blades two times , and haven't seen steam turbine blades yet as no major inspection occurred at this period
Yes, seriously. The nuclear plant I worded at went on line in 1970ish. These are pretty big units, 900 MWe each. As I recall, one LP stage was worked each outage (every two years). I can’t remember how often the HP stages were worked. My comment above was a complete replacement. Years of steam erosion. It was an enormous job, I remember we were pushing the capacity of the overhead crane in the turbine building, rated at 170 tons. I think that was the generator rotor that was sent out for refurbishment. All went well, no accidents, no injuries, and we saw an increase in plant efficiency. @@syed_taha_ahmed
As a machinist I thank you!
why can't I stop watching this machines!
That press is absolutely gargantuan!
Mükemmel işçilik tebrik ediyorum ❤
أشكر كل من ساهم في هذا الإنجاز الرائع ❤
أنا أعمل بمجال صيانه ميكانيكا التربينات الغازية والبخاريه ومساعدتها ما يقرب من ال30 عام وشاركت مع شركات كثيرة مثل سيمنس وجنرال اليكتريك وتوشيبا في عمرات الصيانة ب مصر ودول الخليج
ولكن من المبدع أنا تشاهد عملية التصنيع والمحاذاه وخامات التصنيع
لقد سعدت جداً بمشاهدة هذا الفيديو الرائع 👏
I am a retired machinist. Worked on lathe, grinding, milling machines etc. I am shocked what these machines can do.
Agree
I'd love to find the world's oldest retired machinist and show them some of these. Might have to be careful, they could have a heart attack.
@@Kenneth_James...
@GssSurrey,
I totally agree with you!!
I have been able to cleverly get about 17 free subscriptions in all those ( manufacturing) magazines from forging, foundry, plastics, medical, laser, 3D titanium rocket engine printing, tools and dies, gears, electric motors, aerospace, oil and gas, new plant design, agriculture and ways to turn old food and organic waste into incredible soil and compost/organic fertilizers, crazy LNG ships that can frac, horizontal bore 12 wells in 1500 meter water, all collected in a huge intake box, then keep filling the ship with 1000s of cubic meters of compressed and liquefied gas to be picked up by transfer ships that run off the LNG that vaporizes at .07% per day. The huge ignored single issue is that between the Software that daily removes thousands of families from work, especially when you can LEASE a Cobot for 500 a week and own it free and clear in just a year.
They are mobile, can swap out their extensions from welding to pack and ship, and now they have all the sensors and machine learning, factories can run 24/7.
Where there were maybe 6 or 7 workers for each million it cost to build and equip a new facility, one or two can rrun the entire operation.
One off-site engineer and 1 programmer can handle five facilities.
In 10 years, after these Vulture Capitalists and Wall Streeters digest the (USA) 15 Trillion dollars in zero interest loans, fraudulent loss claims, and the ( I have been counting), 30,000 to 55,000 companies that took the Feds cash sold their companies to the ruthless, sickenly greedy, and who honestly are incapable of empathy or ethics or caring for what their actions are causing for the entire world economy.
Hey, I'm really sorry for the diatribe, but I can see the future from the past, and IF there is ONE editorial in one magazine every 2-3 months that even broaches😊 the subject, that's a lot.
The loo is flushing the world down faster and faster.
660 people increased their net worth by over 2.5 Trillion dollars the last three years, and even our Treasury Secretary admits there is probably close to ten Trillion dollars in fraudulent income tax reports and that probably 70% of the newly hired auditors will be going for people who make under $35K, because it's too hard and expensive to audit millionaires.
So, yes, the evolution and Revolution of industry and manufacturing is absolutely breathtaking, and I can watch it for hours, I am unable to stop, or slow this deep down constant crushing in my chest, and I can't sleep a full night, and every where I go, the future is superimposed over everything.
The solution is so absolutely simple, but could never happen because they would die before they had to take a zero off their balance sheet that they would never even notice.
Sorry again, and have a great day,
Joe
You should not be shock you should be amaze how well they perform
Machines have come a long way. I used to set the EMI-Mec AutoSprint pinboard lathes in 80's
The manufacturing technology of today's machines is amazing humans have come a long way since the days of the Neanderthals
Imagine how far humans will go !
but it’s the Neanderthal leaders who control the doomsday buttons and create havoc in the globe, i.e., Stalin, Mao, Putin, Xi, Kim, Clinton, GWBush, Obama and Biden.
Indeed! And a very long way since the Industrial Revolution began only about 200 years ago.
We've always had this tech
How so @@pacojuanrico7083 ?
Muy bueno !.
Gracias.
Astonishing brilliance, all engineers involved must thank god himself for the gift of genuis.
Thank you for sharing, I think this is a very beautiful machine
Trabalhei em uma multinacional onde fabricavamos esse tipo de turbinas.muito bom esse vídeo.
No Brasil??
amazing... Incredible, words are not enough to describe the experience😦😳😵💫
Cool, thanks for the feeds and speeds for Inconel.
I love seeing this stuff. It makes me wish I worked on this stuff as a career.
Great Manufacturing , Precision technology. What a pleasure to watch.
oh thanks! i was just looking for this tutorial!
2:08 Interesting machine! I like how it can choose its own cutting tool and install it without the machinist having to do anything.
The machinist is controlling it
Kecanggihan otak manusia yg bersyukur menggunkan anugerah Tuhan dng manfaat
Watching from sanpedro pagadian city Philippines Mindanao good job
Estos si son verdaderos ingenieros mecánicos.🎉🎉
Silent genius at work
Manufacture of the turbine shaft with high precision, more precise than a Swiss watch
Doosan’s plants “13,000-ton forging press”
If I’m not mistaken, isn’t that 26,000,000 (26 million) pounds of pressing capability?
Holy cow manure... That’s absolutely unbelievable!
Amazing.
I have seen 2,000 MT press so I can imagine 13,000 MT would exist
한국사람인 저도 놀랐습니다.
한국기업인 두산의 기계장비라니....
I love how at 6:35 the high pitch noise from the milling machines makes a nice major 7 chord.
My man, exactly why I came to the comments 💯
Someone should make them play a tune while they do the work :) Impractical I'm sure but I bet it would become famous among engineers and machinists.
Measure twice; cut once!
*_TRUST !!_*
The people that name the machines used are without any doubt men.
A note on terminology: not every blade is a "turbine" blade. Only blades that are set in motion by the working fluid are turbine blades. Non-moving blades that redirect the working fluid for the next rotating stage are "stator" blades. The half-circle pieces aligned by lasers in the video are stator assemblies.
In a gas turbine, the stator blades that direct the flow in the turbine (hot section) are often called "nozzles." The rotating blades that compress inlet air are not called turbine blades, they are compressor blades. In a steam or water turbine, all rotating blades are turbine blades since all take energy from the fluid stream. The distinction between turbine and compressor blades is crucial; axial stresses and airfoil orientation are in opposite directions. I presume this video is specific to steam turbine manufacturing.
지멘스의 기술력은 ㅎㄷㄷ 하네요.
High precision, excellent work…. well done ✨💐🥂
Made in Germany...Twice the price of the nearest competitors and still outsell them...
Something that isn’t told here is that these guys make house calls too. When rebuilding the steam turbines at some nuclear plants the repair guys bring the turbine blades to the plant and do some of their fantastic intricate work AT THE POWER PLANT instead of hauling that big bastard turbine to the shop. Pretty interesting stuff to be a part of says me!
What a fantastic job Automech
Hello
محمد از ایران هستم.
من عاشق این کارها هستم
انگار یه زمانی در کارخانه مهمتراز این کار میکردم
البته تو ذهنم سایز و حجم خروجیها بزرگتر بود.
Awesome work!👍👍👍
👍👍👍
I thought the video was supposed to be about the manufactoring of the turbines. It seemed more like an advertisement/ commercial.
凄い技術ですね〜
That is Beautiful .
Kaum zu glauben was diese Maschinen leisten. Die extreme Genauigkeit ist überwältigend.
thanks for the enlightenment but my complain is i have to read captions when all the visual part is difficult to read and see what's going on at the same time,so that needs to be addressed.
100%! Even the bot reading at the beginning was better but then it stopped... The captions are a fail.
Thank you
Extraordinary....
I just can talk the wow 🤯❤
I very love mechanic❤
I can see this kind of video about machining the whole day.
Симфония металлообработки 🥰🥰🥰🥰
The know how of the great engineering company as a result of continued development and research
Stunning
น่าทึ่งสุดๆ
“I will gladly pay you Tuesday for a Turbine today.”
Winderfull, very interesting! Thanks.👍
Ces turbines sont très compliqués à réaliser, elles utilisent de la vapeur surchauffée, l'énergie cinétique, la quasi turbine à 2 chambres peut utiliser de la vapeur saturée, l'énergie de pression. Maintenant la quasi turbine ( plusieurs MW) tient compte de l'étanchéité, des dilatations, ainsi que des poches d'eau évantuelles.
Good..thank.
Fascinating and amazing. However, it also explains why Electricity is so damned expensive. Simple Solar arrays, producing power locally makes so much more sense.
4:45 ive never seen a precision mill throw sparks. is this because of how hard the part is?
Those cutting heads produce a lot of heat. Are they replaced often or can they take it with no I'll effects?
faster wear for sure, but doesn´t matter when the pieces are so expensive, machining time is more valuable
Trots als je hier mag werken 🎉😊😮
Perfectie bestaat dus.
ممتاز 😊
Magnifique
fazer essa peca com a tecnologia de hoje ficou facil queria ver nos anos 1900 quando se fazia pecas com muita dureza e precisao....
❤❤❤❤❤❤❤❤Die Herstellung dieser Turbine ist wirklich ein Meisterwerk der Ingenieurskunst, es ist wie eine Schöpfung
כל אדם נתקל במהלך חייו בבעיה משפטית כזו או אחרת, שלרוב אינו יודע כיצד לפתור מבלי להיעזר בעורך דין העוסק בדיוק בתחום המשפטי שהיא מציפה.
Ok thanks 😊
(11:54) Do the multi-million power turbine put shims for adjustment?
26:04 Godzilla yelling at his subordinates in the plant.
Công nghệ tiên tiến con người nhỏ bé với những món đồ to lớn do họ tạo ra bước tiến nhân loại
Boa tarde pessoal ➡ diretamente aqui do Brasil 🇧🇷 um grande abraço do ney capão original
This is great..
Hi dear, I'm from Iran
Your video was very nice and useful, thank you so much and subscribe, with regards :Reza 👍❤️🌹🙏🏼👑🦁🌞
So the turbine shaft and the blades in particular are tough & hard?
What are the material properties of the CUTTING BITS, that shave through them as if they are butter? How are THESE BITS MADE? By even harder, tougher Bits?
Yes, incredible cutting tools in use. Ceramic materials like cubic boron nitride (CBN) are amongst the toughest. Also diamond materials and composites. An entire world of hi-tech right there, just in the tools! Mind blowing stuff, not unreasonable!
قال تعالي علم الانسان ما لم يعلم هذا علم الانسان فما بالكم بعلم الله سبحانك ربي ماأعظمك وما عبدناك حق عبادتك
يالله هذا علم البشر فما بالكم بخالق الكون خلق السموات والارض والشمس والقمروالنجوم مسخرات بإذنه وكل في فلك يسبحون لا اله الا انت سبحانك اني كنت من الظالمين
Ich finde es sehr wirklich perfekt
I didn't know it was made in the Czechia! 😂❤❤❤ 🇨🇿
Bộ óc của loài người quá khủng khiếp 🥰
Precision of a Swiss watch :-)
It is too bad that now a days almost all the watches are too precisive.
Back to the Future
Cada unos de las cuchillas magneto magnético para jenerador energético para enerjia para cañones láser y cableado tranformador alrededor de turbina👀😳
Our 660MW two units run these types of 8 steam turbines (each unit- 1 hp turbine, 1 ip turbine, 2 lp turbines).
Would all of these turbines be connected to ONE output shaft, or connected to multiple electric generating machines?
This is a gas turbine
How do they make the machines that make the machines?
SuperScottCrawford. Well, good question! Foundation of machine tool and manufacturing technology is the Gauge block, also known as Jo block. Look it up!
Good jobs
Impressionnant, l'homme et les robots qui va mener le monde de demain ?
هذه عنفات دفع عنفات للسدود الكهرو مائية وحركات نفاثة الطائرات انها القوة ويجب أن نمتلكها
نحن اطييياز العالم ياصديقي لدينا كمية تخلف غير مسبوقه 🌴🇸🇦
How to make an energy turbine in 3 steps:
1. Go to college.
2. Get a masters' degree in engineering.
3. Wake up from your dream, because you're not making a $20 million energy turbine.
So clear,... a very high precission programmable robotic machines will be shift the role of expertise technician and operator conventional machines.